TUBE, METHOD OF MANUFACTURING TUBE, AND RELATED DEVICES
20220088677 · 2022-03-24
Assignee
Inventors
Cpc classification
B33Y10/00
PERFORMING OPERATIONS; TRANSPORTING
B29C64/386
PERFORMING OPERATIONS; TRANSPORTING
B33Y50/00
PERFORMING OPERATIONS; TRANSPORTING
B22F10/18
PERFORMING OPERATIONS; TRANSPORTING
B22F10/12
PERFORMING OPERATIONS; TRANSPORTING
B22F10/85
PERFORMING OPERATIONS; TRANSPORTING
B22F10/28
PERFORMING OPERATIONS; TRANSPORTING
B29C64/10
PERFORMING OPERATIONS; TRANSPORTING
F16L43/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B22F10/25
PERFORMING OPERATIONS; TRANSPORTING
B33Y80/00
PERFORMING OPERATIONS; TRANSPORTING
Y02P10/25
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B22F5/10
PERFORMING OPERATIONS; TRANSPORTING
B22F10/85
PERFORMING OPERATIONS; TRANSPORTING
B33Y10/00
PERFORMING OPERATIONS; TRANSPORTING
B33Y80/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A tube is disclosed comprising an inlet portion, an outlet portion, and a curved tube portion between the inlet and outlet portions. A vertical cross-section of the curved tube portion comprises two substantially straight inner delimiting surfaces meeting each other at an angle <100°. The present disclosure further relates to a method of manufacturing a tube, a computer program, and a computer-readable medium.
Claims
1. A method of manufacturing a tube, wherein the method comprises the steps of: successively depositing first layers of a material such that the deposited first layers together form a first tube half of a first tube portion of the tube, and successively depositing second layers of a material such that the deposited second layers together form a second tube half of the first tube portion, and wherein the second layers are deposited such that the second tube half obtains two substantially straight inner delimiting surfaces meeting each other at an angle <100°.
2. The method according to claim 1, wherein the steps of successively depositing first and second layers of the material comprises the step of: depositing the first and second layers of the material in a deposition direction, and wherein the step of successively depositing second layers of the material comprises the step of: depositing the second layers of the material such that the bisection of the angle between the two substantially straight inner delimiting surfaces is substantially parallel to the deposition direction.
3. The method according to claim 2, wherein the step of depositing the first and second layers of the material in the deposition direction comprises the step of: the first and second layers of the material in a deposition direction substantially coinciding with a local gravity vector.
4. The method according to claim 1, wherein the step of successively depositing first layers of the material comprises the step of: successively depositing the first layers of the material such that the first tube half obtains a substantially arc-shaped inner delimiting surface.
5. The method according to claim 1, wherein the steps of successively depositing first and second layers of the material comprises the step of: depositing the first and second layers of the material such that the first tube portion forms a curved tube portion.
6. The method according to claim 1, further comprising the step of: successively depositing third layers of a material such that the deposited third layers form an inlet portion and an outlet portion each attached to the first tube portion.
7. The method according to claim 6, wherein the step of successively depositing third layers of the material comprises the step of: successively depositing third layers of the material such that each of the inlet and outlet portion obtains an elliptic, oval, or substantially circular inner delimiting surface.
8. The method according to claim 7, wherein the steps of successively depositing first, second, and third layers of the material comprises the step of: successively depositing first, second, and third layers of the material such that the tube obtains a substantially constant effective cross-sectional area in a flow path from the inlet portion to the outlet portion.
9. The method according to claim 1, wherein each deposited layer of the material comprises a metallic material.
10. A computer program comprising instructions which, when the program is executed by a computer of an additive manufacturing machine, cause the additive manufacturing machine to carry out the method according to claim 1.
11. A computer-readable medium comprising instructions which, when executed by a computer of an additive manufacturing machine, cause the additive manufacturing machine to carry out the method according to claim 1.
12. A tube for conducting a fluid, wherein the tube comprises: an inlet portion, an outlet portion, and a curved tube portion between the inlet and outlet portions, wherein a vertical cross-section of the curved tube portion comprises two substantially straight inner delimiting surfaces meeting each other at an angle <100°.
13. The tube according to claim 12, wherein the bisection of the angle between the two substantially straight inner delimiting surfaces is substantially parallel to a plane wherein the plane is parallel with the centre axis of the inlet and outlet portions.
14. The tube according to claim 12, wherein the vertical cross-section of the curved tube portion comprises a substantially arc-shaped inner delimiting surface opposite to the two substantially straight inner delimiting surfaces.
15. The tube according to claim 12, wherein the tube is formed by a metallic material.
16. The method according to claim 6, wherein the steps of successively depositing first, second, and third layers of the material comprises the step of: successively depositing first, second, and third layers of the material such that the tube obtains a substantially constant effective cross-sectional area in a flow path from the inlet portion to the outlet portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0087] Various aspects of the disclosure, including its particular features and advantages, will be readily understood from the example embodiments discussed in the following detailed description and the accompanying drawings, in which:
[0088]
[0089]
[0090]
[0091]
[0092]
[0093]
DETAILED DESCRIPTION
[0094] Aspects of the present disclosure will now be described more fully. Like numbers refer to like elements throughout. Well-known functions or constructions will not necessarily be described in detail for brevity and/or clarity.
[0095]
[0096]
[0097] According to the illustrated embodiments, the angle a1 between the two substantially straight inner delimiting surfaces 13, 13′ is approximately 81 degrees. According to further embodiments, the angle a1 between the two substantially straight inner delimiting surfaces 13, 13′ may be within the range of from 20-100 degrees, According to one embodiment, the range if from 20 to 95 degrees, such as 25 to 95 degrees, such as 30 to 80 degrees, such as 50 to 92 degrees. According to one embodiment, the angle is less than 90 degrees.
[0098] Thereby, it can be ensured that the tube 1 can be manufactured with a low degree of overhang.
[0099] Moreover, according to the illustrated embodiments, the vertical cross-section cr7 of the curved tube portion 7 comprises a substantially arc-shaped inner delimiting surface 15 opposite to the two substantially straight inner delimiting surfaces 13, 13′. Furthermore, as seen in
[0100]
[0101] According to the illustrated embodiments, the angle a2 between the centre axis C1 of the inlet portion 17 and the centre axis C2 of the outlet portion 19 is approximately 0 degrees. Thus, according to the illustrated embodiments, the centre axis C1 of the inlet portion 17 is substantially parallel to the centre axis C2 of the outlet portion 19. As a result thereof, according to the illustrated embodiments, when the tube 1 is used for conducting a fluid, the flow direction at the inlet portion 17 is approximately opposite to the flow direction at the outlet portion 19. With other words, in such embodiments, the angle between the flow direction at the inlet portion 17 and the flow direction at the outlet portion 19 is approximately 180 degrees. According to further embodiments, the angle a2 between the centre axis C1 of the inlet portion 17 and the centre axis C2 of the outlet portion 19 may be within the range of from 0-120 degrees, such as 0-90 degrees, and such as 0-20 degrees. According to further embodiments, the centre axis (C1) of the inlet portion and the centre axis (C2) of the outlet portion are parallel or the centre axis (C1) of the inlet portion and the centre axis (C2) of the outlet portion can have any direction in space.
[0102] In
[0103] According to the illustrated embodiments, the tube 1 is configured to be manufactured in the upright position illustrated in
[0104] As indicated in
[0105] A traditional design of U bend round tube has been difficult to be manufactured by Additive Manufacturing (AM). Due to the natural shape of a U bend round tube, it is very difficult to avoid large overhangs regardless of any orientation. Overhang structures with angels greater than 45 degrees along the gravity direction gv normally result in deformation or poor surface, mainly due to gravity force during solidification. The common methods to overcome the overhang issue are increasing cooling speed, slowing down printing speed, or adding support structures. However, such approaches are difficult to control and normally result in poor quality or low productivity. Especially with adding support structures inside U bend round tubes, it will be extremely difficult to remove the support from inside of the U bend and difficult to treat the surface after potential removal. While leaving the support without removal will result in changing the effective profile of the path along the U bend tube, which will cause unwanted pressure changes in certain applications where fluid go through. However, due to the features of the tube 1, the tube 1 can be manufactured using additive manufacturing without using support structures and without increasing cooling speed or slowing down the manufacturing speed.
[0106] According to the illustrated embodiments, the tube 1 comprises a substantially constant effective cross-sectional area A in a flow path 21 through the tube 1 from the inlet portion 17 to the outlet portion 19. In this manner, the inner surfaces of the tube 1 will have a low impact on a flow of fluid flowing through the tube 1, while the tube 1 has conditions and characteristics suitable for being manufactured in a quick and cost-efficient manner.
[0107] According to some embodiments of the present disclosure, the tube 1 is formed by a metallic material. Thereby, a tube 1 is provided which can be for various purposes, including conduction of high temperature fluids, such as combustion gases, hot exhaust gases, and the like. According to further embodiments, the tube 1 may be manufactured from another type of material, such as a polymeric material or a ceramic material.
[0108]
[0112] As indicated in
[0116] Furthermore, as indicated in
[0118] Furthermore, as indicated in
[0120] Furthermore, as indicated in
[0122] Furthermore, as indicated in
[0124] Furthermore, as indicated in
[0126] Furthermore, as indicated in
[0128] Furthermore, as indicated in
[0130] Furthermore, as indicated in
[0132] According to the method 100 as described herein, each deposited layer 3, 3′, 3″ of the material may comprise a metallic material.
[0133]
[0134] Some embodiments of the present disclosure relate to a computer program comprising instructions which, when the program is executed by a computer 40 of an additive manufacturing machine 50, cause the additive manufacturing machine 50 to carry out the method 100 according to some embodiments described herein. The computer program may thus, when the program is executed by a computer 40 of an additive manufacturing machine 50, cause the additive manufacturing machine 50 to manufacture a tube 1 according to the embodiments illustrated in
[0135]
[0136] One skilled in the art will appreciate that the method 100 of manufacturing a tube 1 may be implemented by programmed instructions. These programmed instructions are typically constituted by a computer program, which, when it is executed in control arrangement 35, ensures that the control arrangement 35 carries out the desired control, such as the method steps 110, 112, 120, 122, 124, 126, 128, 129, 130, 132, 134, and 136 described herein. The computer program is usually part of a computer program product 200 which comprises a suitable digital storage medium on which the computer program is stored.
[0137] The control arrangement 35 may comprise a calculation unit which may take the form of substantially any suitable type of processor circuit or microcomputer, e.g. a circuit for digital signal processing (digital signal processor, DSP), a Central Processing Unit (CPU), a processing unit, a processing circuit, a processor, an Application Specific Integrated Circuit (ASIC), a microprocessor, or other processing logic that may interpret and execute instructions. The herein utilised expression “calculation unit” may represent a processing circuitry comprising a plurality of processing circuits, such as, e.g., any, some or all of the ones mentioned above.
[0138] The control arrangement 35 may further comprise a memory unit, wherein the calculation unit may be connected to the memory unit, which may provide the calculation unit with, for example, stored program code and/or stored data which the calculation unit may need to enable it to do calculations. The calculation unit may also be adapted to store partial or final results of calculations in the memory unit. The memory unit may comprise a physical device utilised to store data or programs, i.e., sequences of instructions, on a temporary or permanent basis. According to some embodiments, the memory unit may comprise integrated circuits comprising silicon-based transistors. The memory unit may comprise e.g. a memory card, a flash memory, a USB memory, a hard disc, or another similar volatile or non-volatile storage unit for storing data such as e.g. ROM (Read-Only Memory), PROM (Programmable Read-Only Memory), EPROM (Erasable PROM), EEPROM (Electrically Erasable PROM), etc. in different embodiments.
[0139] The control arrangement 35 is connected to components of the additive manufacturing machine 50 for receiving and/or sending input and output signals. These input and output signals may comprise waveforms, pulses, or other attributes which the input signal receiving devices can detect as information and which can be converted to signals processable by the control arrangement 35. These signals may then be supplied to the calculation unit. One or more output signal sending devices may be arranged to convert calculation results from the calculation unit to output signals for conveying to other parts of the additive manufacturing machine 50 and/or the component or components for which the signals are intended. Each of the connections to the respective components of the additive manufacturing machine 50 for receiving and sending input and output signals may take the form of one or more from among a cable, a data bus, e.g. a CAN (controller area network) bus, a MOST (media orientated systems transport) bus or some other bus configuration, or a wireless connection.
[0140] In the embodiments illustrated, the additive manufacturing machine 50 comprises a control arrangement 35 but might alternatively be implemented wholly or partly in two or more control arrangements or control units.
[0141] The computer program product 200 may be provided for instance in the form of a data carrier carrying computer program code for performing at least some of the method steps 110, 112, 120, 122, 124, 126, 128, 129, 130, 132, 134, and 136 according to some embodiments when being loaded into one or more calculation units of the control arrangement 35. The data carrier may be, e.g. a CD ROM disc, as is illustrated in
[0142] It is to be understood that the foregoing is illustrative of various example embodiments and that the disclosure is defined only by the appended claims. A person skilled in the art will realize that the example embodiments may be modified, and that different features of the example embodiments may be combined to create embodiments other than those described herein, without departing from the scope of the present disclosure, as defined by the appended claims.
[0143] As used herein, the term “comprising” or “comprises” is open-ended, and includes one or more stated features, elements, steps, components, or functions but does not preclude the presence or addition of one or more other features, elements, steps, components, functions, or groups thereof.
[0144] As understood from the above, according to the method 100, first, second and third layers 3, 3′, 3″ of material are successively deposited onto each other and are joined to each other so as to form a coherent structure. Moreover, according to the method 100, the first, second and third layers 3, 3′, 3″ of material are successively formed and joined to each other so as to form a coherent structure. Therefore, throughout this disclosure, the wording “depositing” may be replaced by the wording “forming”.
[0145] The terms “layers” as used herein is intended to mean that one or more layers are printed.
[0146] The wording “substantially parallel to”, as used herein, may encompass that the angle between the objects referred to is less than 7 degrees.
[0147] The wording “substantially coinciding with”, as used herein, may encompass that the angle between the objects referred to is less than 7 degrees.
[0148] The wording “substantially perpendicular to”, as used herein, may encompass that the angle between the objects referred to is within the range of 83-97 degrees.
[0149] The wording “substantially straight”, as used herein, may encompass that the object referred to deviates less than 10% from the shape of a flat plane and herein is intended to include slightly curved surfaces, such as a pointed vault or an arch.
[0150] The wording “substantially arc-shaped”, as used herein, may encompass that the object referred to deviates less than 10% from the shape of an arc-shaped structure.
[0151] The wording “substantially circular”, as used herein, may encompass that the object referred to deviates less than 10% from the shape of a circle.
[0152] The wording “substantially constant”, as used herein, may encompass that the aspect referred to varies less than 10%.
[0153] The tube 1, as referred to herein, may be manufactured using an additive manufacturing processes within the category vat photopolymerization, stereolithography, material jetting, binder jetting, powder bed fusion, material extrusion, directed energy deposition, selective laser melting/sintering, or sheet lamination. Likewise, the method 100, as referred to herein, may be a manufacturing method within the category vat photopolymerization, stereolithography, material jetting, binder jetting, powder bed fusion, material extrusion, directed energy deposition, selective laser melting/sintering, or sheet lamination.