Method and a system for maintaining steam temperature with decreased loads of a steam turbine power plant comprising a fluidized bed boiler
11300288 · 2022-04-12
Assignee
Inventors
Cpc classification
F22B31/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K3/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F22G1/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F22B31/0084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02P80/15
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F22G3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F22G1/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F22B31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The solution comprises a method of and a system for maintaining steam temperature and therefore electricity production efficiency with decreased loads of a steam turbine power plant comprising a fluidized bed boiler (12) and a fluidized bed superheater (2) adapted to superheat steam supplied to a steam turbine (3). According to the solution, the steam temperature may be maintained by providing, outside a furnace (10), additional heating to the fluidized bed material in its outer circulation, thereby increasing the amount of thermal energy available in the fluidized bed material to be transferred in the fluidized bed superheater (2) to the steam supplied to the steam turbine (3). Such additional heating may be performed by selectably supplying combustible gas with nozzles (111) into and/or burned with a burner in or in the vicinity of the fluidized bed material outside the furnace (10). As an additional aspect of the disclosed solution, the combustible gas may be produced with a gasifier (4).
Claims
1. A method of maintaining the temperature of steam supplied to a steam turbine of a steam turbine power plant, which power plant further comprises a circulating fluidized bed boiler comprising a furnace and a fluidized bed superheater configured to superheat steam supplied to the steam turbine by transferring thermal energy to said steam from fluidized bed material, the method comprising: selecting a trigger load for the power plant, which trigger load is less than the full rated load of the power plant and greater than the minimum rated viable load of the power plant, determining the load of the power plant, when the load of the power plant is at or above the trigger load, superheating steam with the fluidized bed superheater such that the temperature of the superheated steam entering the steam turbine is at or near its maximum temperature, and when the load of the power plant is below the trigger load: injecting combustible gas into the fluidized bed material outside the furnace, the combustible gas being ignited by the fluidized bed material when the combustible gas comes into contact with the fluidized bed material having a temperature at or above a minimum temperature required to ignite the combustible gas, superheating steam with the fluidized bed superheater, additionally heating the fluidized bed material outside the furnace such that the temperature of the superheated steam entering the steam turbine is at or near its maximum temperature, wherein the additional heating of the fluidized bed material is brought about by combustion of the injected combustible gas, and conveying the superheated steam from the fluidized bed superheater to the steam turbine.
2. The method according to claim 1, wherein the additional heating of the fluidized bed material occurs, with respect to an outer circulation of the fluidized bed material, at or before the fluidized bed superheater and after the fluidized bed material has exited the furnace.
3. The method according to claim 1, wherein the additional heating of the fluidized bed material occurs, with respect to an outer circulation of the fluidized bed material, at or before the fluidized bed superheater but not earlier than the entrance of the fluidized bed material into a loop seal heat exchanger chamber.
4. The method according to claim 3, wherein the additional heating of the fluidized bed material occurs in the loop seal heat exchanger chamber.
5. The method according to claim 4, wherein the combustible gas is injected into the fluidized bed material by means of gas injection nozzles in the loop seal heat exchanger chamber.
6. The method according to claim 3, wherein the additional heating of the fluidized bed material occurs in a combustion chamber, which combustion chamber is arranged adjacent to the loop seal heat exchanger chamber such that there is a circulation of fluidized bed material between the loop seal heat exchanger chamber and the combustion chamber.
7. The method according to claim 6, wherein the combustible gas is injected into the fluidized bed material by means of gas injection nozzles in the combustion chamber (16).
8. The method according to claim 2, wherein the additional heating of the fluidized bed material occurs in a heat exchanger chamber which heat exchanger chamber houses the fluidized bed superheater and is arranged adjacent to the furnace, and wherein the combustible gas is injected into the fluidized bed material by means of gas injection nozzles in the heat exchanger chamber.
9. The method according to claim 2, wherein the additional heating of the fluidized bed material occurs in a gas lock located between a dip leg and a heat exchanger chamber which heat exchanger chamber houses the fluidized bed superheater and is arranged adjacent to the furnace.
10. The method according to claim 9, wherein the combustible gas is injected into the fluidized bed material by means of gas injection nozzles in the gas lock.
11. The method according to claim 2, wherein the additional heating of the fluidized bed material occurs in a heat exchanger chamber housing at least one superheater and arranged adjacent to a loop seal chamber devoid of any superheater(s).
12. The method according to claim 11, wherein the combustible gas is injected into the fluidized bed material by means of gas injection nozzles in the heat exchanger chamber.
13. The method according to claim 1, wherein the combustion of the combustible gas is brought about by providing oxygen with fluidization gas which is required for bringing about fluidization of the fluidized bed material.
14. The method according to claim 1, wherein the additional heating of the fluidized bed material is brought about by additionally burning combustible gas with a burner within or in the vicinity of the fluidized bed material.
15. The method according to claim 14, wherein the burner is configured to burn the combustible gas in at least one of: a loop seal heat exchanger chamber, a combustion chamber, a heat exchanger chamber, a gas lock, or a heat exchanger chamber.
16. The method according to claim 1, the method further comprising generating product gas by gasification with a gasifier and using said product gas as the combustible gas.
17. A system, comprising: a steam turbine, a circulating fluidized bed boiler comprising a furnace and a fluidized bed superheater configured to superheat steam supplied to the steam turbine by transferring thermal energy to said steam from fluidized bed material, and a control unit configured to: receive a set value for a trigger load for a power plant comprising the system which trigger load is less than the full rated load of the power plant and greater than the minimum rated viable load of the power plant, determine the load of the power plant, and when the load of the power plant is below the trigger load, control injection of combustible gas into the fluidized bed material outside the furnace such that the temperature of steam entering the steam turbine is maintained at or near its maximum temperature, wherein additional heating of the fluidized bed material is brought about by combustion of the combustible gas which is injected into the fluidized bed material and ignited by the fluidized bed material when the combustible gas comes into contact with the fluidized bed material having a temperature at or above a minimum temperature required to ignite the combustible gas.
18. The system according to claim 17, the system further comprising a loop seal heat exchanger chamber provided with gas injection nozzles configured to inject the combustible gas into the fluidized bed material.
19. The system according to claim 17, the system further comprising: a combustion chamber arranged adjacent to a loop seal heat exchanger chamber such that there is a circulation of fluidized bed material between the loop seal heat exchanger chamber and the combustion chamber, and gas injection nozzles in the combustion chamber configured to inject the combustible gas into the fluidized bed material.
20. The system according to claim 17, the system further comprising: a heat exchanger chamber housing the fluidized bed superheater and arranged adjacent to the boiler, and gas injection nozzles in the heat exchanger chamber configured to inject the combustible gas into the fluidized bed material.
21. The system according to claim 17, the system further comprising: a heat exchanger chamber housing the fluidized bed superheater and arranged adjacent to the boiler, a gas lock located between a dip leg and the heat exchanger chamber, and gas injection nozzles in the gas lock configured to inject the combustible gas into the fluidized bed material.
22. The system according to claim 17, the system further comprising: a heat exchanger chamber housing at least one superheater and arranged adjacent to a loop seal chamber devoid of any superheater(s), and gas injection nozzles in the heat exchanger chamber configured to inject the combustible gas into the fluidized bed material.
23. The system according to claim 17, the system further comprising: one or more burners within or in the vicinity of the fluidized bed material and configured to burn the combustible gas in at least one of: a loop seal heat exchanger chamber, a combustion chamber, a heat exchanger chamber, a gas lock, or a heat exchanger chamber.
24. The system according to claim 18, the system further comprising: one or more burners within or in the vicinity of the fluidized bed material and configured to burn combustible gas in the loop seal heat exchanger chamber, and nozzles installed in plenums and configured to feed air or non-combustible gas, wherein circulation of the fluidized bed material in the loop seal heat exchanger chamber is adjustable.
25. The system according to claim 17, the system further comprising: a gasifier configured to generate product gas, and lines configured to convey the product gas from the gasifier to at least one of: gas injection nozzles for injection, or one or more burners for burning as the combustible gas.
Description
BRIEF DESRCIPTON OF THE FIGURES
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(19) The figures are not in scale or suggestive of the physical layout or the dimensions of system components.
DETAILED DESCRIPTION OF VARIOUS EMBODIMENTS
(20) In the text, reference is made to the figures with the following numerals and denotations:
(21) W Load of a power plant at a point of time
(22) W.sub.F Full rated load of a power plant
(23) W.sub.MV Minimum rated viable load of a power plant
(24) W.sub.TH Threshold load of a power plant
(25) W.sub.TR Trigger load of a power plant
(26) W.sub.U Load range for unviable operating of a power plant
(27) W.sub.V Load range for viable operating of a power plant
(28) T Temperature of steam entering a turbine
(29) T.sub.F Maximum temperature of steam entering a turbine
(30) T.sub.V Minimum viable temperature of steam entering a steam turbine
(31) {dot over (m)} Mass flow rate of steam
(32) {dot over (m)}.sub.F Mass flow rate of steam with full boiler load
(33) 1 Loop seal heat exchanger chamber
(34) 2 Fluidized bed superheater
(35) 3 Steam turbine
(36) 4 Gasifier
(37) 5 Cooler
(38) 6 Fuel source
(39) 7 Filter
(40) 8 Heat exchanger
(41) 9 Generator
(42) 10 Furnace
(43) 11 Heat exchanger
(44) 12 Boiler
(45) 13 Electricity-consuming process
(46) 14 Condenser
(47) 15 Heat exchanger
(48) 16 Combustion chamber
(49) 19 Plenum
(50) 20 Pump
(51) 21 Fuel source
(52) 22 Heat-consuming process
(53) 25 Heat exchanger
(54) 31-57 Line
(55) 60 Solids separator
(56) 61 Loop seal outlet
(57) 70 Driveline
(58) 71,72 Duct
(59) 100 Dip leg
(60) 101 Distributing zone
(61) 102 Feeding upleg
(62) 103 Bypass upleg
(63) 104 Superheater chamber
(64) 105 Discharge upleg
(65) 106a-f Plenum
(66) 107 Recirculation channel
(67) 110 Nozzle
(68) 111 Gas nozzle
(69) 200 Heat exchanger chamber
(70) 201 Discharge passageway
(71) 202 Gas lock
(72) 203 Opening
(73) 300 Loop seal chamber
(74) 301 Distributing zone
(75) 303 Feeding upleg
(76) 304a,b Superheater chamber
(77) 305 Bypass upleg
(78) 306a-f Plenum
(79) 307 Dip leg
(80) 308 Entrance chamber
(81) 310 Valve
(82) 320 Heat exchanger chamber
(83) 361 Loop seal outlet
(84) 362 Heat exchanger chamber outlet
(85) In the text and in the figures, the notion of a “line” is used to refer to any suitable conveyance passageway without any definite characterization of the physical properties of the passageway. It is to be appreciated that a person skilled in the art is capable of determining the physical properties of a passageway according to the properties and the volume of the material to be conveyed as well as other such pertinent conveyance parameters and requirements.
(86) In the text, unless otherwise specified, the notion of a “power plant” is used to refer to a steam turbine power plant wherein a steam turbine 3 may be used to convert thermal energy of steam into mechanical work, which mechanical work may be converted into electricity by a generator 9.
(87) In the text, unless otherwise specified, the notion of a “boiler” 12 is used to refer to an assemblage of system elements comprising a furnace 10, a solids separator 60, ducts 72, 71, a loop seal heat exchanger chamber 1 or a loop seal chamber 300, heat exchangers 25, 11, 15 and a superheater or superheaters 2. As schematically illustrated in
(88) In the text, the notion of a “fluidized bed material” is used to refer to bed material which, under normal operating conditions, circulates in the system. It is to be appreciated that in a fluidized bed, the “fluidized bed material” is in a fluidized state under normal operating conditions, but somewhere in the system and/or under some operating conditions, the “fluidized bed material” may also be in a non-fluidized state such as in a dip leg 100 via which the “fluidized bed material” may be conveyed back to the furnace 10 for re-use.
(89)
(90) Still referring to
(91) Superheated steam is steam at a temperature T which is higher than the boiling point of the substance, such as water, at a particular pressure. Steam in a superheated state contains no entrained liquid. Thus, the temperature T of superheated steam may decrease by some amount before entrained liquid begins to form. Therefore, the higher the temperature T of superheated steam, the more it may cool, i.e. release energy, before entrained liquid begins to form at a particular pressure.
(92) Typically, steam of sufficiently high quality for a steam turbine 3 refers to steam which is superheated to such a temperature T that the superheated steam contains high enough energy so that it will not condensate prematurely in the steam turbine as it releases energy while travelling through the steam turbine 3.
(93) Typically, the pressure of the steam entering the steam turbine 3 is kept constant in a power plant system. This pressure begins to decrease once steam enters the steam turbine 3, wherein the steam starts to release energy and expand.
(94) In such a system, and as is known in the industry, the amount of thermal energy available to be transferred from the fluidized bed material to the steam, such as with the fluidized bed superheater 2 located in the loop seal heat exchanger chamber 1, is dependent on the amount of thermal energy transferred to the fluidized bed material earlier in the outer circulation in the furnace 10 and as a result of burning fuel in the furnace 10. Consequently, the less fuel is being burned in the furnace 10, the less thermal energy may be available in the fluidized bed material to be transferred to the steam, such as with the fluidized bed superheater 2. The less thermal energy is transferred to the steam in the fluidized bed superheater 2, the lower may be the temperature of the steam exiting the fluidized bed superheater 2 and conveyed via a line 31 to the steam turbine 3.
(95) In such a system, and as is known in the industry, as the generation of thermal energy in the furnace 10 is reduced as a result of burning less fuel in the furnace 10, the outer circulation of the fluidized bed material is reduced in terms of mass flow of circulating fluidized bed material. That is, as the load W of the power plant is reduced, the outer circulation of the fluidized bed material may be reduced. This results in less thermal energy being available to be transferred from the circulating fluidized bed material into the steam in the fluidized bed superheater 2.
(96) As is well known in the industry, the amount of thermal energy generated in the furnace 10 and/or transferred into the steam can be inferred, for example calculated, from the volume of fuel per unit of time being fed into the furnace 10 and the type of fuel being fed. Typically, the boiler 12 comprises an arrangement for automatically adjusting the amount of air and/or other gases required in the fuel burning process as a function of the amount of fuel being fed to the furnace 10. Such automatic adjustment of air and/or other gases may be effected, for example, by measuring the level of oxygen present in the combustion gases and adjusting the feed of fuel and/or the air and/or other gases such that an optimal oxygen level in the combustion gases, known as the lambda value, is obtained.
(97) Conventionally, the temperature T of the steam entering the steam turbine 3 may, to a degree, be prevented from dropping as a result of a reduction in the load W of the power plant. As a first example, steam attemperation may be employed in a power plant to adjust steam temperature by, for example, spraying water into steam and thereby lowering its temperature to a desirable level. Hence, reducing the amount of attemperation will, ceteris paribus, cause the temperature T of the steam to rise. And as a second example, the proportion of fluidized bed material in the outer circulation which travels via the fluidized bed superheater 2 may be adjusted, thereby adjusting the amount of thermal energy arriving at the fluidizing bed superheater 2. Increasing the proportion of fluidized bed material in the outer circulation which travels via the fluidized bed superheater 2 will, ceteris paribus, cause the temperature T of the steam to rise.
(98) However, once the use of such measures for preventing the steam temperature from dropping have been exhausted—for example such that the steam attemperation is discontinued and the proportion of fluidized bed material in the outer circulation travelling via the fluidized bed superheater 2 is set to its maximum—lowering of power plant load W typically results in the temperature T of steam entering into the steam turbine 3 getting lower. Henceforth, the load W of the power plant at which these measures have been exhausted is referred to as a threshold load W.sub.TH of the power plant, as illustrated in
(99) Furthermore, with a low load W of the power plant, i.e. with little fuel being burned in the furnace 10, the outer circulation of the fluidized bed material may cease or nearly cease. As a result, the arrival of thermal energy with the fluidized bed material to the fluidized bed superheater 2 may cease or nearly cease.
(100) Such a low load W of the power plant may be, for example, 55-60%, or 50-55%, or 45-50%, or 40-45%, or 35-40%, or 30-35%, or 25-30%, or 20-25% of its full rated load W.sub.F. Such a low load may be below the threshold load W.sub.TH.
(101) Consequently, as the thermal energy available to be transferred in the fluidized bed superheater 2 into the steam to be supplied to the steam turbine 3 is reduced, particularly below the threshold load W.sub.TH of the power plant, the temperature T of said steam may be reduced as a result. This may have adverse and undesirable consequences such as the reduction of efficiency with which electricity is produced with the steam turbine 3. As another example of such adverse and undesirable consequences, said steam with a reduced temperature T may condense prematurely while travelling through the steam turbine 3, causing water droplets being formed which may hit and thereby damage the blades of the steam turbine 3.
(102) The disclosed solution is intended to alleviate such adverse and undesirable consequences of reduced power plant load W by disclosing a way to introduce additional thermal energy to the fluidized bed material outside the furnace 10.
(103) With the disclosed solution, it is possible to ensure that the fluidized bed material in contact and in the vicinity of the superheater 2 has sufficient amount of thermal energy to be transferred into the steam supplied to the steam turbine 3. Thus, with the disclosed solution, the reduced production of thermal energy in the furnace 10 and therefore the reduced transfer of thermal energy to the fluidized bed material in the furnace 10 can be compensated by additionally heating the fluidized bed material outside the furnace 10.
(104) Therefore, with the disclosed solution, the temperature T of the steam can be maintained sufficiently high, for example at its maximum temperature T.sub.F or within a certain number of temperature degrees below the maximum temperature T.sub.F, even with a reduced power plant load W, which reduced power plant load W may be below the threshold load W.sub.TH.
(105) According to the disclosed solution, such additional heating of the fluidized bed material may be done by supplying combustible gas into the fluidized bed material outside the furnace 10, whereby the combustion of the combustible gas releases additional thermal energy into the fluidized bed material. As an alternative or supplement similarly adhering, mutatis mutandis, to the general principles and implementation outlines of the disclosed solution, such additional heating of the fluidized bed material may be done by supplying combustible gas to a burner or burners outside the furnace 10, whereby the burning of the combustible gas releases additional thermal energy into the fluidized bed material.
(106)
(107) Determining steam properties may be performed by installing a flowmeter and/or a pressure sensor and/or a temperature sensor in a steam conveyance line, and relaying the signal(s) from this/these instrument(s) to an apparatus such as a dedicated steam flow computer and/or a control unit 23 for processing and/or storage. It is to be appreciated that determining steam properties is well known in the industry and appropriate equipment for this purpose commercially available. Steam properties, once determined for example through measurement, may be used as control input data by the control unit 23.
(108) Still referring to
(109) Determining of the properties of steam, including its temperature, as it enters into the steam turbine 3 may be indirect. This means that steam properties may be measured further upstream or downstream, for example in the steam conveyance pathway which originates at a heat exchanger 15 and terminates at the steam turbine 3, and that the measurement results are converted into values for the properties of the steam to be determined, for example as it enters into the steam turbine 3, by using known conversion factors. Such known conversion factors may be obtained through, for example, comparative measurements at loci of interest, or they may be derived from calculations based on the physical properties of the system. The notion of determining steam properties, as it used in this text, includes also indirect determining as just described.
(110) In a power plant, the pressure of the steam may be kept constant, at least when the power plant produces electricity, in which case the key properties of the steam entering the steam turbine 3 may in practical terms be captured by the temperature T of the steam entering the steam turbine 3.
(111) The steam turbine 3 may be adapted to drive, via a driveline 70, an electric generator 9 which may supply electricity to an electricity-consuming process via a line 44. The electricity-consuming process may be a specific and/or a localized process such as in a manufacturing facility, or the electricity-consuming process may be aggregate electricity consumption in an electrical grid such as a district, a regional or a national electrical grid.
(112) Still referring to
(113) As is well known, apparatuses upstream from the fluidized bed superheater 2, such as a heat exchanger 25 and/or a heat exchanger 11 and/or a heat exchanger 15 or a plurality of such heat exchangers may be employed to vaporize and/or superheat the water circulating in the system such that the water is already steam or steam in a superheated state when it enters the fluidized bed superheater 2.
(114) According to the example illustrated in
(115) The fluidized bed superheater 2 may be a single heat exchanger device. Alternatively, the fluidized bed superheater 2 may be an aggregate of a plurality of individual heat exchanger devices. The same applies to the heat exchangers 25, 11, 15.
(116) Still referring to
(117) In the solids separator 60, the fluidized bed material may be separated from combustion and other possible gases. Thereby, the fluidized bed material may travel from the solids separator 60 via the dip leg 100 into the loop seal heat exchanger chamber 1. Correspondingly, the gases and a fine residue of the fluidized bed material such as fly ash may travel via a duct 71 to elsewhere in the process (not depicted). The solids separator 60 may be, for example, a cyclone.
(118) Before being expelled from the duct 71, thermal energy may be captured from the combustion and other gases with heat exchangers 11, 15.
(119) Still referring to
(120) Such functionality of the loop seal heat exchanger chamber 1 may be brought about by arranging the travel of the fluidized bed material via different structurally defined areas in the loop seal heat exchanger chamber 1 as illustrated according to a typical setup in
(121) As illustrated in
(122) Referring to
(123) It is to be appreciated that such partitioning of the loop seal heat exchanger chamber 1 is known in the industry and such knowledge readily applies to the loop seal heat exchanger chamber 1.
(124) From the loop seal heat exchanger chamber 1, the fluidized bed material may be conveyed for re-use to the furnace 10 via the loop seal outlet 61.
(125) Referring to
(126) The volume of fuel being burned in the furnace 10 for the purposes of producing and heating steam and the load W of the power plant have a correlation which is characteristic for each power plant and known by the operators and/or programmed into the control apparatuses of the power plant. Thus, the load W of the power plant may be controlled by adjusting the fuel being burned for the purposes of producing and heating steam, and the amount of fuel being burned and/or fed can usually be taken as a reasonably proxy for the load W of the power plant.
(127) The power plant may be run with different loads W, as illustrated in
(128)
(129) As illustrated in
(130) The maximum temperature T.sub.F of the steam entering the steam turbine may be arranged to be less than would in principle be obtainable with the maximum amount of fuel being burned in the furnace 10. This arrangement may be brought about, for example, by controllably attemperating the steam and/or by adjusting the proportion of the fluidized bed material in the outer circulation travelling via the fluidized bed superheater 2, as explained earlier.
(131) With such an arrangement, the temperature T of the steam entering the steam turbine 3 may be kept at the maximum temperature T.sub.F across the load range between the threshold load W.sub.TH and the full load T.sub.F of the power plant, as illustrated in
(132) Still referring to
(133) Consequently, as the load W of the power plant decreases below the threshold load W.sub.TH, the efficiency with which electricity is produced in the power plant is undesirably reduced, unless the disclosed solution is employed.
(134) With respect to the fluidized bed superheater 2 in particular, the amount of thermal energy transferrable to the steam, thereafter to be supplied to the steam turbine 3, may be further influenced by adjusting the fluidization rate or fluidization rates in the loop seal heat exchanger chamber 1, such as increasing the rate of fluidized bed material circulation for increased transfer of thermal energy from the fluidized bed material to the steam in the fluidized bed superheater 2. Such influence may be brought about by, for example, adjusting the gas injection rate through plenums 106a-f to the corresponding nozzles 110. The supply of fluidization gas to the furnace 10 via the line 50 may be used in a similar manner towards the same end.
(135) Such adjusting of fluidization rate or fluidization rates may not, however, be capable of maintaining the amount of thermal energy transfer from the fluidized bed material to the steam in the fluidized bed superheater 2 when the load W of the power plant further decreases.
(136) In addition, low power plant loads W may increase the emissions of the power plant, which emissions may have a regulatory ceiling which may not be exceeded. In other words, there may be an emissions-imposed floor for the power plant load W beyond which the load W may not be reduced. Such an emissions ceiling may be reached because the supply of fluidization gas particularly to the furnace 10 may not be reduced, due to design and operational constraints, in full correspondence with the reduction in supply of fuel to the furnace 10.
(137) Still referring to
(138) At the minimum viable load W.sub.MV, there may be very little outer circulation of the fluidized bed material, or the outer circulation of the fluidized bed material may have ceased.
(139) According to the solution, and referring to
(140) Thus, with the disclosed solution, the temperature T of the steam supplied to the steam turbine 3 may be maintained sufficiently high, preferably at the maximum temperature T.sub.F, even when the power plant is run with a load W less than its threshold load W.sub.TH. Consequently, the efficiency of electricity production may be increased with the disclosed solution under the circumstances in which the power plant is run with a load W less than its full rated load W.sub.F, including below the threshold load W.sub.TH.
(141) According to an example, as illustrated in
(142) In such a case, and in general, the combustion of the combustible gas when in contact with the fluidized bed material requires that the fluidized bed material is hot enough to ignite the combustible gas. The minimum temperature for this ignition depends on the gas being used. Typically, such minimum temperature required of the fluidized bed material to ignite the combustible gas may be in the range of 700-750° C., or 750-800° C., or 800-850° C. The same principle applies, mutatis mutandis, to other examples described below.
(143) In such a case, and in general, the combustion of the combustible gas when in contact with the fluidized bed material requires that there is oxygen available for the combustion at or in the immediate vicinity of the locus of injection. This oxygen may be provided with the fluidization gas, such as in the example illustrated in
(144) Still referring to the example illustrated in
(145) Such selectable injection of combustible gas into the loop seal heat exchanger chamber 1 may be done at least in two ways.
(146) Firstly, as illustrated in
(147) Secondly, as illustrated in
(148) In the above-mentioned two examples, and as illustrated in
(149) According to another example, as illustrated in
(150) Thereby, according to this example, the fluidized bed material may be additionally heated in the combustion chamber 16, whereafter the additional thermal energy may be transferred from the fluidized bed material to the steam in the fluidized bed superheater 2 in the loop seal heat exchanger chamber 1.
(151) According to yet another example, as illustrated in
(152) According to another example, as illustrated in
(153) According to another example still, as illustrated in
(154) According to this example, the heat exchanger chamber 320 may be connected to the loop seal chamber 300 with a dip leg 307 through which the fluidized bed material may travel from the loop seal chamber 300 to the heat exchanger chamber 320. Such travel may be controlled by a valve 310 or a similar arrangement such that the issuance of fluidized bed material from the loop seal chamber 300 via a feeding upleg 303 to the dip leg 307 may be controlled in volume and/or selectably obstructed altogether.
(155) According to this example, the heat exchanger chamber 320 may be partitioned into an entrance chamber 308 to which the fluidized bed material arrives from the dip leg 307, and one or more superheater chambers 304a,b housing the fluidized bed superheater(s) 2. According to this example, the additional heating of the fluidized bed material may be carried out by injecting combustible gas with nozzles 111 installed in the entrance chamber 308 and/or one or more of the superheater chamber(s) 304a,b. Consequently, the thermal energy transferred from the fluidized bed material to the steam in the fluidized bed superheater(s) 2 in the superheater chamber(s) 304a,b may be increased.
(156) According to this example, the fluidized bed material may be conveyed to the furnace 10 for re-use from the loop seal chamber 300 via a bypass leg 305 followed by a loop seal outlet 361, and from the heat exchanger chamber 300 via a heat exchanger chamber outlet 362. The fluidized flow of fluidized bed material, depicted in
(157) As an additional possibility, the combustible gas to be selectably injected to additionally heat the fluidized bed material outside the furnace 10 may be produced with a gasifier 4.
(158) According to the example illustrated in
(159) The gasifier 4 may be of a known type, such as of the fluidizing bed type. For gasification, air or other suitable gas or gas mixture may be supplied to the gasifier 4 via a line 38 or multiple such lines. Gasification residues may be expelled from the gasifier via a line 36 or multiple such lines.
(160) If the combustible gas is product gas produced with the gasifier 4, the product gas conveyance pathway comprising the lines 40, 41, 42 may further comprise a cooler 5 for cooling the product gas and/or a filter 7 for filtering out undesirable substances from the product gas before the product gas is supplied as the combustible gas into the loop seal heat exchanger chamber 1. The varieties and using of coolers and filters are well known in the industry, and such knowledge readily applies to the cooler 5 and the filter 7.
(161) If the cooler 5 is so used, as illustrated in
(162) If the combustible gas is product gas generated with the gasifier 4, product gas may be additionally conveyed via a line 47 to the furnace 10 to be used as fuel, for example as supplementary fuel, and/or as main fuel and/or as the only fuel for the boiler 10.
(163) The preceding description about generating and using product gas as the combustible gas selectably injected according to the invention applies, mutatis mutandis, to different examples according to which combustible gas is selectably injected to additionally heat the fluidized bed material outside the furnace 10. Thus, product gas may be selectably injected as the combustible gas, for example, into the loop seal heat exchanger chamber 1 illustrated in
(164) The selectable injection of combustible gas to additionally heat the fluidized bed material outside the furnace 10 may be effected by a control unit 23.
(165) The control unit 23 may bring about such selectable injection of combustible gas by using, for example, steam quality measurements as input data. Said input data may comprise, for example, the temperature T of the steam entering the steam turbine 3, for example as measured at the terminus of the line 31 at the steam turbine 3.
(166) As another example, the control unit 23 may bring about such selectable injection of combustible gas by using the load W of the power plant as input data. As explained above, the load W of the power plant may be inferred from amount of electricity generated by the generator 9 per unit of time, and/or from the heat consumption of the power plant and/or from the amount of fuel burned and/or fed into the furnace 10 in a unit of time.
(167) Towards this end, and referring to
(168) The trigger load W.sub.TR may be set, for example, to coincide with the threshold load W.sub.TH of the power plant. As another example, the trigger load W.sub.TR may be set above the threshold load W.sub.TH, as illustrated in
(169) According to the latter example, the trigger load W.sub.TR may be set, for example, such that measures for preventing the temperature T of the steam entering the steam turbine 3 from dropping with power plant loads W above the threshold load W.sub.TH, such as attemperation of steam with water spraying, have not quite been exhausted when the injection of combustible gas is commenced.
(170) For example, the injection of combustible gas may be commenced when 1% or 5% of 10% or 15% of the maximum attemperation water spraying volume is being used. In other words, the trigger load W.sub.TR for the power plant may be set to be such a load W at which 1% or 5% of 10% or 15% of the maximum water spraying volume is being used to keep the steam entering the steam turbine 3 at its maximum temperature T.sub.F. By such a setting, attemperation measures may be used during injecting combustible gas to additionally heat fluidized bed material outside the furnace 10 so as to control, such as fine-tune, the temperature T of the steam entering the steam turbine 3. Such control may be, for example, keeping the temperature T of the steam entering the steam turbine 3 at or near its maximum temperature T.sub.F during the injection of the combustible gas.
(171) By way of another example, the trigger load W.sub.TR may be set to a specific level of load W such as a percentage of the full power plant load W.sub.F, for example 60% or 55% or 50% or 45% or 40% or 35% or 30% or 25% of the full power plant load W.sub.F. Such a specific level of load W for the trigger load W.sub.TR may be such a load W below which the temperature T of the steam entering the steam turbine would drop from its maximum temperature T.sub.F unless the fluidized bed material is additionally heated outside the furnace 10.
(172) The injection of combustible gas may be discontinued once the load W of the power plant is raised above the trigger load W.sub.TR, or another set de-triggering load W (not specifically illustrated). Additionally, the injection of combustible gas may be discontinued once the load W of the power plant is lowered below its minimum rated viable load W.sub.MV.
(173) Alternatively, the injection of the combustible gas may be commenced once it is observed, for example by the control unit 23 that the temperature T of the steam entering the steam turbine 3 has dropped by a certain amount, for example by certain number of temperature degrees such as by 1° C., or 5° C., or 10° C., or 15° C., or 20° C. below the maximum temperature T.sub.F. In other words, there may be an alert temperature T.sub.A which may be used as a trigger for commencing the injection of combustible gas in correspondence with what is explained above.
(174) Alternatively, or in addition, the temperature of the fluidized bed material may similarly serve as a control signal, for example for the control unit 23. In such a case, the temperature of the fluidized bed material may be measured at or substantially near the place where the combustible gas is to be selectably injected, such as in the feeding upleg 102 and/or the superheater chamber 104 of the loop seal heat exchanger chamber 1 and/or in the combustion chamber 16 and/or the heat exchanger chamber 200 adjacent to the boiler 10 and/or the superheater chamber(s) 304a,b of the heat exchanger chamber 320 and/or the entrance chamber 308 of the heat exchanger chamber 320. The temperature of the fluidized bed material thusly measured may then be used as a trigger for control actions by, for example, the control unit 23. Such control actions may comprise, for example, discontinuing the selectable feeding of the combustible gas when the temperature of the fluidized bed material in the locus of injection is too low for adequate combustion of the combustible gas, which may imply reaching the minimum rated viable load W.sub.MV of the power plant, as illustrated in
(175) With respect to the examples provided above, and generally with respect to the disclosed solution, the gas nozzles 111 may advantageously be provided with a gas flow over the entire running load W range of the power plant such as over the load range for viable operating W.sub.V or over the combined load range of viable operating W.sub.V plus unviable operating W.sub.U. By doing so the gas nozzles may be prevented from becoming clogged by the fluidized bed material. For example, the gas nozzles 111 may be provided with a flow of combustible gas when the power plant is run with a load below the trigger load W.sub.TR, and be provided with a flow of non-combustible gas such as air when the power plant is run with a load at or above the trigger load W.sub.TR (the provision of non-combustible gas not specifically depicted).
(176) As an additional possibility (not specifically depicted), the gas injected with the gas nozzles 111 during additional heating of the fluidized bed material may be a mixture of combustible gas and oxidizing gas such as oxygen-containing air. Such an arrangement may have a benefit of reducing or removing the need for the pre-existence of oxidizing gas in the locus of injection as the oxidizing gas required for the combustion of the combustible gas may be provided in conjunction with the combustible gas, at least to a degree.
(177) Referring back to
(178) As illustrated in
(179) In addition, or alternatively, the back conveyance pathway may comprise a pump or pumps 20 for effecting the circulation of the circulating substance such as water between the boiler 12 and the steam turbine 3.
(180) Advantageously, and referring to
(181) The disclosed solution is not limited to the examples and embodiments presented above. Furthermore, these examples and embodiments should not be considered as limiting but they can be used in various combinations to provide desired results. More specifically, the disclosed solution is defined by the appended claims.