PROSTHETIC FOOT COMPONENT
20220087834 ยท 2022-03-24
Assignee
Inventors
Cpc classification
A61F2002/5021
HUMAN NECESSITIES
A61F2002/503
HUMAN NECESSITIES
A61F2002/6664
HUMAN NECESSITIES
A61F2002/5041
HUMAN NECESSITIES
International classification
Abstract
The invention relates to a prosthetic foot component comprising: a. a proximal fastening system for securing the prosthetic foot component to a proximal component or to a patient; b. a retaining portion situated distally relative to the fastening system and connected to the latter; and c. a main spring extending in a front-foot region and coupled to the retaining portion, wherein: said retaining portion is mounted on the main spring to tilt on the sagittal plane; and a posterior limiting element, which limits the displacement of the retaining portion away from the main spring, is provided between the main spring and the retaining portion.
Claims
1. A prosthetic foot insert with a. a proximal fastening device for securing the prosthetic foot insert to a proximal component or to a patient, b. a holder which is arranged distally with respect to the fastening device and is connected to the fastening device, and c. a main spring which extends into a forefoot region and is coupled to the holder, characterized in that the holder is mounted on the main spring so as to be tiltable in the sagittal plane, wherein a posterior limiting element is arranged between the main spring and the holder and limits a displacement of the holder away from the main spring.
2. The prosthetic foot insert as claimed in claim 1, wherein the main spring is designed as a combined spring having at least one proximal spring and at least one distal spring.
3. The prosthetic foot insert as claimed in claim 2, wherein the proximal spring and the distal spring are secured to each other at points spaced apart from each other so as to form a free space.
4. The prosthetic foot insert as claimed in claim 2, wherein the proximal spring and the distal spring or the distal springs are oriented relative to each other in a biconvex shape.
5. The prosthetic foot insert as claimed in claim 1, wherein a guide element is fastened to the main spring in an anterior region or posterior region and extends in a respectively opposite direction, and the holder is mounted so as to be tiltable via the guide element.
6. The prosthetic foot insert as claimed in claim 5, wherein an anterior limiting element is arranged between the guide element and the holder or the main spring, which limiting element, in the case of a heel load, limits a displacement of an anterior end of the holder or a displacement of the main spring away from the guide element.
7. The prosthetic foot insert as claimed in claim 5, wherein the main spring and the guide element are designed as leaf springs.
8. The prosthetic foot insert as claimed in claim 1, wherein the limiting element is tensionally rigid and flexible.
9. The prosthetic foot insert as claimed in in claim 1, wherein a forefoot pad and/or a heel pad is fastened to the main spring.
10. The prosthetic foot insert as claimed in claim 1, wherein the holder is mounted on the main spring via a spring tongue, a hinge or at least one spacer element.
11. The prosthetic foot insert as claimed in claim 1, wherein the holder introduces forces into the main spring via an anterior force introduction region anterior to the fastening device and a posterior force introduction region posterior to the fastening device.
12. The prosthetic foot insert as claimed in claim 11, wherein at least one of the force introduction regions is mounted displaceably or exchangeably on the holder or the main spring.
13. The prosthetic foot insert as claimed in claim 1, wherein at least one damper device is arranged between the holder and the main spring.
14. The prosthetic foot insert as claimed in claim 1, wherein the holder is mounted on the main spring with an adjustable proximal-distal distance.
15. The prosthetic foot insert as claimed in claim 1, wherein, in the unloaded state, the main spring is elastically pretensioned with respect to the guide element by the limiting element.
16. The prosthetic foot insert as claimed in claim 1, wherein the fastening device is mounted on the holder in a displaceable and/or articulated manner.
17. The prosthetic foot insert as claimed in claim 15, wherein a damper is arranged between the fastening device and the holder.
18. The prosthetic foot insert as claimed in claim 2, wherein an exchangeable and/or displaceably mounted contact element is arranged between the proximal spring and the distal spring and/or between the distal springs.
19. The prosthetic foot insert as claimed in claim 1, wherein the holder is mounted on the main spring so as to be tiltable in the sagittal plane on a movable surface.
20. A prosthetic foot insert comprising: a proximal fastening device for securing the prosthetic foot insert to a proximal component or to a patient; a holder which is arranged distally with respect to the fastening device and is connected to the fastening device; and a combined main spring having at least one proximal spring and at least one distal spring secured to each other at points spaced apart from each other so as to form a free space, the combined main spring extending into a forefoot region and is coupled to the holder; wherein the holder is mounted on the main spring so as to be tiltable in the sagittal plane, wherein a posterior limiting element is arranged between the main spring and the holder and limits a displacement of the holder away from the main spring.
Description
[0027] Illustrative embodiments of the invention are explained in more detail below with reference to the accompanying figures, in which:
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045] Distally with respect to the fastening device 20, a holder 30 is arranged which can be formed in one piece with the fastening device 20 or can be designed to be connected to a separately produced fastening device 20. The holder 30 has an adjustable receptacle 31 which protrudes posteriorly from the holder 30 and serves to receive a posterior limiting element 92. The length of the holder 31 can be fixed and set via a nut 32, which can be braced relative to the holder 30.
[0046] The holder 30 is fastened in an anterior region 41 and a posterior region 42 to a main spring 40 which, in the illustrative embodiment shown, is composed of three leaf springs 44, 45, 46. In the illustrative embodiment shown, the holder 30 is mounted on the proximal spring 44 via an anterior force introduction region 410 and a posterior force introduction region 420. Between the anterior force introduction region 410 and the holder 30, an anterior damping element 50 is arranged which lies on a receptacle 910 for an anterior limiting element 91. Between the force introduction region 410 and the proximal spring 44 below the damper 51, which can be designed as an elastomer damper for example, a pivot axis 110 is formed which extends substantially perpendicular to the drawing plane or substantially horizontally orthogonal to the sagittal plane. The holder 30 can be tilted about this pivot axis 110 relative to the main spring 40, in particular to the proximal spring 44. Both the anterior limiting element 91 and the posterior limiting element 92 are guided below the distal spring 46 or the base spring 46 and, in the illustrated unloaded state of the prosthetic foot insert 10, have a pretensioning that has been caused by the deformation of the leaf springs 44, 45, 46. All the components of the prosthetic foot insert 10 are held on one another by the pretensioning. In the region of the anterior limiting element 91, a contact element 48 is arranged between the rear leaf spring 45 or medial spring 45 and the distal spring 46, the position of which contact element 48 is displaceable in the anterior-posterior direction. The contact element 48 can be exchanged, for example in order to define the location where force is introduced between the medial spring 45 and the distal spring 46. Depending on the position in the anterior or posterior direction, the deflection behavior will change on account of different force introduction points. Moreover, a contact element 47 is arranged between the anterior end of the medial spring 45 and the anterior end of the distal spring 46, which contact element 47 is mounted displaceably or exchangeably thereon. The spring properties of the prosthetic foot insert 10 can be set via the choice of material, size and position of the contact elements 47, 48.
[0047] A guide element 80 is additionally arranged between the proximal spring 44 and the holder 30 and is secured, for example screwed, glued, welded, positively locked or clamped, to the holder 30 in the posterior region 42, i.e. in the region lying posteriorly with respect to the introduction of force into the fastening device 20. The guide element 80 extends beyond the anterior force introduction region 410 as far as a front end region of the proximal spring 44 and is designed as a spring steel sheet in order to permit tilting of the holder 30 relative to the main spring and to permit rollover of the holder 30 on the top face of the proximal spring 44 in the region of the anterior force introduction region 410.
[0048] The limiting elements 91, 92 can be designed in particular as straps or cables; they can be designed as loops and guided around the top face or bottom face of the holder or of the base spring 47. It is likewise possible that the limiting elements 91, 92, as telescopic sleeves or flexible and tensionally rigid cables, are held clamped between receptacles on the holder 30 and the base spring 47. The prosthetic foot insert 10 is embedded in a cosmetic foot cover 3 and can be exchangeably fastened to the latter.
[0049] The limiting elements 91, 92 can be designed such that they are both or individually adjustable, in particular able to be shortened or lengthened. Alternatively, a pretensioning between the one or more limiting elements 91, 92 and the holder 30 and/or the base spring 46 can be varied by inserts or spacers. Alternatively, the pretensioning can be changed by exchanging limiting elements 91, 92 of different length. In order to prevent slipping when a load is removed or when the pretensioning of the limiting element 91, 92 is canceled, the limiting element 91, 92 can be secured with form-fit engagement in the respective receptacle. For example, such a receptacle 93 with a passage or a device for securing the limiting element 92 is provided at the posterior end of the base spring 46. The receptacle 93 can at the same time assume a padding function.
[0050] If a heel load is applied that goes beyond standing, for example at heel strike, the three springs 44, 45, 46 of the base spring 40 deflect in such a way that the holder 30, via the posterior force introduction region 42, exerts an axial force in the direction of the ground and compresses the main spring 44 in the posterior region, such that the posterior limiting element 92 is relaxed, while the anterior limiting element 91 still remains tensioned. In the further course of the loading of the foot, when force is introduced substantially perpendicularly via the proximal component 2 into the fastening device 20, a uniform compression in particular of the proximal spring 44 and of the medial spring 45 takes place, such that both limiting elements 91, 92 are relaxed. If, in the course of continued walking, the proximal component is then tilted in the anterior direction, i.e. forward, the posterior end of the holder 30 lifts away from the proximal spring 44, such that a gap forms between the posterior force introduction region 420 and the proximal spring 44. The holder 30 is then secured via the guide element 80 in the medial-lateral direction and against twisting relative to the main spring 40. The rollover can take place comparatively easily without very great resistance on account of the tiltable or pivotable bearing of the holder 30 on the main spring 40. As soon as the pivoting angle is so great that the distance between the posterior end of the holder 30 and the posterior end of the base spring 46 is so great that the posterior limiting element 92 is tensioned, the base spring 46 is additionally activated and provides an additional counterforce against further pivoting toward the front. It is thereby possible to provide a serial activation of the individual springs 44, 45, 46 during a gait cycle, since the maximum pivoting travel of the holder 30 relative to the proximal spring 44 is limited. The limit is effected via the limiting element 92.
[0051]
[0052] The variant according to
[0053]
[0054]
[0055]
[0056] By the pretensioning of the two limiting elements 91, 92 designed as straps, the stiffness of the prosthetic foot insert 10 against tilting in the anterior-posterior direction can be set. The greater the pretensioning of the limiting elements 91, 92, the stiffer or more stable the prosthetic foot insert.
[0057]
[0058] In the case of a forefoot load, which occurs for example during rollover, the front or anterior region of the holder 30 is loaded and is supported on the distal spring 46 via the two springs 44, 45 and on the base spring 43 via the distal spring 46. The force introduction point is defined via the contact element 47 and is changed by displacement along the longitudinal extent of the springs. The proximal spring 44 and the medial spring 45 are moved toward each other, such that the free space 400 between the two springs is reduced or minimized. The rear end of the holder 30 is displaced upward, on account of the pivotable bearing on the proximal spring 44, until it comes into contact with the rear limiting element 92. In this state, the rear end of the holder 30 lifts away from the distal spring 46.
[0059]
[0060]
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[0063]
[0064] Besides an embodiment as damper 50, an actuator can also be provided via which it is possible to effect a motorized adjustment as regards the inclination and therefore, for example, an adaptation to different heel heights. If the device is designed as a damper 50, a constant force or a constant moment can cause lowering or forwardly directed tilting. A slow rise or fall permits a correct setting, for example by closure of suitable control valves and by locking of the damper 50, designed as a hydraulic damper, in the desired position.
[0065]
[0066] In the embodiment according to
[0067] In the illustrative embodiment according to
[0068]
[0069] In the region below the fastening device 20, a contact element 48 is arranged between the underside of the holder 30 and the top of the proximal spring 44; the springs 44, 45, 46 are secured to one another via a screw 42 and coupled to the forefoot pad 120. The position of the pressure point or of the force introduction point is defined by the positioning of the contact element 48. As long as a heel load is present and the forefoot is not set down, the rollover point of the heel defines the force introduction point. The rear limiting element 92 is relaxed, and the springs 44, 45, 46 are compressed in the heel region and moved toward one another. The front limiting element 91 is tensioned and prevents a displacement of the holder 30 from the proximal spring 44. As soon as the forefoot is set down, the front limiting element 91, for example a strap, is relaxed, and the distal spring 46 and the rear end of the holder 30 move away from each other and tension the rear limiting element 92 up to a set maximum distance. The further the contact point between the holder 30 and the proximal spring 44 is positioned forward, i.e. in the anterior direction, the softer the axial compliance has to be set.
[0070] A further variant of the invention is shown in
[0071]
[0072] The holder 30 is mounted on the proximal spring 44 so as to be pivotable about the pivot axis 110. At heel loading, for example at heel strike, as far as an early stance phase in which the prosthetic foot insert lies flat on the ground, the piston 70 inside the cylinder chamber 71 does not appear, such that no axial force is exerted on the proximal spring 44 via the piston rod 72. As soon as the rollover movement progresses and an increasing forefoot load is applied, the piston 70 comes into contact with the upper limit of the cylinder chamber and a compressive force is exerted on the springs via the piston rod 72. In this way, starting from a predefinable time point, an axial force is introduced into the main spring 40 and a further displacement in the forward direction or an anterior tilting is prevented or made difficult, such that an increased stability is made available to the user starting from the middle stance phase. A rollover and slight tilting about a neutral positon are permitted by the play that the piston 70 has inside the chamber 71. A restoring force can be made available by the guide element 80.
[0073]
[0074]
[0075] All the embodiments of the invention allow the prosthetic foot insert 10 to be made relatively flat, such that it is possible in principle to use the prosthetic foot insert 10 together with an additional prosthetic foot joint or to adapt it to patients with a long below-knee stump, for example an amputation stump. The small number of structural parts, which are easy to produce and do not require any complex shaping methods, facilitate production and also a robust and reliable design, which can also be easily adapted by an orthopedic technician to the different needs and customs of the respective users. The mechanical setup of the prosthetic foot inserts 10, with a small number of movable parts, requires little or no maintenance, and therefore, despite being individually adaptable and being able to be modified during the period of use, only minimal servicing has to be provided.
[0076] In most of the embodiments of the invention, three leaf springs are arranged which can be divided into two functional pairings. The proximal spring and medial spring generally work as forefoot spring, whereas the medial spring and distal spring work mainly as heel spring. The distal spring is still operative at the end of the forefoot movement. The heel, like the forefoot, is pretensioned in the unloaded state by the limiting elements, and similarly under a normal stance load. The holder is secured to the spring arrangement, generally to the proximal spring, via a guide element. By way of at least one contact element arranged between the holder and the proximal spring, the force introduction point and therefore the transition from heel load to stance phase and forefoot load are set. A second contact point in the region of the physiostable point anterior to the fastening device has the function of defining the force introduction point under forefoot loading. By the displacement of the contact points or of the contact elements between the respective springs, the spring stiffness of the overall system is changed, without the coordination of the individual springs to one another and thus the overall structure of the prosthetic foot insert being changed. Under normal loading of the prosthetic foot during standing, the axial forces are distributed uniformly to both feet of a patient. The spring pretensioning is then generally so great that the two limiting elements are still not relaxed or the posterior limiting element is still not relaxed. In other words, the pretensioning via the limiting elements or pretensioning elements is such that, during standing, the prosthetic foot insert provides sufficient stability to be able to give the user a sufficient sense of security. Upon forefoot loading, i.e. upon slight forward tilting, a gentle rollover process is initiated on account of the displaceability of the holder about a pivot axis. The energy is likewise stored in the springs, and an energy transfer is permitted from the heel spring to the forefoot load.
[0077] It is moreover possible, by the adaptation of the springs, to provide lowering in the middle stance phase, as a result of which uniform sinking and a movement adapted to the natural gait movement can be achieved. The energy stored in the springs during the middle stance phase is released upon further gait progression and facilitates the forward movement.
[0078] In particular in the landing phase of the foot after the swing phase, i.e. at heel strike, the prosthetic foot inserts provide large spring excursion in the heel. In addition, the spring pretensioning can be pretensioned via the limiting element in the heel region. Upon forefoot loading at the end of the stance phase, all three springs or all springs work together. On account of the energy transport into the forefoot during the rollover from heel strike at the end of the stance phase, the user is moved in the walking direction, since no upward vertical movement takes place during the rollover. Therefore, technically short prosthetic foot inserts are possible without the user having the feeling of falling into a hole at the end of the stance phase, since mechanically short feet give an unnatural early rollover and lower the center of gravity. With the prosthetic feet inserts, lowering in the middle stance phase is effected by the uniform spring pretensioning which, at the end of the stance phase, results in lifting when the springs in the forefoot relax.
[0079] Besides the position of the contact elements, the shape and the size of the contact elements are also crucial for the gait behavior and the energy transport. The narrower the contact elements and thus the force introduction regions, the more precise and accurate the behavior; the wider the contact elements or force introduction regions, the softer the gait sensation.
[0080] The springs are preferably oriented perpendicularly or almost perpendicularly with respect to the loading. Thus, in the case of leaf springs, the longitudinal extent is substantially perpendicular to the loading direction, as a result of which the material properties of the leaf springs are optimally utilized. The pretensioning of the springs is advantageously chosen such that, during normal standing, there is no or only minimal deformation, and therefore the force introduction point remains stable and it is possible to stand steadily without excessive stiffness.
LIST OF REFERENCE SIGNS
[0081] 2 proximal component [0082] 3 cosmetic foot cover [0083] 10 prosthetic foot insert [0084] 20 fastening device [0085] 30 holder [0086] 40 main spring [0087] 41 anterior region [0088] 42 posterior region [0089] 43 base spring [0090] 44 proximal spring [0091] 45 medial spring [0092] 46 distal spring [0093] 47 contact element [0094] 48 contact element [0095] 49 contact element [0096] 50 damper [0097] 51 damper [0098] 52 damper [0099] 53 pad [0100] 54 pad [0101] 55 pad [0102] 60 sliding bearing [0103] 61 fastening element [0104] 62 screw [0105] 70 piston [0106] 71 cylinder [0107] 72 piston rod [0108] 80 guide element [0109] 88 ground guide element [0110] 91 limiting element [0111] 92 limiting element [0112] 100 heel pad [0113] 110 pivot axis [0114] 111 pivot axis [0115] 120 forefoot pad [0116] 200 sheath [0117] 400 free space [0118] 401 free space [0119] 410 force introduction region [0120] 420 force introduction region [0121] 910 receptacle [0122] 920 receptacle [0123] 930 receptacle [0124] 940 receptacle