STIFFNESS GAIN MECHANISM FOR MAGNETIC SUSPENSION BEARING, MAGNETIC SUSPENSION BEARING, AND BLOOD PUMP
20220106981 · 2022-04-07
Assignee
Inventors
- Chiahao Hsu (Jiangsu, CN)
- Polin Hsu (Jiangsu, CN)
- Ifan Yen (Jiangsu, CN)
- Thomas George Logan (Jiangsu, CN)
Cpc classification
F16C32/0427
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C32/0412
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C32/0446
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61M60/822
HUMAN NECESSITIES
A61M60/216
HUMAN NECESSITIES
F16C32/0468
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C32/0459
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C32/0465
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61M60/422
HUMAN NECESSITIES
F16C32/0478
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2316/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C32/0442
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61M60/178
HUMAN NECESSITIES
F16C32/0451
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C32/0436
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The present disclosure relates to a stiffness enhancing mechanism for a magnetic suspension bearing, a magnetic suspension bearing including the stiffness enhancing mechanism, and a blood pump. The magnetic suspension bearing comprises a stator with stator teeth and a rotor disposed within the stator. The stiffness enhancing mechanism comprises: a rotor permanent magnet, a stator permanent magnet, and an axial driving body. The rotor permanent magnet and the rotor of the magnetic suspension bearing form a rotor assembly, which has an asymmetric structure with respect to the main plane (P) of the rotor. The stiffness enhancing mechanism is configured such that the stator permanent magnet generates a radial attractive force to the rotor permanent magnet, and the axial driving body generates an axial repulsive force to the rotor permanent magnet, wherein the magnitude of the axial repulsive force is variable with a change of an axial distance between the axial driving body and the rotor permanent magnet). The stiffness enhancing mechanism can increase the torsional stiffness of the rotor of the magnetic suspension bearing and facilitate the miniaturization of the magnetic suspension bearing.
Claims
1. A stiffness enhancing mechanism for a magnetic suspension bearing, the magnetic suspension bearing comprising a stator, and a rotor disposed within the stator, the stator including stator teeth, the stiffness enhancing mechanism comprising: a rotor permanent magnet arranged on a side of the rotor with the rotor permanent magnet being parallel to a main plane of the rotor and abutting against the rotor, wherein the main plane of the rotor is a symmetrical plane of the rotor in a radial direction; a stator permanent magnet arranged on a side of the stator teeth of the stator with the stator permanent magnet being parallel to the main plane of the rotor and abutting against the stator teeth of the stator, wherein a side where the stator permanent magnet is located is the same as a side where the rotor permanent magnet is located, and the stator permanent magnet is spaced apart from the rotor permanent magnet by a certain distance in the radial direction; and an axial driving body arranged to face the rotor permanent magnet and be spaced apart from the rotor permanent magnet by a certain distance in an axial direction; wherein the rotor permanent magnet and the rotor form a rotor assembly, and the rotor assembly has an asymmetric structure with respect to the main plane of the rotor; and wherein the stiffness enhancing mechanism is configured such that the stator permanent magnet generates a radial attractive force to the rotor permanent magnet, and the axial driving body generates an axial repulsive force to the rotor permanent magnet, wherein the magnitude of the axial repulsive force is variable with a change of an axial distance between the axial driving body and the rotor permanent magnet.
2. The stiffness enhancing mechanism according to claim 1, wherein the rotor permanent magnet has a mono-magnetization direction which is an axial magnetization direction or a radial magnetization direction, and/or the stator permanent magnet has a mono-magnetization direction which is an axial magnetization direction or a radial magnetization direction.
3. The stiffness enhancing mechanism according to claim 1, wherein the rotor permanent magnet is of an integral structure in a circular shape or composed of a plurality of discrete permanent magnets spaced apart from each other in a circumferential direction, and/or the stator permanent magnet is of an integral structure in a circular shape or composed of a plurality of discrete permanent magnets spaced apart from each other in a circumferential direction.
4. The stiffness enhancing mechanism according to claim 1, wherein the axial driving body is configured to be stationary.
5. The stiffness enhancing mechanism according to claim 1, wherein the axial driving body comprises at least one of a permanent magnet having an integral structure in a circular shape, or a plurality of discrete permanent magnets spaced apart from each other in a circumferential direction.
6. The stiffness enhancing mechanism according to claim 1, wherein the axial driving body comprises at least one of an electromagnet or an air coil.
7. The stiffness enhancing mechanism according to claim 6, wherein the axial driving body comprises at least one of a plurality of electromagnets or a plurality of air coils spaced apart from each other in a circumferential direction.
8. The stiffness enhancing mechanism according to claim 7, wherein the stiffness enhancing mechanism further includes a controller or a control circuit capable of separately varying magnitude of current flowing through each electromagnet or air coil, so as to separately change magnitude of the axial repulsive force generated by corresponding one or more electromagnets or air coils to the rotor permanent magnet.
9. The stiffness enhancing mechanism according to claim 8, wherein when a torsional movement about the radial direction occurs to the rotor, the controller or the control circuit of the stiffness enhancing mechanism reduces the current flowing through one or more electromagnets or air coils corresponding to an end of the rotor away from the axial driving body and meanwhile increases the current flowing through one or more electromagnets or air coils corresponding to the other end of the rotor close to the axial driving body.
10. The stiffness enhancing mechanism according to claim 8, wherein the controller or control circuit of the stiffness enhancing mechanism is also capable of separately changing direction of current flowing through each electromagnet or air coil, and when a torsional movement about the radial direction occurs to the rotor, the controller or the control circuit of the stiffness enhancing mechanism changes direction of current flowing through one or more electromagnets or air coils corresponding to an end of the rotor away from the axial driving body, so as to change the axial repulsive force generated by the one or more electromagnets or air coils to the rotor permanent magnet into an axial attractive force.
11. A magnetic suspension bearing comprising a stiffness enhancing mechanism, a stator, and a rotor disposed within the stator, the stator comprising a plurality of stator teeth, the stiffness enhancing mechanism comprising: a rotor permanent magnet arranged on a side of the rotor with the rotor permanent magnet being parallel to a main plane of the rotor and abutting against the rotor, wherein the main plane of the rotor is a symmetrical plane of the rotor in a radial direction; a stator permanent magnet arranged on a side of the stator teeth of the stator with the stator permanent magnet being parallel to the main plane of the rotor and abutting against the stator teeth of the stator, wherein a side where the stator permanent magnet is located is the same as a side where the rotor permanent magnet is located, and the stator permanent magnet is spaced apart from the rotor permanent magnet by a certain distance in the radial direction; and an axial driving body arranged to face the rotor permanent magnet and be spaced apart from the rotor permanent magnet by a certain distance in an axial direction; wherein the rotor permanent magnet and the rotor form a rotor assembly, and the rotor assembly has an asymmetric structure with respect to the main plane of the rotor; and wherein the stiffness enhancing mechanism is configured such that the stator permanent magnet generates a radial attractive force to the rotor permanent magnet, and the axial driving body generates an axial repulsive force to the rotor permanent magnet, wherein the magnitude of the axial repulsive force is variable with a change of an axial distance between the axial driving body and the rotor permanent magnet.
12. The magnetic suspension bearing according to claim 11, wherein the plurality of stator teeth are spaced apart from each other in a circumferential direction, and each stator tooth of the plurality of stator teeth is provided with a magnetic suspension coil for suspending the rotor of the magnetic suspension bearing and controlling the movement of the rotor in a radial direction.
13. The magnetic suspension bearing according to claim 12, wherein each stator tooth of the plurality of stator teeth includes a horizontal portion and a vertical portion to assume an inverted “L” shape, the horizontal portion of each stator tooth and the rotor are located at substantially same heights with a gap existing between the horizontal portion of the stator tooth and the rotor, the magnetic suspension coil is wound on the vertical portion of the stator tooth, and a magnetic flux generated by the magnetic suspension coil is capable of passing through the horizontal portion of the stator tooth, through the gap between the horizontal portion of the stator tooth and the rotor, and through the rotor; or each stator tooth of the plurality of stator teeth extends from a stator body towards the center in the radial direction to assume a linear shape, each stator tooth and the rotor are located at substantially same heights with a gap existing between the stator tooth and the rotor, the magnetic suspension coil is wound on the stator tooth, and a magnetic flux generated by the magnetic suspension coil is capable of passing through the stator tooth, through the gap between the stator tooth and the rotor, and through the rotor.
14. The magnetic suspension bearing according to claim 12, further comprising a displacement sensor and a controller, wherein the displacement sensor is used to measure a displacement of the rotor in the radial direction and send a displacement signal to the controller of the magnetic suspension bearing, and the controller of the magnetic suspension bearing is used to separately change magnitude and/or direction of current flowing through corresponding one or more magnetic suspension coils based on the displacement signal to thereby control movement of the rotor in the radial direction.
15. The magnetic suspension bearing according to claim 12, wherein the stator permanent magnet is abutted against a surface of the stator.
16. The magnetic suspension bearing according to claim 12, further comprising a support structure for supporting the axial driving body and/or for abutting the stator permanent magnet against the surface of the stator; wherein the support structure is a part of at least one of the stator of the magnetic suspension bearing, a rotor driver of the magnetic suspension bearing, or a housing of the magnetic suspension bearing.
17. The magnetic suspension bearing according to claim 12, wherein the rotor is in the shape of a disc; and/or an inner peripheral surface of the stator permanent magnet is aligned with an inner peripheral surface of a stator tooth of the plurality of stator teeth; and/or an outer peripheral surface of the rotor permanent magnet is aligned with an outer peripheral surface of the rotor of the magnetic suspension bearing.
18. The magnetic suspension bearing according to claim 12, wherein the plurality of stator teeth and/or the rotor comprises magnetically conductive materials.
19. The magnetic suspension bearing according to claim 18, wherein the plurality of stator teeth and/or the rotor comprises ferromagnetic materials.
20. A blood pump comprising a magnetic suspension bearing, a stiffness enhancing mechanism, a stator, and a rotor disposed within the stator, the stator comprising a plurality of stator teeth, the stiffness enhancing mechanism comprising: a rotor permanent magnet arranged on a side of the rotor with the rotor permanent magnet being parallel to a main plane of the rotor and abutting against the rotor, wherein the main plane of the rotor is a symmetrical plane of the rotor in a radial direction; a stator permanent magnet arranged on a side of the stator teeth of the stator with the stator permanent magnet being parallel to the main plane of the rotor and abutting against the stator teeth of the stator, wherein a side where the stator permanent magnet is located is the same as a side where the rotor permanent magnet is located, and the stator permanent magnet is spaced apart from the rotor permanent magnet by a certain distance in the radial direction; and an axial driving body arranged to face the rotor permanent magnet and be spaced apart from the rotor permanent magnet by a certain distance in an axial direction; wherein the rotor permanent magnet and the rotor form a rotor assembly, and the rotor assembly has an asymmetric structure with respect to the main plane of the rotor; and wherein the stiffness enhancing mechanism is configured such that the stator permanent magnet generates a radial attractive force to the rotor permanent magnet, and the axial driving body generates an axial repulsive force to the rotor permanent magnet, wherein the magnitude of the axial repulsive force is variable with a change of an axial distance between the axial driving body and the rotor permanent magnet.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0046] With reference to the following detailed description of the specific embodiments of the present disclosure in combination with the accompanying drawings, the above-mentioned features and advantages and other features and advantages of the present disclosure as well as their implementations will become more apparent. In the figures:
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054] In the drawings, respective reference signs indicate respective components. The examples described herein are used to illustrate exemplary aspects of the present invention, and these examples should not be construed as limiting the scope of the present disclosure in any way.
DETAILED EMBODIMENTS
[0055] The present disclosure will be described below with reference to the drawings, in which several embodiments of the present disclosure are shown. It should be understood, however, that the present invention may be implemented in many different ways, and is not limited to the embodiments described below. In fact, the embodiments described hereinafter are intended to make a more complete disclosure of the present disclosure and to adequately explain the scope of the present invention to a person skilled in the art. It should also be understood that, the embodiments disclosed herein can be combined in various ways to provide many additional embodiments.
[0056] For the purpose of description, the terms “upper”, “lower”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “transverse”, “perpendicular” and their derivatives are all related to the orientation in the drawings of the present disclosure. However, it should be understood that the present disclosure may adopt various alternative modifications, unless otherwise clearly indicated.
[0057] The singular forms “a/an” and “the” as used in the specification, unless clearly indicated, all contain the plural forms. The words “comprising”, “containing” and “including” used in the specification indicate the presence of the claimed features, but do not preclude the presence of one or more additional features. The wording “and/or” as used in the specification includes any and all combinations of one or more of the relevant items listed.
[0058] In the specification, when an element is referred to as being “on”, “attached” to, “connected” to, “coupled” with, “contacting” another element, and so on, it can be directly on, attached to, connected to, coupled with or contacting the other element, or intervening elements may also be present. In contrast, when an element is referred to as being “directly on”, “directly attached” to, “directly connected” to, “directly coupled” with or “directly contacting” another element, there are no intervening elements present. In the specification, references to a feature that is disposed “adjacent” another feature may have portions that overlap, overlie or underlie the adjacent feature.
[0059] Referring to
[0060] In the embodiment shown in
[0061] According to specific conditions, the magnetic suspension coils 212 on each pair of stator teeth 211 can generate electromagnetic forces in same directions or in opposite directions on the rotor 22. For example, in an ideal condition of the rotor being stably suspended, the magnetic suspension coils 212 on each pair of stator teeth 211 may generate electromagnetic forces in opposite directions on the rotor 22, so that the rotor 22 can be stably suspended in the radial plane without radial displacement along the X-axis or Y-axis. In some cases, for example, when the rotor 22 is radially offset away from a central balanced position due to vibration of the magnetic suspension bearing 20 under the action of external forces, in order to enable the rotor 22 to return to the central balanced position more quickly, the magnetic suspension coils 212 on each pair of stator teeth 211 may generate electromagnetic forces in a same direction on the rotor 22, and the direction of the resultant force of these electromagnetic forces is opposite to the direction in which the rotor is radially offset, thereby helping the rotor 22 to quickly return to the central balanced position. In this case, the magnitude and/or the direction of the electromagnetic forces generated by corresponding one or more magnetic suspension coils 212 can be changed by separately regulating the magnitude and/or the direction of current flowing through said magnetic suspension coils 212, such that the rotor 22 can move oppositely in the radial direction by the generated so-called “push-pull” effect to quickly return to the central balanced position where it can be stably suspended. In the embodiment shown in
[0062] The aforesaid regulation is fulfilled by means of a displacement sensor and a controller. The displacement sensor is used to detect the displacement of the rotor 22 relative to the stator 21 and send a signal to the controller. The controller is connected to the magnetic suspension coils 212 through wires. After receiving a signal from the displacement sensor, the controller separately varies the magnitude and/or the direction of current flowing through corresponding one or more magnetic suspension coils 212 as required, so as to change the magnitude and direction of the resultant force of the radial forces generated between the stator 21 and the rotor 22, such that the rotor can move in a desired direction to achieve regulation of location of the rotor 22 relative to the stator 21 in the radial plane.
[0063] As described above, although the magnetic suspension coils 212 arranged in pairs can suspend the rotor 22 in the radial plane, and the location of the rotor 22 relative to the stator 21 in the radial plane can be regulated by using a controller to change the magnitude and the direction of the current flowing through the magnetic suspension coil 212 (that is, the degree of freedom of movement of the rotor 22 along the X-axis and Y-axis is controllable), the degree of freedom of torsion of the rotor 22 cannot be effectively controlled merely by these magnetic suspension coils 212 (i.e. the rotation of the rotor 22 about the X-axis and the Y-axis cannot be effectively controlled).
[0064] In order to solve the problem about torsional stiffness of the magnetic suspension bearing and to reduce the volume of the rotor, especially the height of the rotor associated with the secondary flow path as much as possible, the present disclosure proposes a technical solution of adding a stiffness enhancing mechanism 23 (shown by the dashed box in
[0065] The specific structure and working principle of the stiffness enhancing mechanism 23 according to the present disclosure will be described in detail with reference to
[0066] Referring first to
[0067] In the embodiment shown in
[0068] The rotor permanent magnet 231 may be fixed to the lower surface 222 of the rotor 22 in various suitable ways. As mentioned above, the rotor assembly formed by the rotor permanent magnet 231 and the rotor 22 has an asymmetric structure with respect to the main plane P of the rotor 22 (that is, the rotor permanent magnet 231 is located only on one side of the main plane P of the rotor 22), which is an important difference from the prior art sandwich structure. The permanent magnets in the prior art structure such as the sandwich structure are usually in symmetrical arrangement relative to the rotor, which necessarily requires at least two permanent magnets to be disposed on both sides of the rotor. Due to the magnetization marginal effect of the permanent magnet as mentioned above, the magnetic field intensity generated by two separate permanent magnets is less than the magnetic field intensity generated by a single permanent magnet of the same volume. Therefore, in case of two permanent magnets being separately disposed, in order to reach a desired magnetic field intensity as that generated by a single permanent magnet, the height or volume of the two permanent magnets must be increased, which is contrary to the current mainstream of seeking miniaturization of the magnetic suspension bearing. The rotor permanent magnet 231 according to the present disclosure is arranged on one side of the rotor 22, and the asymmetric structure formed in this way not only can achieve the same function as the symmetrical structure, but also can reduce the volume of the rotor and the height of the rotor associated with the secondary flow path by adopting a rotor permanent magnet in small volume and height. When such a magnetic suspension bearing is applied to, for example, a blood pump, it can significantly reduce the damage to, for example, blood cells, thereby increasing the blood compatibility.
[0069] The axial driving body 233 is located directly below the rotor permanent magnet 231 in the axial direction. Preferably, the axial driving body 233 may be disposed directly below the rotor permanent magnet 231 in a stationary manner. Compared with the way in which the axial driving body 233 is movable, the stationary arrangement of the axial driving body can reduce, to some extent, the adverse effects caused by misalignment of the axial driving body 233 with the rotor permanent magnets 231 due to movement of the axial driving body. However, the present disclosure is not limited to this. The axial driving body 233 may also have a certain degree of freedom, for example, it may also rotate about the axis of rotation A.
[0070] In an embodiment according to the present disclosure, the axial driving body 233 may be in the form of a ring-shaped permanent magnet (as shown in
[0071] In another embodiment according to the present disclosure, the axial driving body may be in the form of an electromagnet or an air coil 233′ (as shown in
[0072] Specifically, when the rotor assembly formed by the rotor permanent magnets 231 and the rotor 22 has one end close to the axial driving body and its opposite end away from the axial driving body due to torsional movement (that is, rotating about the X-axis or Y-axis), the magnitude and/or the direction of the current flowing through the electromagnets or air coils corresponding to the two ends can be changed, so that the corresponding electromagnets or air coils together generate a net torque against the torsion of the rotor assembly to return the rotor assembly to the radial plane. In particular, it is possible to only change the magnitude of the current flowing through the electromagnets or air coils corresponding to the two ends, for example, increase the current flowing through the electromagnet or air coil close to the rotor assembly to generate a greater thrust force to the rotor assembly, and meanwhile reduce the current flowing through the electromagnet or air coil far away from the rotor assembly to generate a smaller thrust force to the rotor assembly, thereby forming a greater net torque on the rotor assembly to quickly return the rotor assembly to the radial plane. It is also possible to change only the direction of current flowing through the electromagnet or air coil corresponding to one of the two ends, for example, to keep the direction of the current flowing through the electromagnet or air coil close to the rotor assembly unchanged so that an axial repulsion (thrust) force is continued to be generated to the rotor assembly, and to change the direction of the current flowing through the electromagnet or air coil away from the rotor assembly so that an axial attractive force is generated to the rotor assembly. By this way of pushing at one end and attracting at the other end, a greater net torque is formed on the rotor assembly to enable the rotor assembly to quickly return to the radial plane. It is also possible to combine the previous two regulations methods by simultaneously changing the magnitude and the direction of the current flowing through the electromagnets or air coils corresponding to the two ends to obtain a greater net torque, so that the rotor assembly can return to the radial plane more quickly.
[0073] Compared with the use of permanent magnets as the axial driving body, the use of electromagnets or air coils 233′ as the axial driving body can increase the torsional stiffness of the rotor assembly more significantly and enable the rotor assembly to be suspended more stably. However, in the case of using the electromagnet or air coil as the axial driving body, the electromagnet or air coil requires a large volume and a complicated control circuit. Therefore, if it is required to miniaturize the entire magnetic suspension bearing, the use of the permanent magnets as the axial driving body will be a better choice; but if it is only required to miniaturize the rotor itself (for example, the magnetic suspension bearing is configured as a component placed outside the human body), the use of an actively controllable electromagnet or air coil will be the better choice.
[0074]
[0075] Returning to
[0076] The support structure 24 may be a part of the stator 21. However, the present disclosure is not limited to this. The support structure 24 may be a part of a housing of the magnetic suspension bearing 20, or a part of other suitable components of the magnetic suspension bearing 20, such as a part of a rotor driver (for example, a driving motor) of the magnetic suspension bearing 20.
[0077] Refer next to
[0078] In the embodiment shown in
[0079] Likewise, the rotor 22′ may be in the shape of a disc, and there is a gap or airgap G′ between the stator teeth 211′ and the rotor 22′. The stator teeth 211′ and the rotor 22′ may be of the same thickness, and are ideally located at a same height. In other words, ideally, upper surfaces 2111′ of the stator teeth 211′ are aligned with an upper surface 221′ of the rotor 22′, lower surfaces 2112′ of the stator teeth 211′ are aligned with a lower surface 222′ of the rotor 22′, and inner peripheral surfaces 2113′ of the stator teeth 211 are spaced apart from an outer peripheral surface 223′of the rotor 22′ by an equal gap or airgap G′.
[0080] The stiffness enhancing mechanism of the magnetic suspension bearing 20′ shown in
[0081] Likewise, the support structure 24′ may be a part of the stator 21′. However, the present disclosure is not limited to this. The support structure 24′ may also be a part of a housing of the magnetic suspension bearing 20′, or a part of other suitable components of the magnetic suspension bearing 20′, such as a part of a rotor driver (for example, a driving motor) of the magnetic suspension bearing 20′.
[0082] Although the exemplary embodiments of the present disclosure have been described above with reference to
[0083] For example, the magnetization directions of the rotor permanent magnet, the stator permanent magnet, and the axial driving body shown in
[0084] For another example, in the magnetic suspension bearings shown in
[0085] For another example, in the magnetic suspension bearings shown in
[0086] The present disclosure is defined by the appended claims, and equivalents of these claims are also included in the scope of the present disclosure.