Maintaining stable optical output of solid state illumination system
11307241 · 2022-04-19
Assignee
Inventors
- Erik Sorensen (Mississauga, CA)
- Douglas MacDonald (Milton, CA)
- Paul Constantinou (Burlington, CA)
- Yong Wang (Markham, CA)
Cpc classification
G01N2021/8835
PHYSICS
G01R31/2635
PHYSICS
G01N21/93
PHYSICS
International classification
Abstract
A method is disclosed for maintaining a desired optical output in a solid state illumination device, where the device is configured to accommodate multiple light emitting diodes (LEDs) and to combine light from the LEDs to produce a single optical output. The method includes testing the LEDs before adding them into the device. The testing produces characterizing information that describes how one or more optical properties (e.g., optical power and/or peak wavelength) of the tested LED change with temperature. This characterizing information is stored in a computer-based memory of the device, and the tested LED is added (connected) into the device. Then, during operation, temperature sensors measure a temperature associated with each respective LED in the device, and electrical current to one or more of the LEDs can be adjusted based on the measured temperatures associated with each LED and its stored characterizing information.
Claims
1. A method of maintaining a desired optical output in a solid state illumination device, wherein the solid state illumination device is configured to accommodate a plurality of light emitting diodes (LEDs) and to combine light from the plurality of LEDs to produce a single optical output, the method comprising: testing an LED prior to adding that LED into the solid state illumination device, wherein the testing produces characterizing information that describes how one or more optical properties of the tested LED change with temperature; storing, in a computer-based memory of the solid state illumination device, the characterizing information for the tested LED; adding the tested LED into the solid state illumination device; measuring, with a plurality of temperature sensors, a temperature associated with each respective one of the plurality of LEDs in the solid state illumination device while the solid state illumination device is producing the output light; and adjusting an electrical current to the tested LED in the solid state illumination device based on the measured temperature associated with the tested LED and the stored characterizing information for the tested LED; storing, in the computer-based memory of the solid state illumination device, information that characterizes one or more optical properties of other optical elements in the solid state illumination device, wherein the other optical elements comprise one or more optical filters in an optical path for each respective one of the plurality of LEDs, wherein the information that characterizes the one or more optical properties of other optical elements in the solid state illumination device comprises cutoff frequencies associated with the one or more optical filters; and determining, with a computer-based processor of the solid state illumination device, an amount by which the electrical current to the tested LED should be adjusted, and wherein the amount by which the electrical current to the tested LED should be adjusted is determined based on the relationship:
P(T,I)=∫.sub.λ1.sup.λ2s.sub.P1(λ,T,I)*T(λ,T,I)dλ where: T represents a measured temperature associated with the tested LED, I represents the tested LED's driving current, P(T,I) is power delivered to the optical output by the tested LED, λ represents the tested LED's wavelength, s.sub.P1(λ,T,I) represents a spectral intensity of the tested LED as a function of the LED's wavelength λ, temperature T and driving current I, T(λ,I,T) represents a transmission function (for any optical filters and/or other optical components in a light path of the tested LED), and λ.sub.1 and λ.sub.2 define a spectral band for the LED light that reaches the optical output.
2. The method of claim 1, wherein the testing characterizes how the optical power produced by the tested LED changes with temperature and with electrical current being provided to the LED.
3. The method of claim 1, wherein the testing characterizes how the peak wavelength produced by the tested LED changes with temperature and with electrical current being provided to the LED.
4. The method of claim 1, wherein every LED that is added into the solid state lighting device is tested prior to being added into the solid state lighting device, and wherein characterizing information for every tested LED is stored in the computer-based memory of the solid state illumination.
5. The method of claim 1, further comprising: applying light from the optical output to an application relating to molecular diagnostics.
6. A solid state illumination device comprising: a plurality of light emitting diodes (LEDs) configured to produce light at different wavelength ranges; a plurality of controllable electrical current sources, wherein each electrical current source is configured to provide electrical current to a corresponding one of the LEDs; a plurality of other optical elements arranged to filter and/or direct light from each respective one of the plurality of light emitting diodes along a corresponding light path to a single optical output of the illumination system; a plurality of temperature sensors, wherein each temperature sensor is configured to measure a temperature associated with a corresponding one of the LEDs; a computer-based memory that stores characterizing information that describes how one or more optical properties of each respective one of the LEDs in the solid state illumination device change with temperature; and a computer-based processor configured to: determine, based on one or more temperature measurements and based on the characterizing information for one or more of the LEDs, an amount by which electrical current to a LED should be adjusted in view of a change in temperature; and cause a corresponding one of the controllable electrical current sources to adjust the electrical current to a corresponding one of the LEDs based on the determination, wherein the computer-based memory of the solid state illumination device stores information that characterizes one or more optical properties of the other optical elements in the solid state illumination device, wherein the other optical elements comprise one or more optical filters in an optical path for each respective one of the plurality of LEDs, wherein the information that characterizes the one or more optical properties of other optical elements in the solid state illumination device comprises cutoff frequencies associated with the one or more optical filters, and wherein the amount by which the electrical current to the tested LED should be adjusted is determined, by the computer-based processor, based on the relationship:
P(T,I)=∫.sub.λ1.sup.λ2s.sub.P1(λ,T,I)*T(λ,T,I)dλ where: T represents a measured temperature associated with the tested LED, I represents the tested LED's driving current, P(T,I) is power delivered to the optical output by the tested LED, λ represents the tested LED's wavelength, s.sub.P1(λ,T,I)represents a spectral intensity of the tested LED as a function of the LED's wavelength λ, temperature T and driving current I, T(λ,I,T) represents a transmission function (for any optical filters and/or other optical components in a light path of the tested LED), and λ.sub.1 and λ.sub.2 define a spectral band for the LED light that reaches the optical output.
7. The solid state illumination device of claim 6, wherein every LED in the solid state illumination system has been tested prior to being added into the solid state illumination device, and wherein the testing produced the characterizing information that was stored in the computer-based memory of the solid state illumination device.
8. The solid state illumination device of claim 6, wherein the temperature sensors measure temperature while the solid state illumination device is producing the output light.
9. The solid state illumination device of claim 6, wherein the characterizing information describes how the optical power produced by each LED in the solid state illumination device will change with temperature and with electrical current being provided to the LED.
10. The solid state illumination device of claim 6, wherein the characterizing information describes how a peak wavelength produced by each LED in the solid state illumination device will change with temperature and with electrical current being provided to the LED.
11. The solid state illumination system of claim 6 applied to an application relating to molecular diagnostics.
12. The method of claim 1, wherein adjusting the electrical current to the tested LED in the solid state illumination device is without regard to any optical sensor feedback data.
13. The method of claim 1, wherein measuring the temperature associated with each respective one of the plurality of LEDs comprises using one temperature sensor for each LED.
14. The method of claim 1, the method further comprising maintaining a consistent optical output for each respective one of the LEDs through a corresponding one of the filters.
15. The method of claim 14, wherein each of the filters is a bandpass filter.
16. The solid state illumination system of claim 6, wherein the computer-based processor is configured to determine an amount by which electrical current to each LED should be adjusted without regard to any optical sensor feedback data.
17. The solid state illumination system of claim 6, wherein the plurality of temperature sensors comprises one temperature sensor for each LED.
18. The solid state illumination system of claim 17 configured to maintain a consistent optical output for each respective one of the LEDs through a corresponding one of the filters.
19. The solid state illumination system of claim 18, wherein each of the filters is a bandpass filter.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6) Like reference characters refer to like elements.
DETAILED DESCRIPTION
(7) As fluorescent microscopy, and other diagnostic techniques that use light, have moved toward higher degrees of automation, the need for a solid state illumination device that produces a consistent and/or repeatable output light (i.e., one with consistent and/or repeatable optical characteristics, such as optical power, blend of wavelengths, etc.) has become highly desirable.
(8) Solid state illumination devices, however, can be very sensitive to variations in temperature, making consistency and repeatability difficult to achieve, particularly when the system is experiencing changes in temperature. In this regard, a system's light emitting diodes (LEDs) and other optical components (e.g., dichroic filters, bandpass filters, etc.) can be sensitive to variations in temperature. For example, with an LED, the optical power being produced by the LED at a particular current level can change as temperature changes. Similarly, the wavelengths being produced by the LED can shift as temperature changes. With the other optical components in the system, such as dichroic filters, bandpass filters, etc., a change in temperature might shift the operational parameters for that component (e.g., the cutoff frequencies for a bandpass filter, etc.).
(9) During operation in a typical solid state illumination device, the system experiences many temperature changes that can make system consistency and/or repeatability, with respect to optical power and/or wavelength being produced by the system, difficult to achieve. For example, during and shortly after system start-up, the LEDs, and other optical components in the system, typically experience a rapid increase in temperature. Then, depending in part on the system's capacity to dissipate heat, temperatures continue to rise, albeit more slowly, until the system reaches something of an equilibrium. Of course, any changes in ambient temperature (e.g., as an external air conditioning system cycles off and on) can affect the temperature of the solid state illumination device. Moreover, component degradation can affect the temperature of the solid state illumination device as well. Other factors may affect the temperature of the solid state illumination device too.
(10) Each of these temperature changes that occur during system operation has the potential to affect system performance (i.e., to reduce consistency and/or repeatability in terms of optical characteristics, such as optical power and/or wavelengths being produced at the system output). In a typical implementation, the systems and techniques disclosed herein help improve system performance considerably, despite changes in operational temperature, and help to avoid, or at least minimize, undesirable variations in optical power and/or wavelengths being produced by the solid state illumination device, and instead help ensure consistency and repeatability in lighting system performance.
(11)
(12) The solid state illumination device 102 of
(13) In a typical implementation, the LEDs 106 are configured to produce light at different wavelengths. In this regard, an exemplary system 102 might include one red LED, one green LED, one pumped blue LED, one blue LED, and one ultraviolet (UV) LED. Moreover, the system 102 may be configured to combine and direct light from the multiple LEDs to form a single system output 112. In this regard, the system 102 may include a plurality of optical elements (e.g., lenses, dichroic filters and bandpass filters) to combine and direct the light toward the system output 112.
(14)
(15) More specifically, the illustrated configuration includes five LEDs: one red LED 106a, one green LED 106b, one pumped blue LED 106c, one blue LED 106d, and one ultraviolet (UV) LED 106e. The other optical elements in the illustrated configuration include condenser lenses 222a-222g, dichroic filters D1-D3, and bandpass filters B1-B4, arranged as shown, to combine and direct the light from the LEDs 106a-106e toward and into the system output 112a, which, in the illustrated implementation, is a light pipe 112a.
(16) According to the illustrated configuration, the red LED 106a produces light that passes through condenser lens 222a, bandpass filter B3, dichroic filter D3, dichroic filter D2, condenser lenses 222f and 222g, and into the light pipe 112a. The green LED 106b produces light that passes through condenser lens 222b, bandpass filter B2, is reflected by dichroic filter D3, passes through dichroic filter D2, condenser lenses 222f and 222g, and into the light pipe 112a. The pumped blue LED 106c produces light that passes through condenser lens 222c, is redirected by dichroic filter D2, passes through condenser lenses 222f and 222g, and into the light pipe 112a. The blue LED 106d produces light that passes through condenser lens 222d, bandpass filter B1, dichroic filter D1, is reflected by dichroic filter D2, passes through condenser lenses 222f and 222g, and into the light pipe 112a. The UV LED 106e produces light that passes through condenser lens 222e, bandpass filter B4, is reflected by dichroic filter D1 and by dichroic filter D2, passes through condenser lenses 222f and 222g, and into the light pipe 112a. As such, in the illustrated implementation, all of the light from the LEDs that pass through the other optical elements is combined into the light pipe 112a.
(17) During operation, the system 102 utilizes temperature sensors 120 to measure and help monitor local temperatures near each respective one of the LEDs 106. Typically, the system 102 will include at least one temperature sensor 120 for each LED 106. So, if a particular system 102 had five LEDs (as shown in
(18) The system represented in
(19) In general, each temperature sensor would be positioned close enough to its corresponding LED so as to register any temperature changes that might reasonably relate to a change in optical power or wavelength being produced by the corresponding LED. In some implementations, the distance between each temperature sensor and its corresponding LED may be substantially the same for every temperature sensor/LED combination in the solid state illumination device 102.
(20) The temperature data collected by the temperature sensors 120 is fed back to the system's computer-based processor 116, where it can be used by the system's computer-based processor 116, together with the characterizing information (e.g., the data and/or mathematical functions that describe the behavior of the LEDs in response to changes in temperature, and (optionally) other information about the behavior of other optical components) stored in the computer-based memory 118, to control electrical current being delivered to each respective one of the LEDs so that the power and wavelength of light at the system output 112 remains substantially constant and/or repeatable even as the individual LEDs might experience changes in temperature.
(21) In a typical implementation, the characterizing information for a particular LED (e.g., the data and/or mathematical functions that describe the behavior of the particular LEDs in response to changes in temperature) may be loaded into the computer-based memory 118 of the solid state illumination device 102 at the time the particular LED is going to be added into the solid state illumination device 102. The characterizing information (such as cutoff frequencies, etc.) for any of the other optical components 110 in the solid state illumination device 102 may be pre-loaded into the computer-based memory 118 when the solid state illumination device 102 is initially manufactured, or at any other convenient time.
(22) In a typical implementation, the characterizing data for a particular LED can be obtained by testing, and characterizing the LED with a testing device (e.g., a spectral function generator). In one exemplary implementation, the testing is designed to characterize the LED under consideration by identifying how various optical properties of the LED being tested relate to one another. In this regard, the spectral function generator may characterize how the LED's peak wavelength and optical power level varies with temperature and/or drive current. In one exemplary implementation, the spectral function generator creates this characterization by delivering different levels of electrical current to the LED, under different, controlled (and measured) temperatures, while measuring optical power levels and peak wavelength at each respective current and temperature combination. In some implementations, other data may be collected by the spectral function generator as well.
(23)
(24) In the chart of
(25) In the chart of
(26)
(27) In some implementations, the characterizing information for each LED will include a collection of data points, similar to those represented in the charts of
(28) After the LED is tested by the spectral function generator, typically, the LED is placed and connected into the solid state illumination device 102. Placing and connecting the LED into the solid state illumination device 102 typically entails electrically connecting the LED to the solid state illumination device 102 so that the connected LED can contribute, along with any other LEDs in the solid state illumination device 102, to the output light produced by the solid state illumination device 102.
(29) Once a particular LED has been placed into the solid state illumination device 102, and the characterizing data for that particular LED has been loaded into the computer-based memory 118 of the solid state illumination device 102, then that solid state illumination device 102 may use the stored information to effectively control that LED so that the power and wavelength of light at the system output 112 remains substantially constant and/or repeatable even as a temperature associated with that LED might change. Thus, if a change in temperature is recorded by one of the temperature monitors 120 in the solid state illumination device 102, then the solid state illumination device 102 can change the electrical current being delivered to the corresponding LED (and/or one or more other LEDs) by the one or more electrical current sources to compensate for the change in temperature.
(30) Turning back to
(31)
(32)
(33) The process, according to the illustrated flowchart, includes (at 502) testing LEDs before adding them into an illumination device, where the testing produces characterizing information that describes how one or more optical properties (e.g., optical power and/or peak wavelength) of the tested LED change with temperature.
(34) Next, the process (at 504) includes storing the LED characterizing information (and information about other optical elements in the illumination device) in a computer-based memory of the illumination device.
(35) Next, the process (at 506) includes adding the tested LEDs into the illumination device.
(36) Next, the process (at 508) includes sensing a temperature associated with each LED while the LEDs are operating to produce a light at an output of the illumination device,
(37) Next, the process (at 510) includes determining an amount by which the electrical current to one or more of the LEDs should be adjusted based on the sensed temperature(s) and the stored information.
(38) Next, the process (at 512) includes adjusting the electrical current to one or more of the LEDs based on the determination.
(39) What follows is a discussion of some of the mathematical principles and relationships that described how the various concepts discussed herein relate to one another.
(40) The optical power at the output 112 of solid state system 102P (T,I), for each LED 106 (e.g., the red LED) can be expressed (for any values of temperature T and current I) by the following mathematical function:
P(T,I)=∫.sub.λ1.sup.λ2S.sub.PI(λ,T,I)*TRANS(λ, T,I)dλ
where:
(41) λ represents the LED's wavelength,
(42) I represents the LED's driving current,
(43) T represents a measured temperature associated with the LED
(44) S.sub.PI(λ, T, I) represents spectral intensity of the LED as a function of the LED's wavelength λ, temperature T and driving current I,
(45) TRANS (λ, I, T) represents a transmission function (for any band pass filters, dichroic plates, light guides, and/or other optical components in the light path of the LED), and
(46) λ.sub.1 and λ.sub.2 define a spectral band for the LED light.
(47) A change in output power from the LED, ΔP (T,I), due to a change in temperature (T−T.sub.0) can be expressed by the following mathematical function:
ΔP(T,I)=P(T,I)−P(T.sub.0,I)
where:
(48) P(T.sub.0, I) represents a default output power at a default ambient temperature, T.sub.0 represents the temperature at the default ambient temperature, for example, 5° C.,
(49) P(T,I) represents an actual output power at an actual temperature,
(50) T represents actual temperature, which may be different than the default ambient temperature, and
(51) I represents the LED's driving current.
(52) If the output power is to be kept the same as default output P(T.sub.0, I), then the LED driving current can be adjusted accordingly. And:
ΔP(T,ΔI)=P(T,I+ΔI)−P(T,I)=ΔP(T,I)
where:
(53) ΔP(T, ΔI) represents a change in power that would result from a change in current,
(54) T represents the actual temperature
(55) ΔI represents the change in current,
(56) P(T, I+ΔI) represents the power would result from the change in current,
(57) I represents the actual current
(58) P(T,I) represents the actual output power, and
(59) ΔP(T,I) represents a change in output power due to a change in temperature.
(60) The temperature compensated output can be defined as:
P(T,I+ΔI)=P(T,I)+ΔP(T,ΔI)
(61) From this, a change in electrical current to produce a desired ΔP can be derived.
(62) Let: {(P(T, I+ΔI)−P(T.sub.0, I))/P(T.sub.0, I)}≤specified output power stability
For: P(T.sub.i,I.sub.i)=∫.sub.λ1.sup.λ2S.sub.PI(λ,T.sub.i,I.sub.i)*TRANS(λ,T.sub.i,I.sub.i)dλ
where S.sub.PI(λ, T.sub.λ, I.sub.λ) is light source spectral intensity, TRANS(λ, T.sub.λ, I.sub.λ) is a system transmission function (where the system, for example, may include a band pass filter, a dichroic plate, and/or a light guide), where in T.sub.i: T.sub.1, T.sub.2 . . . T.sub.n, T.sub.1 is a PCB temperature (associated with an LED) at a low operation temperature limit and T.sub.n is PCB temperature at the high operation temperature limit.
(63) For example, in one exemplary system, T.sub.1 is the PCB temperature (associated with an LED) with ambient temperature at 15° C., T.sub.0 is the PCB temperature (associated with an LED), with ambient temperature at 25° C., T.sub.n is T.sub.3 the PCB temperature (associated with an LED) with ambient temperature at 35° C.
(64) I.sub.i: I.sub.1, I.sub.2 . . . I.sub.n, I.sub.1 and I.sub.n are driving currents that may be represented, for example, as percentages of an operational driving current limit. For example, in one exemplary system, I.sub.i: 10%, 25%, 50%,75% 100% of the maximum driving current for an LED.
(65) The system, in some implementations, storing all these P(T.sub.i, I.sub.i) in memory, and linearly fits to get an optical output at P(T,I) for any T and I for the specified operation temperature range at different driving currents I.
{(P(T,I+ΔI)−P(T.sub.0,I))/P(T.sub.0,I)}≤±2%
P(T.sub.0, I) is setting power with ambient temperature at 25° C., P(T, I+ΔI) is compensated output power within specified ambient temperature.
(66) A number of embodiments of the invention have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the invention.
(67) For example, the techniques, devices, systems, and technologies disclosed herein can be used in connection with any one of a variety of different applications. In one exemplary application, the lighting system 100 may be used in a molecular diagnostics application, such as fluorescent microscopy.
(68) The testing of the LEDs can be performed in any one of a variety of different ways.
(69) A particular illumination device or system can have a variety of possible configurations. For example, it can include a different number, combination, and/or arrangement of LEDs. It can include a different number, combination, and/or arrangement of other optical components (e.g., dichroic filters, bandpass filters, light pipes, etc.). It can include virtually any kind of cooling means/thermal system. It can include any number, combination, and/or arrangement of processor and/or memory. The controllable current sources can be virtually any kind of current sources.
(70) In some implementations, the illumination device or system can have fewer or greater than one temperature sensor per LED. In some instances, for example, it may have one temperature sensor per LED, plus one or more ambient sensors. In some instances, one temperature sensor may be associated with more than one LED. Moreover, in some instances, one or more of the LEDs may not have a corresponding temperature sensor.
(71) Of course, the illumination device or system can have other components not specifically mentioned herein.
(72) The illumination device described herein has been described largely as a device. However, the illumination device could be effectively distributed across multiple physical locations, with no common housing containing all of the device components.
(73) In various embodiments, certain aspects of the subject matter disclosed herein can be implemented in digital electronic circuitry, or in computer-based software, firmware, or hardware, including the structures disclosed in this specification and/or their structural equivalents, and/or in combinations thereof. In some embodiments, the subject matter disclosed herein can be implemented in one or more computer programs, that is, one or more modules of computer program instructions, encoded on computer storage medium for execution by, or to control the operation of, one or more data processing apparatuses (e.g., processors). Alternatively, or additionally, the program instructions can be encoded on an artificially generated propagated signal, for example, a machine-generated electrical, optical, or electromagnetic signal that is generated to encode information for transmission to suitable receiver apparatus for execution by a data processing apparatus. A computer storage medium can be, or can be included within, a computer-readable storage device, a computer-readable storage substrate, a random or serial access memory array or device, or a combination thereof. While a computer storage medium should not be considered to include a propagated signal, a computer storage medium may be a source or destination of computer program instructions encoded in an artificially generated propagated signal. The computer storage medium can also be, or be included in, one or more separate physical components or media, for example, multiple CDs, computer disks, and/or other storage devices.
(74) Certain operations described in this specification can be implemented as operations performed by a data processing apparatus (e.g., a processor) on data stored on one or more computer-readable storage devices or received from other sources. The term “processor” encompasses all kinds of apparatus, devices, and machines for processing data, including by way of example a programmable processor, a computer, a system on a chip, or multiple ones, or combinations, of the foregoing The apparatus can include special purpose logic circuitry, e.g., an FPGA (field programmable gate array) or an ASIC (application specific integrated circuit). The apparatus can also include, in addition to hardware, code that creates an execution environment for the computer program in question, for example, code that constitutes processor firmware, a protocol stack, a database management system, an operating system, a cross-platform runtime environment, a virtual machine, or a combination of one or more of them. The apparatus and execution environment can realize various different computing model infrastructures, such as web services, distributed computing and grid computing infrastructures.
(75) While this specification contains many specific implementation details, these should not be construed as limitations on the scope of any inventions or of what may be claimed, but rather as descriptions of features specific to particular embodiments of particular inventions. Certain features that are described in this specification in the context of separate embodiments can also be implemented in combination in a single embodiment. Conversely, various features that are described in the context of a single embodiment can also be implemented in multiple embodiments separately or in any suitable subcombination. Moreover, although features may be described above as acting in certain combinations and even initially claimed as such, one or more features from a claimed combination can in some cases be excised from the combination, and the claimed combination may be directed to a subcombination or variation of a subcombination.
(76) Similarly, while operations are depicted in the drawings and described herein as occurring in a particular order, this should not be understood as requiring that such operations be performed in the particular order shown or in sequential order, or that all illustrated operations be performed, to achieve desirable results. In certain circumstances, multitasking and parallel processing may be advantageous. Moreover, the separation of various system components in the embodiments described above should not be understood as requiring such separation in all embodiments, and it should be understood that the described program components and systems can generally be integrated together in a single software product or packaged into multiple software products.
(77) Furthermore, some of the concepts disclosed herein can take the form of a computer program product accessible from a computer-usable or computer-readable medium providing program code for use by or in connection with a computer or any instruction execution system. For the purposes of this description, a computer-usable or computer readable medium can be any tangible apparatus that can contain, store, communicate, propagate, or transport the program for use by or in connection with the instruction execution system, apparatus, or device.
(78) Other implementations are within the scope of the claims.