FEED MATERIAL PROCESSING DEVICE AND METHOD FOR APPLYING, DISTRIBUTING AND COMPACTING FEED MATERIAL IN DEFINED LAYER HEIGHTS
20220081865 · 2022-03-17
Assignee
Inventors
- Peter Michael TRÖSTER (Römerstein-Böhringen, DE)
- Manuel HIRSCH (Creglingen, DE)
- Fynn HELLWEG (Karlsruhe, DE)
- Adrian PESCHINA (Knittlingen, DE)
- Johannes GALENZOWSKI (Karlsruhe, DE)
- Boya ZHANG (Karlsruhe, DE)
Cpc classification
B33Y10/00
PERFORMING OPERATIONS; TRANSPORTING
E01C19/486
FIXED CONSTRUCTIONS
E01B1/00
FIXED CONSTRUCTIONS
B33Y30/00
PERFORMING OPERATIONS; TRANSPORTING
E01C19/488
FIXED CONSTRUCTIONS
E01C19/4806
FIXED CONSTRUCTIONS
E01C21/00
FIXED CONSTRUCTIONS
International classification
B33Y10/00
PERFORMING OPERATIONS; TRANSPORTING
B33Y30/00
PERFORMING OPERATIONS; TRANSPORTING
E01C21/00
FIXED CONSTRUCTIONS
Abstract
A feedstock processing apparatus for applying, distributing, and compacting feedstock in defined layer heights may include a chassis with a traction drive and a first and second undercarriage, a frame structure that connects the two undercarriages over a span width of the feedstock processing apparatus, a material feeding device coupled to the frame structure, a material distributing device coupled to the material feeding device and displaceable in certain sections over the span width and configured to apply the feedstock in layers on soil in different, predefinable height positions between the undercarriages, and a compacting device displaceably mounted on the frame structure and/or the material distributing device. The compacting device and the material distributing device can be displaced in a manner dependent on one another respectively along a predefinable movement path. A corresponding method is also disclosed.
Claims
1.-20. (canceled)
21. A feedstock processing apparatus configured to apply, distribute, and compact feedstock in defined layer heights, the feedstock processing apparatus comprising: a chassis with a traction drive, a first undercarriage, and a second undercarriage, wherein at least one of the first undercarriage or the second undercarriage is coupled to the traction drive; a frame structure that connects the first and second undercarriage over a span width of the feedstock processing apparatus and provides a working width for the feedstock processing apparatus between the first and second undercarriages; a material feeding device coupled to or supported on the frame structure; a material distributing device that is coupled to the material feeding device, that is displaceable at least in certain sections over the span width, that is mounted on the frame structure, and that is positionable at a plurality of application positions within the span width, wherein the material distributing device is configured to apply the feedstock in layers on soil in different, predefinable height positions between the first and second undercarriages; a control device configured to activate the material distributing device and to set a layer thickness of the feedstock applied in layers; and a compacting device that is displaceably mounted on at least one of the frame structure or the material distributing device, the compacting device being connected in terms of material flow to the material feeding device, wherein the control device is configured to regulate a respective movement path of the compacting device and the material distributing device in a manner dependent on one another respectively within the working width.
22. The feedstock processing apparatus of claim 21 wherein at least one of: the compacting device or a compacting unit of the compacting device is mounted rotatably around a height axis or around an axis of rotation inclined at an angle of less than 45° to the height axis, wherein the control device is configured to set a steering deflection of the compacting unit around the height axis or the axis of rotation; or the compacting device or a compacting unit of the compacting device is mounted in a height-adjustable manner, wherein the control device is configured to set a height position and/or an inclination of the compacting unit.
23. A feedstock processing apparatus configured to apply, distribute, and compact feedstock in defined layer heights, the feedstock processing apparatus comprising: a chassis with a traction drive and an undercarriage; a frame structure that provides a working width for the feedstock processing apparatus; a material feeding device coupled to or supported on the frame structure; a material distributing device that is coupled to the material feeding device, that is displaceable at least in certain sections over the working width, that is mounted on the frame structure, and that is positionable at a plurality of application positions within the working width, wherein the material distributing device is configured to apply the feedstock in layers on soil in different, predefinable height positions within the working width; a control device configured to activate the material distributing device and to set a layer thickness of the feedstock applied in layers; and a compacting device that is displaceably mounted on at least one of the frame structure or the material distributing device, the compacting device being connected in terms of material flow to the material feeding device, wherein the control device is configured to regulate a respective movement path of the compacting device and the material distributing device in a manner dependent on one another respectively within the working width.
24. The feedstock processing apparatus of claim 23 wherein the undercarriage is a first undercarriage, wherein the chassis includes a second undercarriage, wherein the frame structure is supported on the first and second undercarriages and defines a span width of the feedstock processing apparatus, wherein the frame structure provides between the first and second undercarriages the working width for the material distributing device and the compacting device, wherein the material distributing device and the compacting device are each displaceable on the frame structure within the working width.
25. The feedstock processing apparatus of claim 23 wherein the compacting device includes a compacting unit configured as a drum or a roller with a rolling axis, in an articulated mount configured to align the compacting units for crab steering.
26. The feedstock processing apparatus of claim 23 wherein the compacting device includes a compacting unit configured to be inclined about an axis of inclination relative to a horizontal plane.
27. The feedstock processing apparatus of claim 23 wherein at least one of: the material distributing device and the compacting device are configured to distribute and compact the feedstock in horizontal strips with a predefinable longitudinal extent; or the feedstock processing apparatus is configured to apply, distribute, and compact the feedstock in horizontal strips that are created in a row one after another in a propulsion direction over the working width, with a respective translational displacement of the material distributing device and the compacting device exclusively in a width direction, with a matrix-like movement path with graduated displacement of the undercarriage in the propulsion direction.
28. The feedstock processing apparatus of claim 23 wherein the compacting device includes at least two compacting units that are positionable or alignable relative to one another such that a movement path of the compacting device represents crab steering.
29. The feedstock processing apparatus of claim 23 wherein the frame structure includes a longitudinal member that extends at least approximately in an advancement direction of the traction drive and extends over a length corresponding to a multiple of an individual horizontal strip to be created of construction works to be created or over a length corresponding to a multiple of a longitudinal extent of a crossmember of the frame structure that mounts the material distributing device and the compacting device.
30. The feedstock processing apparatus of claim 23 wherein the feedstock processing apparatus defines at least three material transfer points on a material flow path defined by the feedstock processing apparatus from a delivering material transport unit to an application point defined by a material distributing unit of the material distributing device, the at least three material transfer points comprising: a first material transfer point from a first continuously-conveying device to a second continuously-conveying device; a second material transfer point from the second continuously-conveying device to a third continuously-conveying device; and a third material transfer point from the third continuously-conveying device to the material distributing device.
31. A method for applying, distributing, and compacting feedstock in defined layer heights by way of a feedstock processing apparatus, the method comprising: conveying the feedstock with a material feeding device at least in certain sections along a frame structure extending over a span width of the feedstock processing apparatus; applying and distributing the feedstock on soil over a working width between at least two undercarriages with a material distributing device mounted displaceably on the frame structure by positioning the material distributing device at a plurality of application positions or displacing the material distributing device along the plurality of application positions; and positioning the material distributing device at or displacing the material distributing device into different, predefinable height positions for applying the feedstock in layers on the soil, wherein the material distributing device and a compacting device are displaced in a manner dependent on one another along a respective movement path of the compacting device and the material distributing device such that the feedstock is both applied and compacted layer by layer in the respective different, predefinable height positions within the working width between the at least two undercarriages.
32. A method for applying, distributing, and compacting feedstock in defined layer heights by way of a feedstock processing apparatus, the method comprising: conveying the feedstock with a material feeding device at least in certain sections within a working width; applying and distributing the feedstock on the soil within the working width with a material distributing device by positioning the material distributing device at a plurality of application positions or displacing the material distributing device along the plurality of application positions; positioning the material distributing device at or displacing the material distributing device into different, predefinable height positions for applying the feedstock in layers on soil, wherein the material distributing device and a compacting device are displaced in a manner dependent on one another along a respective movement path of the compacting device and the material distributing device such that the feedstock is both applied and compacted layer by layer in the respective different, predefinable height positions within the working width.
33. The method of claim 32 wherein the feedstock is applied and compacted within the working width between a first undercarriage and a second undercarriage, wherein the first and second undercarriages support a frame structure that extends over a span width over the working width, wherein the material distributing device and the compacting device are positioned on the frame structure.
34. The method of claim 32 wherein the respective movement paths of the material distributing device and the compacting device are symmetrically configured movement paths for synchronous movement of the material distributing device and the compacting device over the working width, wherein the synchronous movement is guided purely translationally on the frame structure, transversely to an advancement direction and transversely to a desired longitudinal extent of construction works to be erected.
35. The method of claim 34 comprising at least one of: creating each of the respective different, predefinable height positions of the construction works in a plurality of horizontal strips one after another when propulsion is not occurring and a traction drive is at a standstill, with each horizontal strip being offset in the advancement direction between the horizontal strips of adjacent height levels; or creating each of the respective different, predefinable height positions of the constructions works in a plurality of horizontal strips one after another when propulsion is not occurring, wherein each horizontal strip is effected by a single unidirectional, unidimensional, translational displacement of the material distributing device and the compacting device along a crossmember of the frame structure over an entirety of the working width or over a target width of the construction works.
36. The method of claim 32 wherein a corresponding height level of construction works to be erected is created with respect to an advancement direction of a frame structure in a respective first stage by a bidirectional translational displacement along the frame structure over the working width, with an offset in a propulsion direction between a change in displacement direction, and is created in a respective second stage in subsequent height levels with an offset in the propulsion direction and respectively with a bidirectional translational displacement direction that is counter to the previously created height level, repeating the first and second stages until a desired target height of the constructions works is reached.
37. The method of claim 32 comprising at least one of: continuously transferring the feedstock on a material flow path from the soil to an elevated material delivery point at three material transfer points, including a first material transfer point between a first conveying device that conveys in a height direction and a second conveying device that conveys generally horizontally along the frame structure, a second material transfer point between the second conveying device and a third conveying device that conveys generally horizontally along the frame structure, a third material transfer point from the third conveying device to the material distributing device; or applying, distributing, and compacting the feedstock in horizontal strips arranged one row after another in a propulsion direction over the working width, on bidirectional movement paths in a width direction over an entirety of the working width, back and forth in an alternating manner.
38. The method of claim 32 comprising: erecting a first section of construction works in a first phase over an entire target height of an embankment over at least four height levels; erecting a second section of the construction works in a second phase over the entire targe height along an entire longitudinal extent of the feedstock processing apparatus, with horizontal strips offset relative to one another in the respective height levels in a propulsion direction.
39. A feedstock processing apparatus configured to apply, distribute, and compact feedstock in defined layer heights, the feedstock processing apparatus comprising: a chassis with a traction drive, a first undercarriage, and a second undercarriage, wherein at least one of the first undercarriage or the second undercarriage is coupled to the traction drive; a frame structure that connects the first and second undercarriages over a span width of the feedstock processing apparatus and provides a working width for the feedstock processing apparatus; a material feeding device coupled to or supported on the frame structure; a material distributing device that is coupled to the material feeding device, that is displaceable at least in certain sections over the span width, that is mounted on the frame structure, and that is positionable at a plurality of application positions, wherein the material distributing device is configured to apply the feedstock in layers on soil in different, predefinable height positions; a control device configured to activate the material distributing device and to set a layer thickness of the feedstock applied in layers; and a compacting device that is displaceably mounted on at least one of the frame structure or the material distributing device and that is connected in terms of material flow to the material feeding device, wherein the control device is configured to regulate a respective movement path of the compacting device and the material distributing device in a manner dependent on one another, wherein the material distributing device includes a material distributing unit configured as a 3D printing unit configured to apply the feedstock in layers in a ready-to-use state.
40. A method for applying, distributing, and compacting feedstock in definable layer heights with a feedstock processing apparatus, the method comprising: conveying the feedstock with a material feeding device at least in certain sections along a frame structure extending over a span width of the feedstock processing apparatus; applying and distributing the feedstock on soil over a working width with a material distributing device mounted displaceably on the frame structure by positioning the material distributing device at a plurality of application positions or by displacing the material distributing device along the plurality of application positions; and positioning or displacing the material distributing device for applying the feedstock in layers on the soil at or through different, predefinable height positions, wherein the material distributing device and a compacting device are displaced in a manner dependent on one another along a respective movement path of the compacting device and the material distributing device such that the feedstock is both applied and compacted layer by layer, wherein the feedstock is applied by a material distributing unit configured as a 3D printing unit, where each layer is applied and compacted additively by way of the feedstock or a mixture of at least two feedstocks.
Description
DESCRIPTION OF THE FIGURES
[0098] Further features and advantages of the invention are apparent from the description of at least one exemplary embodiment with reference to drawings, and from the drawings themselves, in which, in each case in schematic representation,
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[0108] For reference signs not described explicitly with respect to a single figure, reference is made to the other figures.
DETAILED DESCRIPTION OF THE FIGURES
[0109] For the purpose of easier understanding, the figures are first described together with reference to all the reference signs. Details or special features shown in the respective figures are described individually.
[0110] To erect an embankment or levee or construction works 3 on the soil 80, feedstock 1, which is preferably applied and compacted in individual horizontal strips 2, is used. The construction works is then produced in individual horizontal sections 3.1, 3.2, . . . , 3.12, 3.n, in particular in e.g. five or six horizontal sections per height level zn (here, six horizontal sections per level).
[0111] Firstly, the feedstock has to arrive at the construction site. Material transport units, in particular trucks 4, can be used for this purpose (in particular delivery in batches). By means of a material feeding unit 5, in particular a tripper car, the feedstock can then be fed to a/the feedstock processing apparatus 10 for processing.
[0112] The feedstock processing apparatus 10 comprises a chassis 20 with at least one undercarriage, in particular with a first undercarriage 21, in particular a tracked undercarriage, and a further (second) undercarriage 22, in particular a tracked undercarriage. Several (first, second) traction drives 23, 24 may be provided, each for one of the undercarriages. A frame structure 30 with at least one support, in particular with a first support 31, in particular in a vertical alignment, and with at least one further (second) support 32, in particular in a vertical alignment, preferably each having a height adjusting means 33 with an in particular hydraulic drive/actuator 34, provides a support for a crossmember 35 (support structure or component thereof), on which at least one tool/device is displaceably mounted via fastening means 37, in particular for a translational relative movement. In this respect, the frame structure 30 may be designed in a modular manner from individual modular frame elements 36. The frame structure 30 may further have one or more longitudinal members 38. One or more guides 39, in particular translational guides, may be provided on the frame structure 30, in particular also for the purpose of mounting material flow modules.
[0113] A material feeding device 40 guarantees the material flow from the material transport units 4 up to the application point and, in one of the exemplary embodiments shown here, comprises a first, second and third conveying device 41, 42, 43, in particular each in the form of a conveyor belt, and a first, second and third conveying unit 44, 45, 46, in particular in the form of a trolley or tripper car. A further conveying unit 47 may be designed in particular as a screw conveyor and be provided for the material flow at the application point. A height-adjustable material chute 48 may also be provided.
[0114] A material distributing device 50 guarantees the distribution of the material at the application site and comprises at least one winch 51 and traction means 52 as well as a material distributing unit 53, in particular in the form of or having a 3D printing unit 55. An alignment of the compacting units can be set, optimized or else cyclically continuously adjusted by means of a rotary mechanism 54 (keyword: crab steering). Control steps for crab steering are illustrated e.g. in
[0115] A compacting device 60 guarantees the compaction of the material, in particular directly at the application point or just upstream and/or downstream thereof, and comprises a rotary drive 61 or a steering device, at least one compacting unit 63, in particular in the form of a vibratory roller or compaction roller, a grader 65 and at least one drive 66 for autonomous propulsion of the compacting device.
[0116] A control device 70 for controlling/regulating the method is coupled to at least one sensor 71 and comprises a material flow control unit 73 and is configured to activate at least one joint 75 arranged on the material flow path or the corresponding pivot axis.
[0117] The material transfer may take place in particular in three transfer points, in particular with a continuous material flow in each case: first material transfer point P1, second material transfer point P2, third material transfer point P3.
[0118] The method can be described by the following steps: [0119] S0 Material flow from P1 to P3 [0120] S01 Material transfer in P1, in particular by way of continuous pouring [0121] S02 Material transfer in P2, in particular by way of continuous pouring [0122] S03 Material transfer in P3, in particular by way of continuous pouring [0123] S04 Regulating the material throughput during the conveying [0124] S10 Applying feedstock [0125] S11 Regulating the material throughput when the feedstock is being applied [0126] S20 Compacting feedstock [0127] S21 Compacting upstream of the application point for feedstock [0128] S22 Compacting downstream of the application point for feedstock [0129] S23 Actuating, in particular driving/rotating, at least one compacting unit [0130] S30 Propulsion of material distributing device and compacting device [0131] S31 Propulsion in width direction [0132] S32 Propulsion in working direction [0133] S33 Setting the movement path of the compacting unit [0134] S40 Height positioning and height adjustment [0135] S41 Tilt compensation [0136] S50 Setting the application direction and/or longitudinal offset [0137] S60 Propulsion by chassis (traction drive) in the working direction [0138] S61 Propulsion in accordance with the predefined longitudinal section of the construction works to be erected
[0139] The length and size indications are explained below:
[0140] Width direction x, working direction or propulsion direction y, height or height direction z (in particular vertical or direction of gravity). The span width x1 of the apparatus is greater than the working width x2 of the apparatus. The length y1 of the apparatus can be selected with regard to the construction works to be created. The longitudinal extent y2 of the material distributing device/material distributing unit makes it possible to define the width of horizontal strips which can be applied by means of the material distributing device.
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[0147] The rotary drives 61 and drives 66 of the compacting units 63 are shown in detail in
[0148] The arrangement shown in
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LIST OF REFERENCE SIGNS
[0154] 1 Feedstock [0155] 2 Horizontal strips [0156] 3 Embankment or levee [0157] 3.1, 3.2, . . . , 3.12, 3.n Horizontal section [0158] 4 Material transport unit, in particular truck [0159] 5 Material feeding unit, in particular tripper car [0160] 10 Feedstock processing apparatus [0161] 20 Chassis [0162] 21 (First) undercarriage, in particular tracked undercarriage [0163] 22 Further (second) undercarriage, in particular tracked undercarriage [0164] 23 (First) traction drive [0165] 24 Further (second) traction drive [0166] 30 Frame structure [0167] 31 (First) support, in particular in a vertical alignment [0168] 32 Further (second) support, in particular in a vertical alignment [0169] 33 Height adjusting means [0170] 34 Drive/actuator for height adjusting means, in particular hydraulic [0171] 35 Member, in particular crossmember (component of the support structure) [0172] 36 Modular frame element [0173] 37 Fastening means for at least one tool/device, in particular for a translational relative movement [0174] 38 Longitudinal member [0175] 39 Guide, in particular translational guide [0176] 40 Material feeding device [0177] 41 (First) conveying device, in particular conveyor belt [0178] 42 Further (second) conveying device, in particular conveyor belt [0179] 43 Further (third) conveying device, in particular conveyor belt [0180] 44 (First) conveying unit, in particular trolley [0181] 45 Further (second) conveying unit, in particular tripper car [0182] 46 Further (third) conveying unit, in particular tripper car [0183] 47 Further (fourth) conveying unit, in particular screw conveyor [0184] 48 Height-adjustable material chute [0185] 49 Material flow unit [0186] 50 Material distributing device [0187] 51 Winch [0188] 52 Traction means [0189] 53 Material distributing unit [0190] 54 Rotary mechanism [0191] 55 3D printing unit [0192] 60 Compacting device [0193] 61 Rotary drive or steering means or steering device [0194] 63 Compacting unit, in particular vibratory roller or compaction roller [0195] 65 Grader [0196] 66 Drive for autonomous propulsion of the compacting device [0197] 70 Control device [0198] 71 Sensor [0199] 73 Material flow control unit [0200] 75 Joint or pivot axis [0201] 80 Soil [0202] M1 Material flow path up to the application point [0203] M2 Material flow path defined by the movement path of the material distributing device [0204] P1 First material transfer point, in particular continuous material flow [0205] P2 Second material transfer point, in particular continuous material flow [0206] P3 Third material transfer point, in particular continuous material flow [0207] S0 Material flow from P1 to P3 [0208] S01 Material transfer in P1, in particular by way of continuous pouring [0209] S02 Material transfer in P2, in particular by way of continuous pouring [0210] S03 Material transfer in P3, in particular by way of continuous pouring [0211] S04 Regulating the material throughput during the conveying [0212] S10 Applying feedstock [0213] S11 Regulating the material throughput when the feedstock is being applied [0214] S20 Compacting feedstock [0215] S21 Compacting upstream of the application point for feedstock [0216] S22 Compacting downstream of the application point for feedstock [0217] S23 Actuating, in particular driving/rotating, at least one compacting unit [0218] S30 Propulsion of material distributing device and compacting device [0219] S31 Propulsion in width direction [0220] S32 Propulsion in working direction [0221] S34 Setting the movement path of the compacting unit [0222] S40 Height positioning and height adjustment [0223] S41 Tilt compensation [0224] S50 Setting the application direction and/or longitudinal offset [0225] S60 Propulsion by chassis (traction drive) in the working direction [0226] S61 Propulsion in accordance with the predefined longitudinal section of the construction works to be erected [0227] x Width or width direction [0228] x1 Span width of the apparatus [0229] x2 Working width of the apparatus [0230] y Working direction or propulsion direction [0231] y1 Length of the apparatus [0232] y2 Longitudinal extent of the material distributing device/material distributing unit [0233] y.sup.3 Overlap [0234] Δy Offset of compacting units or offset of horizontal strips [0235] z Height or height direction (in particular vertical or direction of gravity) [0236] z3 Target height of embankment or construction works [0237] zn Individual height position