PRESSURE CONTROL VALVE AND DEVICE COMPRISING SUCH A PRESSURE CONTROL VALVE , FOR CONTROLLING OR REGULATING THE PRESSURE OF A COMPRESSED FLUID IN A PILOT PRESSURE CHAMBER
20220083082 ยท 2022-03-17
Inventors
Cpc classification
F16F9/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/464
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K17/168
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K17/048
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/0693
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/0655
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/0606
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16F9/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K1/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K17/168
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A pressure control valve for controlling or regulating a pressure of a compressed fluid in a pilot pressure chamber includes a valve housing with at least one inlet which is fluidically connectable to the pilot pressure chamber, at least one outlet, a tappet mounted in the valve housing to be moved along a longitudinal axis by means of an actuation device that can be energized, and a first seal element which is mounted in the valve housing to move along the longitudinal axis and which is preloaded into a closed position by means of a first spring. The first seal element rests against a first valve seat in the closed position. The first seal element has a passage through which the compressed fluid can flow. A second seal element is secured to the tappet and can be moved by the energization of the actuation device.
Claims
1. A pressure control valve (30) for controlling or regulating a pressure of a compressed fluid in a pilot pressure chamber (12), comprising a valve housing (50) with at least one inlet (41), which can be fluidically connected to the pilot pressure chamber (12), and at least one outlet (43), a tappet (52), which is mounted in the valve housing (50) so as to be movable along a longitudinal axis (L) by means of an actuation device (53) that can be energized, a first seal element (54) which is movably mounted along the longitudinal axis (L) in the valve housing (50) and is preloaded by means of a first spring (56) into a closed position, in which the first seal element (54) rests against a first valve seat (58), the first seal element (54) having a passage (60) through which the compressed fluid can flow, a second seal element (64), which is secured to the tappet (52) and, by energizing the actuation device (53), can be moved by means of the tappet (52) along the longitudinal axis (L) between a first position, in which the second seal element (64) rests against the first seal element (54) and closes the passage (60), and a second position, in which the second seal element (64) rests against a second valve seat (66), the second valve seat (66) being arranged axially offset to the first valve seat with respect to the longitudinal axis (L), and a second spring (68), which preloads the second seal element (64) into the first position.
2. The pressure control valve (30) according to claim 1, characterized in that the passage (60) is formed by an annular gap (62) between the first seal element (54) and the tappet (52).
3. The pressure control valve (30) according to claim 1, characterized in that the second valve seat (66) is formed by a tube (67) connected to the valve housing (50).
4. The pressure control valve (30) according to claim 3, characterized in that the tube (67) is connected to the valve housing (50) to be moved along the longitudinal axis (L).
5. The pressure control valve (30) according to claim 1, characterized in that the cross-sectional area (A4) of the passage (60) or the annular gap (62) is larger than the cross-sectional area of a throttle gap (74) emanating from the second seal element (64).
6. The pressure control valve (30) according to claim 5, characterized in that the cross-sectional area (A4) of the annular gap (62) is larger than the cross-sectional area (A1, A2, A3) of the first throttle gap (74.sub.1) formed between the second seal element (64) and the second valve seat (66), or the second throttle gap (74.sub.2) formed between the second seal element (64) and the valve housing (50), or the third throttle gap (74.sub.3) formed between the second seal element (64) and the first seal element (54).
7. The pressure control valve (30) according to claim 1, characterized in that the cross-sectional area (A4) of the passage (60) or the annular gap (62) is larger than the cross-sectional area of a throttle gap (74) emanating from the second seal element (64) or from the tappet (52).
8. The pressure control valve (30) according to claim 7, characterized in that the cross-sectional area (A4) of the annular gap (62) is larger than the cross-sectional area (A1, A2, A3) the first throttle gap (74.sub.1) formed between the tappet (52) and the second valve seat (66), or the second throttle gap (74.sub.2) formed between the second seal element (64) and the valve housing (50), or the third throttle gap (74.sub.3) formed between the second seal element (64) and the first seal element (54).
9. The pressure control valve (30) according to claim 1, characterized in that the second valve seat (66) is enclosed by the first valve seat (58).
10. The pressure control valve (30) according to claim 1, characterized in that the pressure control valve (30) is designed as a proportional valve (75).
11. The pressure control valve (30) according to claim 1, characterized in that the second seal element (64) is designed as a spring plate (72).
12. The pressure control valve (30) according to claim 1, characterized in that the second seal element (64) is connected to the tappet (52) by means of a clearance fit.
13. The pressure control valve (30) according to claim 11, characterized in that the spring plate (72) is press-fit on the tappet (52).
14. The pressure control valve (30) according to claim 11, characterized in that the spring plate (72) is secured to the tappet (52) by means of a driver element (71).
15. The pressure control valve (30) according to claim 8, characterized in that the driver element (71) is secured to the tappet (52) in such a way that the first throttle gap (741) is formed between the driver element (71) and the second valve seat (66).
16. The pressure control valve (30) according to claim 1, characterized in that the actuation device (53) comprises a magnet (44) through which the compressed fluid can flow.
17. A device for controlling and regulating pressure in a pilot pressure chamber (12), comprising a primary circuit (14) for a compressed fluid, a working machine (16) arranged in the primary circuit (14) for conveying the compressed fluid in the primary circuit (14) along a conveying direction, a hydraulic or pneumatic slider (24), a secondary circuit (20) for the compressed fluid, which starts from a branch (18) of the primary circuit (14), which branch is arranged downstream of the working machine (16) with respect to the conveying direction, and which flows back into the primary circuit (14) at a confluence (22), a pilot pressure chamber (12) arranged in the secondary circuit (20), and a pressure control valve (30) according to one of the preceding claims, arranged between the pilot pressure chamber (12) and the confluence (22) in the secondary circuit (20), wherein the slider (24) is arranged and designed so that the slider (24) can block or unblock the flow of the compressed fluid in the primary circuit (14) between the branch (18) and the confluence (22) depending on the pressure in the pilot pressure chamber (12).
18. The device according to claim 17, characterized in that the slider (24) is designed as a proportional slider (26).
19. The device according to claim 17, characterized in that the actuation device (53) of the pressure control valve (30) comprises a magnet (44), through which the compressed fluid can flow and the magnet (44) is fluidically connected to the pilot pressure chamber (12) or to an external compressed fluid circuit (46).
20. The device according to claim 17, characterized in that the working machine (16) is a pump (78), a compressor (80) or a vibration damper (82).
Description
[0054] Exemplary embodiments of the invention are explained in more detail below with reference to the accompanying drawings. In the drawings:
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063] In relation to the conveying direction indicated by the arrow P1, a branch 18 is arranged downstream of the working machine 16, from which a secondary circuit 20 emanates, through which the compressed fluid can likewise flow. The exact configuration of the secondary circuit 20 will be discussed in greater detail later.
[0064] Downstream of the branch 18, a confluence 22 is provided in the primary circuit 14, at which the secondary circuit 20 opens again into the primary circuit 14. In the example shown, the confluence 22 is realized by means of a low-pressure chamber 23.
[0065] Starting from the low-pressure chamber 23, the primary circuit 14 flows back into the working machine 16.
[0066] As can be seen from
[0067] The spring 25 interacts with the slider 24 in such a way that it is preloaded into the first position. A first control line 27, which is connected to the slider 24, extends between the working machine 12 and the branch 18. Furthermore, a second control line 29 extends from the pilot pressure chamber and, like the first control line 27, is also connected to the slider 24. The compressed fluid conveyed to the slider 24 via the first control line 27 acts in the opposite direction on the slider 24 compared to the compressed fluid conveyed via the second control line 29 to the slider 24. The compressed fluid conveyed to the slider 24 via the second control line 29 acts in the same direction as the spring 25.
[0068] Starting from the branch 18, a throttling main orifice 28 is provided downstream of the slider 24 in the secondary circuit 20. The secondary circuit 20 then opens into the already mentioned pilot pressure chamber 12. One goes from the pilot pressure chamber 12 Downstream from the pilot pressure chamber 12 a pressure control valve 30 is arranged, the function of which can be understood as a solenoid-controlled 3/2 valve and a purely hydraulically controlled 3/2 valve connected in parallel thereto. The exact structural design of the pressure control valve 30 will be discussed in greater detail later.
[0069] Downstream of the pressure control valve 30, a first line 32 runs directly to the low-pressure chamber 23, while a second line 34 splits into a first sub-line 36 and a second sub-line 38, with a check valve 40 arranged in the first sub-line 36 and a secondary orifice 42 in the second sub-line 38. The check valve 40 and the secondary orifice 42 are connected in parallel to one another. Downstream of the check valve 40 and the secondary orifice 42, the first sub-line 36 and the second sub-line 38 merge again. From there, the second line 34, like the first line 32, leads to the low-pressure chamber 23. As already mentioned, the secondary circuit 20 in the low-pressure chamber 23 opens again into the primary circuit 14.
[0070] As already mentioned, the proposed pressure control valve 30 can be understood in terms of its function as a solenoid-controlled 3/2 valve and a pressure-controlled 3/2 valve connected in parallel thereto, which in the example shown comprises an inlet 41 and two outlets 43. As will be apparent from the explanations below, the pressure control valve 30 can be operated as a 3/3 valve. However, it is also possible to design the pressure control valve 30 in such a way that its function can be interpreted as a solenoid-controlled 2/2 valve and a pressure-controlled 2/2 valve connected in parallel thereto. In this case, the pressure control valve 30 has one inlet 41 and only one outlet 43. Instead of the first line 32 and the second line 34, there is then only one common line (not shown).
[0071] The solenoid-controlled valve has a magnet 44 through which the compressed fluid, in this case the hydraulic fluid, can flow in the example shown. However, it is just as possible to design the magnet 44 in such a way that there is no flow through it. In the exemplary embodiment shown in
[0072] In
[0073] The pressure control valve 30.sub.1 comprises a valve housing 50, in which a tappet 52 is mounted so as to be movable along a longitudinal axis L by means of an actuation device that can be energized. In the following, valve housing 50 should be understood to mean all components which in any way form walls and cavities of the pressure valve. The valve housing 50 can have several such components.
[0074] Furthermore, the pressure control valve 30.sub.1 comprises a first seal element 54, which is also mounted in the valve housing 50 such that it can be moved along the longitudinal axis L. The first seal element 54 is preloaded by means of a first spring 56 against a first valve seat 58 (see
[0075] In addition, the proposed pressure control valve 30.sub.1 comprises a second seal element 64, which is secured to the tappet 52 and can be moved by means of the tappet 52 along the longitudinal axis L between a first position, in which the second seal element 64 rests against the first seal element 54 and closes the passage 60, and a second position, in which the second seal element 64 rests against a second valve seat 66. The second valve seat 66 is formed by a tube 67, which is connected to the valve housing 50, forming a frictional connection. As a result, the tube 67 can be moved along the longitudinal axis L when a sufficiently large force is applied to the tube 67. When the tube 67 is moved, the position of the second valve seat 66 also changes, whereby the opening points of the pressure control valve 30.sub.1 can be easily changed.
[0076] As can be seen from
[0077] The pressure control valve 30.sub.1 furthermore comprises a second spring 68 (see
[0078] The second seal element 64 is designed as a spring plate 72, which is fastened to the tappet 52 by means of a clearance fit. The clearance fit is designed in such a way that the spring plate 72 can be moved to a minimal extent both along the longitudinal axis L and perpendicular thereto. The fastening can take place by press-fitting the tappet 52 at the end. The spring plate 72 has a thickness of 0.1 to 0.5 mm.
[0079] In
[0080] In
[0081] In
[0082] The first throttle gap 74.sub.1, the second throttle gap 74.sub.2 and the third throttle gap 74.sub.3 extend from the second seal element 64. The first throttle gap 74.sub.1 has a first cross-sectional area A1 running substantially parallel to the longitudinal axis L and is formed between the second valve seat 66 and the second seal element 64. The second throttle gap 74.sub.2 has a second cross-sectional area A2, which runs substantially perpendicular to the longitudinal axis L and which is formed between the second seal element 64 and the valve housing 50. The third throttle gap 74.sub.3 has a third cross-sectional area A3 which runs substantially parallel to the longitudinal axis L and which is formed between the second seal element 64 and the first seal element 54.
[0083] A comparison of
[0084] For reasons of controllability, it has proven to be advantageous if the throttling is carried out with the first throttle gap 74.sub.1. The energization of the actuation device 53 must therefore be carried out in such a way that the second seal element 64 is moved as quickly as possible beyond the middle of the distance between the first seal element 54 resting on the first valve seat 58 and the second valve seat 66. This can be achieved by an initial peak current. As soon as the second seal element 64 is located to the left of the center between the first seal element 54 and the second valve seat 66 in relation to the illustration in
[0085] When flowing through, the compressed fluid is throttled, the throttling being determined by the throttle gap 74 which has the smallest cross-sectional area A. Depending on how much the compressed fluid is throttled when flowing through the pressure control valve 30.sub.1, the pressure in the pilot pressure chamber 12 also changes. The more it is throttled, the more the pressure in the pilot pressure chamber 12 increases. The throttling can take place continuously and depends on the strength of the energization of the actuation device 53. Since the volume flow is also influenced by the pressure control valve 30.sub.1 as a result of the throttling and can be continuously adjusted, the pressure control valve 30.sub.1 is designed as a proportional valve 75.
[0086] With reference to
[0087] A third operating condition of the pressure control valve 30.sub.1 is shown in
[0088]
[0089] In the second embodiment of the pressure control valve 30.sub.2, the spring plate 72 is press-fit with the tappet 52, although a certain axial movability is provided. The end of the tappet 52 pointing toward the tube 67 is arranged at a greater distance from the spring plate 72 than in the first embodiment of the pressure control valve 30.sub.1. In addition, the outside diameter D.sub.SA of the tappet 52 is larger than the inside diameter D.sub.RI, but smaller than the outside diameter D.sub.RA of the tube 67. It follows from this that, in contrast to the first embodiment of the pressure control valve 30.sub.1, the first throttle gap 74.sub.1 is not formed starting from the second seal element 64, but starting from the end of the tappet 52 pointing toward the tube 67. As mentioned, it has proven to be advantageous for reasons of controllability if the throttling is carried out with the first throttle gap 74.sub.1. It is clear from this that in the second embodiment of the pressure control valve 30.sub.2 the throttling is carried out with the tappet 52 and not, as in the first embodiment of the pressure control valve 30.sub.1, with the second seal element 64.
[0090] In
[0091] The driver element 71 protrudes axially beyond the end of the tappet 52 pointing toward the tube 67. At the end facing the tube 67, the driver element 71 has an outside diameter D.sub.MA, which is larger than the inside diameter D.sub.RI but smaller than the outside diameter D.sub.RA of the tube 67. The first throttle gap 74.sub.1 is formed between the second valve seat 66 and the driver element 71. From the above explanations it follows that the pressure control valve 30 according to the invention is operated as a 3/3 valve.
[0092] As mentioned, the second line 34 of the secondary circuit splits into the first sub-line 36 and the second sub-line 38 (see
[0093] Finally, it should be pointed out that the working machine 16 can be configured as a pump 78, a compressor 80 or a vibration damper 82 of a motor vehicle. In particular, in the event that the working machine 16 is designed as a vibration damper 82, it may be necessary to provide hydraulic synchronization so that regardless of the load direction of the vibration damper 82, the fluid is always conveyed in the direction shown in
LIST OF REFERENCE NUMERALS
[0094] 10 device [0095] 12 pilot pressure chamber [0096] 14 primary circuit [0097] 16 working machine [0098] 18 branch [0099] 20 secondary circuit [0100] 22 confluence [0101] 23 low-pressure chamber [0102] 24 slider [0103] 25 spring [0104] 26 proportional slider [0105] 27 first control line [0106] 28 main orifice [0107] 29 second control line [0108] 30 pressure control valve [0109] 30.sub.1-30.sub.3 pressure control valve [0110] 32 first line [0111] 34 second line [0112] 36 first sub-line [0113] 38 second sub-line [0114] 40 check valve [0115] 41 inlet [0116] 42 secondary orifice [0117] 43 outlet [0118] 44 magnet [0119] 46 external compressed fluid circuit [0120] 48 feed pump [0121] 50 valve housing [0122] 52 tappet [0123] 53 actuation device [0124] 54 first seal element [0125] 56 first spring [0126] 58 first valve seat [0127] 60 passage [0128] 62 annular gap [0129] 64 second seal element [0130] 66 second valve seat [0131] 67 tube [0132] 68 second spring [0133] 70 third valve seat [0134] 71 driver element [0135] 72 spring plate [0136] 74 throttle gap [0137] 74.sub.1-74.sub.3 first to third throttle gap [0138] 75 proportional valve [0139] 76 gap [0140] 78 pump [0141] 80 compressor [0142] 82 vibration damper [0143] A cross-sectional area [0144] A1-A4 first to fourth cross-sectional area [0145] D.sub.RA outside diameter of the tube [0146] D.sub.RI inside diameter of the tube [0147] D.sub.SA inside diameter of the tappet [0148] D.sub.MA outside diameter of the driver element [0149] L longitudinal axis [0150] P1-P3 arrow