TOOL MAGAZINE OF MACHINE TOOL
20220105596 · 2022-04-07
Inventors
Cpc classification
B23Q3/15513
PERFORMING OPERATIONS; TRANSPORTING
B23Q2003/155418
PERFORMING OPERATIONS; TRANSPORTING
B23Q2003/155446
PERFORMING OPERATIONS; TRANSPORTING
B23Q3/16
PERFORMING OPERATIONS; TRANSPORTING
B23Q1/626
PERFORMING OPERATIONS; TRANSPORTING
B23Q3/15766
PERFORMING OPERATIONS; TRANSPORTING
B23Q3/15526
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present disclosure relates to a tool magazine of a machine tool such as a moving column-type machining center, in which a magazine unit is installed on a saddle, a tool accommodated in a gripper part of the magazine unit is loaded or unloaded in a direction perpendicular to a tool axis, and a gripping part of a change arm directly grips a flange portion of the tool at the time of changing the tools by means of a tool changing part movably installed on the saddle and a tool changing part transfer part configured to move the tool changing part independently of a column, thereby reducing tool change time, improving productivity, minimizing a collision or mechanical interference, and improving stability and reliability in the medium-sized or large-sized machine tool having a length in a width direction.
Claims
1. A tool magazine of a machine tool, the tool magazine comprising: a magazine unit having a plurality of gripper parts configured to accommodate tools to supply the tools to a spindle, each of the gripper parts being configured to store the tool, and the magazine unit being installed on a saddle so as to move together with the saddle when the saddle moves; and a tool changing part movably installed on the saddle to replace a tool mounted on the spindle with a tool accommodated in the gripper part of the magazine unit, wherein the tool is loaded or unloaded to/from the gripper part of the magazine unit in a direction perpendicular to a tool axis.
2. The tool magazine of claim 1, wherein the tool changing part has a change arm configured to grip the tool accommodated in the gripper part of the magazine unit or mounted on the spindle, and the gripping part of the change arm directly grips a flange portion of the tool by a rectilinear movement of the tool changing part.
3. The tool magazine of claim 2, wherein the gripper parts of the magazine unit each clamp the tool while avoiding a flange portion of each of the tools accommodated in the gripper part.
4. The tool magazine of claim 3, wherein the magazine unit comprises: a main frame; a support frame configured to couple the main frame to the saddle; a motor part installed on the main frame or the support frame and configured to generate rotational power; a link part installed to be movable along the main frame by the rotational power of the motor part; the plurality of gripper parts mounted on the link part and configured to accommodate the tools; and a release part installed on the main frame so as to be adjacent to a standby position and configured to unclamp a standby tool accommodated in the gripper part positioned at the standby position.
5. The tool magazine of claim 4, wherein the gripper part comprises: a fixing part coupled to the link part; a moving part installed on the fixing part so as to be movable upward and downward; a handle part configured to move the moving part upward or downward by an operation of the release part; guide shaft parts installed on the moving part so as to be parallel to each other while facing each other based on the handle part; and a pressing part installed on the moving part and configured to press the accommodated tool to clamp the tool.
6. The tool magazine of claim 5, wherein the release part comprises: a cylinder provided on the main frame; a piston installed in the cylinder and configured to reciprocate upward or downward; and a hanging part installed at a tip of the piston and configured to move the handle part upward or downward in conjunction with the upward or downward movement of the piston.
7. The tool magazine of claim 6, wherein the hanging part comprises catching projection portions bent inward from two opposite sides of a lower tip of the hanging part.
8. The tool magazine of claim 7, wherein the handle part comprises a stopper portion provided on a lower portion of the handle part, and the stopper portion is configured to come into contact with a stepped portion of the moving part to move the moving part upward when the piston is moved upward and a head portion of the handle part is moved upward by the catching projection portion.
9. The tool magazine of claim 8, wherein when the gripper part of the magazine unit clamps the tool, a lower portion of the head portion of the handle part is spaced apart from the catching projection portion, and an upper portion of the head portion of the handle part is spaced apart from the catching portion.
10. The tool magazine of claim 5, wherein the guide shaft part comprises an elastic member installed on a lower portion of the guide shaft part and configured to press the moving part downward so that the moving part comes into contact with the fixing part when the gripper part clamps the tool.
11. The tool magazine of claim 5, wherein the fixing part comprises: a finger portion configured to support a lower portion of the flange portion of the tool; and a key protruding at an upper side of the finger portion.
12. The tool magazine of claim 5, wherein the pressing part comprises: a close-contact portion tapered to be in contact with a tapered surface of a shank portion of the tool; and a support portion protruding and configured to clamp the tool by coming into contact with a circumferential surface of the shank portion of the tool.
13. The tool magazine of claim 12, wherein the close-contact portion has a gradient corresponding to a gradient of a tapered surface of the shank portion.
14. The tool magazine of claim 1, comprising: a bed; a table installed on the bed and configured to allow a workpiece to be seated thereon; a saddle movably installed on the bed; a column movably installed on the saddle; and a spindle movably installed on the column and configured to machine the workpiece.
15. The tool magazine of claim 14, further comprising: a transfer part configured to move the saddle, the column, and the spindle; and a tool changing part transfer part installed on the saddle and configured to move the tool changing part over the saddle independently of the transfer part.
Description
DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF MAIN REFERENCE NUMERALS OF DRAWINGS
[0053] 1: Machine tool [0054] 2: Processing tool [0055] 3: Standby tool [0056] 10: Tool [0057] 11: Pull stud [0058] 12: Shank portion [0059] 13: Tapered surface [0060] 14: Flange portion [0061] 100: Bed [0062] 200: Table [0063] 300: Saddle [0064] 400: Column [0065] 500: Spindle [0066] 600: Magazine unit [0067] 610: Main frame [0068] 620: Support frame [0069] 630: Motor part [0070] 640: Link part [0071] 650: Gripper part [0072] 660: Release part [0073] 700: Transfer part [0074] 710: Saddle transfer part [0075] 720: Column transfer part [0076] 730: Spindle transfer part [0077] 800: Tool changing part [0078] 900: Tool changing part transfer part [0079] 1000: Control part
DETAILED DESCRIPTION OF CERTAIN INVENTIVE EMBODIMENT
[0080] Hereinafter, a tool magazine for a machine tool according to an exemplary embodiment of the present disclosure will be described in detail with reference to the drawings. The following exemplary embodiments are provided as examples for fully transferring the spirit of the present disclosure to those skilled in the art. Therefore, the present disclosure is not limited to the exemplary embodiments described below and may be specified as other aspects. Further, in the drawings, a size and a thickness of the apparatus may be exaggerated for convenience. Like reference numerals indicate like constituent elements throughout the specification.
[0081] Advantages and features of the present disclosure and methods of achieving the advantages and features will be clear with reference to exemplary embodiments described in detail below together with the accompanying drawings. However, the present disclosure is not limited to the exemplary embodiments disclosed herein but will be implemented in various forms. The exemplary embodiments of the present disclosure are provided so that the present invention is completely disclosed, and a person with ordinary skill in the art can fully understand the scope of the present disclosure. The present disclosure will be defined only by the scope of the appended claims. Like reference numerals indicate like constituent elements throughout the specification. In the drawings, sizes and relative sizes of layers and regions may be exaggerated for clarity of description.
[0082] The terms used in the present specification are for explaining the exemplary embodiments, not for limiting the present disclosure. Unless particularly stated otherwise in the present specification, a singular form also includes a plural form. The terms such as “comprise (include)” and/or “comprising (including)” used in the specification do not exclude presence or addition of one or more other constituent elements, steps, operations, and/or elements, in addition to the mentioned constituent elements, steps, operations, and/or elements.
[0083]
[0084] The terms used below are defined as follows. The term “width direction” means a horizontal direction on the same member, i.e., an X-axis direction in
[0085] A tool magazine 1 of a machine tool according to an embodiment of the present disclosure will be described with reference to
[0086] As illustrated in
[0087] The bed 100 is installed on a ground surface or a base. The bed 100 serves as a support for supporting a workpiece to be machined and provides a space in which components required to machine the workpiece are installed.
[0088] The table 200 is installed on an upper portion of the bed 100, and the workpiece is seated on the table 200. The table 200 may be provided as a stationary or rotary table, but the present disclosure is not necessarily limited thereto. That is, the table 200 may rotate and move in a vertical direction, a horizontal direction, and a height direction on the upper portion of the bed 100, as necessary.
[0089] The bed 100 and the table 200 may be provided to have a stroke of 2 m or more in a width direction.
[0090] The saddle 300 is movably installed on the upper portion of the bed 100. The saddle 300 is installed on the upper portion of the bed 100 so as to be adjacent to the table 200. In addition, as illustrated in
[0091] The column 400 is movably installed on an upper portion of the saddle 300. The column 400 is installed above the saddle 300 in the height direction, but the present disclosure is not necessarily limited thereto. That is, as illustrated in
[0092] The spindle 500 is movably installed on the column 400 and rotates a processing tool 2 clamped to machine the workpiece. That is, as illustrated in
[0093] The magazine unit 600 accommodates a plurality of tools and supplies the spindle with the tool most suitable for the machining operation in accordance with a machining program or a machining state of the machine tool or an operator. That is, the magazine unit 600 has a plurality of gripper parts 650 capable of accommodating tools 10 and supplying standby tools 3 to the spindle 500. The gripper parts 650 each store the corresponding tool 10. As illustrated in
[0094] As illustrated in
[0095] The transfer part 700 serves to move the saddle 300, the column 400, and the spindle 500. As illustrated in
[0096] The saddle transfer part 710 is installed on the bed 100 to move the saddle 300. The column transfer part 720 is installed on the upper portion of the saddle 300 to move the column 400. The spindle transfer part 730 is installed at one side of the column 400 to move the spindle 500. The transfer part 700 includes an LM guide, a ball screw, and a motor.
[0097] The tool changing part 800 is movably installed on the saddle 300 to replace the processing tool 2 mounted on the spindle 500 with the standby tool 3 which is to be used for a subsequent process among the tools 10 accommodated in the gripper parts 650 of the magazine unit 600.
[0098] As illustrated in
[0099] The base part is installed to be movable in the longitudinal direction (X-axis direction) above the saddle along the linear guide of the tool changing part transfer part by a linear guide block and a bracket part of the tool changing part transfer part.
[0100] The power part is installed in the base part and generates rotational power. The power part may include a servo motor, but the present disclosure is not necessarily limited thereto.
[0101] The shaft part 830 is rotated by the rotational power from the power part.
[0102] The change arm 840 is installed at one side of the shaft part 830 so as to be rotatable in conjunction with the shaft part. In addition, the change arm 840 rectilinearly moves in the longitudinal direction (Y-axis direction) above the saddle 300 and grips the standby tool 3 accommodated in the gripper part 650 of the magazine unit 600, the processing tool 2 mounted on the spindle 500, or the corresponding tool 10.
[0103] In addition, the change arm 840 has a first gripping part 841 and a second gripping part 842 installed to face each other and disposed at two opposite ends of the change arm 840. The first gripping part 841 serves to accommodate the standby tool 3, and the second gripping part 842 serves to grip the processing tool. That is, as the change arm 840 is simply moved rectilinearly in the longitudinal direction (Y-axis direction) above the saddle 300 by the tool changing unit transfer part 900, the first gripping part 841 of the change arm 840 accommodates the standby tool 3, and the second gripping part 842 grips the processing tool 2.
[0104] That is, the first gripping part and the second gripping part of the change arm each directly grip a flange portion 14 of the tool 10 as the tool changing part rectilinearly moves. Therefore, as the change arm 840 is simply moved rectilinearly in the longitudinal direction (Y-axis direction) above the saddle 300 by the tool changing unit transfer part 900, the first gripping part 841 of the change arm 840 accommodates the standby tool 3, and the second gripping part 842 grips the processing tool 2.
[0105] The tool changing part transfer part 900 is installed on the saddle 300 to move the tool changing part 800 in the longitudinal direction (Y-axis direction) over the saddle 300. As described above, the tool changing part transfer part 900 is provided on the saddle 300 and includes a ball screw, a linear guide, a linear guide block, a drive unit, and a coupling.
[0106] The tool changing part transfer part 900 may move the tool changing part 800 over the saddle 300 through the column 400 independently of the column transfer part 720 for moving the column 400. The tool changing part transfer part 900 may freely and rectilinearly reciprocate the tool changing part 800 between an initial position T1 defined above the saddle 300 between the saddle 300 and the column 400, a standby position T2 adjacent to a standby port of the magazine unit 600, and a change position T3 adjacent to the spindle.
[0107] That is, since the tool changing part 800 may be rectilinearly reciprocated in the longitudinal direction (Y-axis direction) by the tool changing part transfer part 900 independently of the column 400, the spindle 500 may move independently of the column 400 to change the tools, thereby quickly and conveniently changing the tools without unnecessarily moving the spindle 500 coupled to the column 400.
[0108] The control part 1000 controls the operations of the magazine unit 600, the tool changing part 800, the tool changing part transfer part 900, the saddle transfer part 710, and the transfer part 700 including the column transfer part 720 and the spindle transfer part 730 in order to replace the processing tool 2 mounted on the spindle 500 with the tool accommodated in the gripper part 650 of the magazine unit 600 or the standby tool 3 to be used for a subsequent process.
[0109] The gripper part 650 of the magazine unit 600 clamps the tool while avoiding the flange portion 14 of the tool accommodated in the gripper part 650 so that the tool 10 is loaded or unloaded in a direction perpendicular to a tool axis C. In contrast, the gripping parts 841 and 842 of the change arm 840 each directly grips the flange portion 14 of the tool as the tool changing part rectilinearly moves.
[0110] That is, as illustrated in
[0111] As described above, since the tool changing part only rectilinearly reciprocates and rotates and the spindle moves upward and downward to load and unload the tool into/from the spindle, a separate configuration for moving the tool changing part upward or downward may be minimized, the tool changing part may be light in weight and have a small size, the entire machine tool may be compact, and the spatial utilization may be maximized. In addition, the reduction in size of the tool changing part enables the tool changing unit to quickly reciprocate between the initial position, the standby position, and the change position, thereby minimizing non-machining time and maximizing productivity.
[0112] As illustrated in
[0113] The main frame 610 defines an external shape of the magazine unit 600. The main frame 610 and the support frame 620 may be integrated, as necessary.
[0114] The support frame 620 couples the main frame 610 to the saddle 300. That is, the magazine unit 600 is coupled to the saddle 300 by the support frame 620 and may move integrally with the saddle 300.
[0115] The motor part 630 is installed on the main frame 610 or the support frame 620 and generates rotational power for rotating and circulating the link part 640. The motor part 630 may include a servo motor.
[0116] The link part 640 is installed on the main frame 610 so as to be movable along the main frame 610 by the rotational power of the motor part 630. Although not illustrated in the drawings, the link part 640 may be installed on the main frame and connected to a drive sprocket and an idle sprocket so as to circulate and rotate along the main frame. The link part 640 may have various shapes such as a chain shape.
[0117] The plurality of gripper parts 650 is mounted on the link part 640 and accommodates the tools 10. One of the gripper parts 650 accommodates one tool 10.
[0118] The release part 660 is installed on the main frame 610 so that the gripper part 650 gripping the standby tool 3 is positioned adjacent to the standby position T2. The release part 660 serves to unclamp the standby tool 3 accommodated in the gripper part 650 positioned at the standby position T2 based on a tool change instruction signal from the control part 1000.
[0119] As illustrated in
[0120] One side of the fixing part 651 is coupled to the link part 640, and the flange portion 14 of the tool is seated on the fixing part 651. As illustrated in
[0121] The finger portions 651a support a lower portion of the flange portion 14 of the tool 10 and grip the tool in conjunction with the pressing part 655 to be described below. The finger portion 651a has an approximately “” shape and defines an external shape of the fixing part 651. That is, the flange portion 14 of the tool may be stably seated on the finger portions 651a, such that the tools may be quickly changed.
[0122] The key 651b protrudes at an upper side of the finger portions 651a. The tool 10 may be securely fastened to the finger portions 651a and the pressing part 655 by the key 651b, such that the directionality of the tool 10 is maintained. Therefore, the tools may be easily changed between the gripping parts 841 and 842 of the change arm 840 and the spindle 500, thereby reducing the tool change time and improving the productivity of the machine tool.
[0123] The moving part 652 is installed at one upper side of the fixing part 651 so as to be movable upward and downward in the height direction. That is, the moving part 652 is provided to be moved upward or downward by the operations of the handle part 653 and a piston 662 of the release part 660 which will be described below. As illustrated in
[0124] The handle part 653 is inserted into the moving part 652. The handle part 653 moves the moving part 652 upward or downward by the operation of the release part 660. As illustrated in
[0125] The guide shaft parts 654 are inserted into the moving part 652 so as to be parallel to each other while facing each other based on the handle part 653. As illustrated in
[0126] The pressing part 655 is installed at one side of the moving part 652 and presses the accommodated tool 10 to clamp the tool 10. As illustrated in
[0127] The close-contact portion 655a is tapered so as to come into contact with the tapered surface 13 of the shank portion 12 of the tool. The support portion 655b protrudes to come into contact with a circumferential surface of the shank portion 12 of the tool to clamp the tool. That is, since the close-contact portion 655a and the finger portions 651a primarily clamp the tool, the tool is prevented from separating from the gripper part even though the link part is rotated by the motor part. Therefore, it is possible to prevent a safety accident and reduce maintenance costs that may be incurred due to the damage to the tool. In addition, since the support portions 655b and the close-contact portion 655a secondarily clamp the tool and thus grip the circumferential surface of the shank portion of the tool once more, the shank portion of the tool is supported at the three points and securely clamped. It is possible to prevent the separation of the tool during the rotation and easily grip a large-sized, heavy tool, thereby maximizing the efficiency of the machine tool and reducing the maintenance time that may increase due to the damage to the tool. As a result, it is possible to maximize the productivity.
[0128] As illustrated in
[0129] As illustrated in
[0130] The cylinder frame 661 is provided on the main frame 610 and disposed in the height direction so as to be adjacent to the standby position.
[0131] The piston 662 is installed in the cylinder 661 and reciprocates upward and downward in the height direction.
[0132] The hanging part 663 is installed at a tip of the piston in the cylinder 662 and moves the handle part 663 upward and downward in conjunction with the upward or downward movement of the piston 662 in the height direction. As illustrated in
[0133] As illustrated in
[0134] Therefore, it is possible to minimize the standby time and the movement time, quickly change the tools, maximize the productivity of the medium-sized or large-sized machine tool having a long length in the width direction, automatically change the tools, and maximize the user's convenience.
[0135] The principle of changing the tools by the tool magazine of the machine tool according to the embodiment of the present disclosure will be described with reference to
[0136] As illustrated in
[0137] In this case, the gripper of the magazine unit, which accommodates the standby tool 3 to be used for the subsequent process based on the machining program, is positioned at the standby position T2.
[0138] As described above, in order to prevent the tool from separating from the gripper part, the gripper part needs to clamp the tool before the process of changing the tools.
[0139] As illustrated in
[0140] As illustrated in
[0141] As described above, the gripper part 650 of the magazine unit needs to unclamp the tool in order to grip the tool by rectilinearly moving the gripping part of the change arm 840. This process will be described with reference to
[0142] The control part operates the piston 662. That is, when the piston 662 operates, the piston moves upward, and at the same time, the hanging part 662 also moves upward in the height direction. In this case, the catching projection portions 663a of the hanging part 662 comes into contact with the head portion 653a of the handle part and moves the handle part 653 upward by the height by which the piston moves upward. That is, with a force higher than the elastic force of the elastic members 654a of the guide shaft parts being in contact with the stepped portion 652a of the moving part, the stopper portion 653b of the handle part moves the handle part 653 upward by the height by which the piston moves upward. In this case, as illustrated in
[0143] When the gripping part of the change arm of the tool changing part is rectilinearly moved by the tool changing part transfer part in this state, the gripping part of the change arm directly grips the flange portion of the tool, and the tool is withdrawn in the direction perpendicular to the tool axis from the gripper part of the magazine unit.
[0144] Because the process of inserting the tool into the gripper part of the magazine unit is performed in the reverse order to the above-mentioned process, a detailed description thereof will be omitted.
[0145] As illustrated in
[0146] When the tool changing part 800 moves from the standby position T2 to the change position T1, the spindle 500 moves downward to the lower spindle gripping position so that the second gripping part 842 of the change arm grips the processing tool 2. Thereafter, the spindle 500 moves upward to the upper spindle gripping position at the change position T3 so that the second gripping part of the change arm of the tool changing part 800, which grips the processing tool 2, unclamps the processing tool from the spindle 500.
[0147] Thereafter, the second gripping part 842 of the change arm grips the processing tool 2 unclamped from the spindle 500, and the change arm 840 of the tool changing part 800 rotates based on the signal from the control part 1000 to replace the processing tool with the standby tool after the spindle 500 moves upward to the upper gripping position.
[0148] Thereafter, the spindle 500 moves downward to the lower spindle gripping position to clamp the standby tool 3 gripped by the first gripping part 841 of the change arm.
[0149] Thereafter, the spindle 500 moves upward to the upper spindle gripping position to clamp the standby tool.
[0150] Thereafter, the tool changing part 800 rectilinearly moves from the change position T3 to the standby position T2 based on the signal from the control part 1000 to return the processing tool 2, which is gripped by the second gripping part 842 of the change arm, to the gripper part of the magazine unit.
[0151] Thereafter, the tool changing part 800 returns the processing tool, which is gripped by the second gripping part 842 of the change arm, to the gripper part of the magazine unit only by rectilinearly moving.
[0152] Thereafter, as illustrated in
[0153] As described above, according to the tool magazine of the machine tool according to the present disclosure, the respective constituent components including the magazine unit and the tool changing part may be small in size, and the entire machine tool may be small in size and light in weight, such that the spatial utilization may be maximized, and the maintenance and manufacturing costs are reduced.
[0154] While the present disclosure has been described above with reference to the exemplary embodiments of the present disclosure in the detailed description of the present disclosure, it may be understood, by those skilled in the art or those of ordinary skill in the art, that the present disclosure may be variously modified and changed without departing from the spirit and scope of the present disclosure disclosed in the claims. Accordingly, the technical scope of the present disclosure should not be limited to the contents disclosed in the detailed description of the specification but should be defined only by the claims.