HEAT EXCHANGER AND ASSOCIATED HEAT EXCHANGE SYSTEM FOR A VEHICLE
20220082329 · 2022-03-17
Assignee
Inventors
- Rémi Tournois (Le Mesnil Saint-Denis Cedex, FR)
- Fabien Bireaud (Le Mesnil Saint-Denis Cedex, FR)
- José Trindade (Le Mesnil Saint-Denis Cedex, FR)
Cpc classification
F28F9/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/05383
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/0435
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/0426
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/0251
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/05366
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/262
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28D1/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Heat exchanger (2, 3) for a refrigerant circulation circuit comprising at least one connection flange (5, 6) fixed to a lateral surface of said heat exchanger (2, 3), characterized in that the connection flange (5, 6) comprises a circulation channel within its structure and a transverse mechanical fixing zone (21, 22) able to cooperate with another transverse mechanical fixing zone (21, 22) of another connection flange (5, 6) of another heat exchanger (2, 3).
The invention also claims a heat exchange system for a vehicle comprising two such heat exchangers (2, 3) and the respective connection flanges (5, 6) of which are able to cooperate with one another.
Claims
1. A heat exchanger for a refrigerant circulation circuit comprising: at least one connection flange fixed to a lateral surface of said heat exchanger, the connection flange comprising a circulation channel within its structure and a transverse mechanical fixing zone able to cooperate with another transverse mechanical fixing zone of another connection flange of another heat exchanger.
2. The heat exchanger as claimed in claim 1, in which the transverse mechanical fixing zone comprises a bearing surface ensuring cooperation by complementarity of shapes with the other connection flange.
3. The heat exchanger as claimed in claim 1, in which the circulation channel is formed of at least two intersecting ducts in communication.
4. The heat exchanger as claimed in claim 1, in which the circulation channel opens onto a nozzle forming a projection from a wall of the connection flange and configured to cooperate with a storage bottle.
5. The heat exchanger as claimed in claim 1, in which the transverse mechanical fixing zone of the connection flange comprises a through-bore.
6. A heat exchange system for a vehicle comprising: a first heat exchanger; and a second heat exchanger constituting a refrigerant circulation circuit, each heat exchanger being as claimed in claim 1, wherein a first bearing surface of the first connection flange of the first heat exchanger is in direct contact with a second bearing surface of the second connection flange of the second heat exchanger.
7. The heat exchange system as claimed in claim 6, in which a storage bottle is included.
8. The heat exchange system as claimed in claim 7, in which the storage bottle is cylindrical, comprises a bottom wall arranged opposite the connection flanges, the bottom wall comprising circulation orifices configured to receive nozzles present at the ends of the circulation channels present in the connection flanges.
9. The heat exchange system as claimed in claim 7, in which a single fixing means secures the two connection flanges of the heat exchangers and the storage bottle.
10. The heat exchange system as claimed in claim 9, in which the connection flanges are configured to form a planar cooperation surface with the storage bottle.
Description
[0030] Further features, details and advantages of the invention will become more clearly apparent upon reading the detailed description given below, and from several exemplary embodiments that are given by way of nonlimiting indication, with reference to the attached schematic drawings, in which:
[0031] [
[0032] [
[0033] [
[0034] [
[0035] [
[0036] [
[0037] [
[0038] [
[0039] [
[0040] For the sake of clarity in the detailed description of the connection flanges, the LVT reference frame will represent the orientation of the heat exchange system according to the invention. The longitudinal L and vertical V directions correspond to axes parallel to the two intersecting straight lines defining the plane of elongation of a heat exchanger according to the invention, and the transverse direction T corresponds to an axis perpendicular to either one of the directions L or V, or else corresponds to an axis parallel to the flow of air caused to pass through the heat exchange system.
[0041] Moreover, the terms “first” and “second” mentioned during the description do not give a quantitative notion or a notion of ordering but are used only to make it possible to differentiate certain elements present in duplicate within the invention. An element present in duplicate within the invention but not being introduced by the term “first” or “second” designates an element which can be equally one or the other of the duplicate elements.
[0042]
[0043] The first heat exchanger 2 is delimited longitudinally by a first side wall 201 and a second side wall 202, each side wall respectively playing the role of a fluid distribution chamber at the inlet of the tubes or plates, and of a collecting chamber at the outlet. The second heat exchanger 3 has similar side walls, with a third side wall 203 playing the role of a fluid distribution chamber and a fourth side wall 204 playing the role of a collecting chamber, it being understood that the continuity of circulation of refrigerant from one heat exchanger to the other implies that a third side wall 203 of the second heat exchanger 3 playing the role of a fluid distribution chamber is arranged on the same longitudinal side as the collecting chamber of the first heat exchanger 2, located at the side wall 202.
[0044] In order to interconnect the portions of the refrigerant circuit respectively included in each of the heat exchangers, the first heat exchanger 2 comprises a first connection flange 5 secured to the second side wall 202, and the second heat exchanger 3 comprises a second connection flange 6 secured to the third side wall 203. According to the invention, these connection flanges make it possible, on the one hand, to position the heat exchangers with respect to one another and, on the other hand, to connect the refrigerant circuit of the two heat exchangers, via a storage bottle 4 arranged mainly along a vertical direction of elongation and which is secured to each of the connection flanges.
[0045] Furthermore, the first heat exchanger 2 comprises a fluid inlet 7 formed on the first side wall 201, and the second heat exchanger 3 comprises a fluid outlet 8 formed on the fourth side wall 204.
[0046] In order to ensure mechanical retention of the heat exchangers within the grille of the vehicle, fixing lugs 9 are located at the side walls of the heat exchangers 2, 3. These fixing lugs 9 can provide a connection between the heat exchanger 2 and the second heat exchanger 3 or else can be connected to structural elements of the vehicle surrounding the heat exchange system 1. The refrigerant enters the heat exchange system 1 through the fluid inlet 7 located on the first side wall 201 of the first heat exchanger 2. The refrigerant circulates within the structure of the first heat exchanger 2 via an internal pipe system to an outlet arranged in the second side wall 202 of the first heat exchanger 2. The first heat exchanger 2 is thus configured to ensure an exchange of heat between the refrigerant circulating within it and the air flow 10 passing therethrough.
[0047] The outlet arranged in the second side wall 202 of the first heat exchanger 2 opens onto the first connection flange 5 secured to the second side wall 202. This first connection flange 5 is here brazed to the second side wall 202, but it is understood that its method of fixing may be different as long as it allows a fixed position of the first connection flange 5 relative to the first heat exchanger 2, allowing a junction sealed to the passage of fluid between the first heat exchanger 2 and the first connection flange 5.
[0048] The first connection flange 5 comprises a circulation channel within its structure itself and which opens into the storage bottle 4, in particular by having at least two intersecting communication ducts as will be described below in more detail.
[0049] The storage bottle 4 is configured to guide the fluid vertically, in its direction of elongation, and bring it back to the outlet in the direction of the second connection flange 6 which also comprises a circulation channel and which is connected, here by brazing, to the second heat exchanger 3, more precisely on the third side wall 203.
[0050] The second heat exchanger 3, like the heat exchanger 2, comprises an internal pipe system where the refrigerant circulates, up to a fluid outlet 8 located on the fourth side wall 204. The connections between the connection flanges and the storage bottle, as well as the arrangement of the circulation channels within the connection flanges will be explained in more detail below.
[0051] The fluid inlet 7 secured to the heat exchanger 2 and the fluid outlet 8 secured to the second heat exchanger 3 are intended to be connected to fluid circulation pipes of the heat exchange system 1 that are not shown here.
[0052]
[0053] The first connection flange 5 comprises a first upper face 31 which extends in a plane perpendicular to the plane of elongation of the first heat exchanger 2 and perpendicular to the vertical direction of elongation of the storage bottle 4. The first upper face 31 comprises a first nozzle 11 which projects vertically from the first upper face 31.
[0054] The first nozzle 11 is hollow to allow the fluid to pass between the connection flange and the storage bottle, and it has here a cylindrical shape centered around an axis of elongation 41. This first nozzle 11 comprises on its external face at least one element made of flexible material, advantageously of rubber, so as to form a seal. This flexible material can be an O-ring fitted into a groove made in an appropriate manner on the external face of the first nozzle or else can be produced by overmolding directly onto the first nozzle.
[0055] The first connection flange 5 also comprises a first through-bore 13, here of straight cylindrical shape, which passes right through the structure of the first connection flange 5, that is to say from the first upper face 31 to the opposite lower face. The first connection flange 5 is able to cooperate with a second connection flange, as described in the following figure.
[0056]
[0057] The first connection flange 5, as mentioned above, is secured, here by brazing, to the first heat exchanger 2. The first connection flange 5 comprises a first longitudinal portion 51 which extends along a longitudinal axis L, in the plane of elongation of the heat exchanger 2. The first connection flange 5 also comprises a first transverse portion 61 which extends in the extension of the first longitudinal portion 51, substantially perpendicular to the latter and along a transverse axis T, in the direction approaching the second heat exchanger 3. The first connection flange 5 is generally in the form of a block, in particular in that the vertical dimensions of the longitudinal and transverse portions of this first connection flange are equal or substantially equal.
[0058] The first nozzle 11 is present substantially in the center of the first connection flange 5. This first nozzle 11 is therefore slightly offset transversely along a transverse axis T relative to the first heat exchanger 2.
[0059] The first connection flange 5, more particularly the first transverse portion 61, comprises a first transverse mechanical fixing zone 21. This first transverse mechanical fixing zone 21 comprises in particular, as illustrated by a quadrilateral shape formed by short dotted lines in
[0060] The first through-bore 13, as discussed above, passes right through the first connection flange 5 along a vertical axis V. The cylindrical shape of the through-bore 13 is shown in
[0061] Furthermore, and as illustrated by long dotted lines in
[0062] The second connection flange 6, secured to the second heat exchanger 3, comprises, in a similar way to the above, a second nozzle 12, of identical appearance to the first nozzle 11, but which, unlike the latter, is centered on the plane of elongation of the second heat exchanger 3, without transverse offset along a transverse axis T.
[0063] Furthermore, while the second connection flange is functionally identical to the first connection flange, and while the second connection flange 6 also comprises a second longitudinal portion 52 and a second transverse portion 62, arranged in the extension of the second longitudinal portion, this second connection flange 6 has a different shape from the first connection flange 5.
[0064] The second longitudinal portion 52 extends along a longitudinal axis L in the plane of elongation of the second heat exchanger 3. The second longitudinal portion 52 comprises a second upper face 32, from which the second nozzle 12 projects. The second longitudinal portion 52 also comprises a second transverse end face 72, facing the first connection flange 5.
[0065] In the example illustrated, the extension along the longitudinal axis L of the second longitudinal portion 52 is of a length identical to the extension along the longitudinal axis L of the first longitudinal portion 51 of the first connection flange 5 of the first heat exchanger 2.
[0066] The second connection flange 6 comprises a second transverse mechanical fixing zone 22, here coincident with the second transverse portion 62. As illustrated in
[0067] The second transverse mechanical fixing zone 22 extends mainly along a transverse axis T, in the direction approaching the first heat exchanger 2, and it extends perpendicularly the second longitudinal portion 52 at the free longitudinal end of this second longitudinal portion 52, that is to say away from the zone of fixing, for example by brazing, to the second heat exchanger 3. More particularly, the second transverse portion 62 forming the second mechanical fixing zone 22 extends from the longitudinal free end edge of the second connection flange 6, along a longitudinal dimension smaller than the longitudinal dimension of the second longitudinal portion 52 and in the extension of the lower face, that is to say the face opposite to the first upper face 32, of the second longitudinal portion 52.
[0068] The upper face of the second transverse portion 62, or of the second transverse mechanical fixing zone 22, forms a second bearing surface 20, of dimensions substantially equivalent to those of the first bearing surface formed on the lower face of the first connection flange 5. Furthermore, the second mechanical fixing zone 22 of the second heat exchanger 3 comprises a second through-bore 14 passing through the entire second mechanical fixing zone 22 along a vertical axis V.
[0069] The first connection flange 5 and the second connection flange 6 are able to cooperate with each other, in particular by complementarity of shapes. Indeed, the longitudinal dimension along an axis L is identical between the two connection flanges and their dimensions along a vertical axis V and along a transverse axis T are adapted for cooperation. The cooperation of the flanges with one another is represented in
[0070] Furthermore, the precise positioning resulting from this cooperation by complementarity of shape makes it possible to align the through-bores 13 and 14 facing one another to form a continuous through-bore from the lower face of the second connection flange 6 up to the upper face of the first connection flange 5.
[0071]
[0072] As indicated above, the first nozzle 11 of the first connection flange 5 is offset transversely with respect to the plane of elongation of the first heat exchanger and therefore with respect to the inlet of the circulation channel of the first connection flange, while the second nozzle 12 of the second connection flange 6 is in alignment with the plane of elongation of the second heat exchanger.
[0073] The first connection flange 5 comprises a first circulation channel 16 extending from a circular inlet 24, located on the wall intended to be brazed to the heat exchanger, up to the first nozzle 11. The refrigerant, after having circulated in the heat exchanger, emerges at this circular inlet 24 and flows in liquid/gaseous form within this first circulation channel 16. The first circulation channel 16 is formed by the succession of three intersecting ducts in fluid communication, including a first duct 161, an intermediate duct 162 and a second duct 163. The first duct 161 extends mainly in a longitudinal direction L. Since the first nozzle 11 of the first connection flange 5 is offset with respect to the plane of elongation of the heat exchanger, the first circulation channel 16 therefore extends subsequently along a transverse axis T, via the intermediate duct 162. The first circulation channel 16 then extends in a vertical direction V, via the second duct 163 which extends the intermediate duct 162 and opens onto the first nozzle 11.
[0074] The second connection flange 6 comprises a second circulation channel 23 extending from the second nozzle 12 to a circular outlet 25 located on the wall intended to be brazed to the second heat exchanger. Within the second connection flange 6, the refrigerant circulates from the second nozzle 12 to the circular outlet 25 while being guided by the second circulation channel 23, comprising a third duct 231 and a fourth duct 232. The second nozzle 12 is centered with respect to the plane of elongation of the second heat exchanger so that the second circulation channel does not require an intermediate duct as described for the first connection flange. The second connection flange 6 therefore comprises two intersecting ducts forming the second circulation channel 23, the second circulation channel 23 extending along a longitudinal axis L via the third duct 231 and along a vertical axis V via the fourth duct 232.
[0075]
[0076]
[0077] A first vertical dimension V1 corresponds to the vertical dimension of the first connection flange 5. A second vertical dimension V2 corresponds to the vertical dimension of the second longitudinal portion of the second connection flange 6. Finally, a third vertical dimension V3 corresponds to the vertical dimension of the second transverse portion or of the second transverse mechanical fixing zone of the second connection flange 6, forming a tab projecting from the second transverse end face 72.
[0078] As illustrated, the first connection flange 5 of a first vertical dimension V1 rests on the second transverse mechanical fixing zone of the second connection flange 6 of a third vertical dimension V3. In order to ensure that the first nozzle 11 and the second nozzle 12 are located at the same height to facilitate cooperation with the storage bottle, the heat exchange system is configured so that the first upper face 31 of the first connection flange 5 and the second upper face 32 of the second connection flange 6 are coplanar and participate in forming the same planar cooperation surface 80. It follows from the above that the second vertical dimension V2 is equal to the sum of the first vertical dimension V1 and of the third vertical dimension V3.
[0079] Furthermore, as described above, the cooperation position of the connection flanges implies that the through-bores of each connection flange 5, 6 are aligned. Thus, a fixing means 15 can be inserted through the two connection flanges 5 and 6. The fixing means 15 shown here is a screw, but any fixing means capable of being inserted within the bores can be envisioned. The fixing means 15 comprises a head 151, which bears on the lower wall of the second connection flange 6, and a shank, the fixing means being dimensioned so that, once inserted into the through-bores, and the head 151 bearing against the lower wall of the second connection flange, the shank protrudes beyond the planar cooperation surface 80, here at the upper face of the first connection flange, so as to be able to be inserted into a fixing orifice of the storage bottle. It is understood that the tightening of the screw in this fixing orifice of the storage bottle involves moving the head 151 in the direction of the storage bottle and therefore pressing the second mechanical fixing zone of the second connection flange against the first mechanical fixing zone of the first connection flange, and pressing all the flanges against the storage bottle.
[0080]
[0081]
[0082] The circulation orifices 17 are able to receive respectively the first nozzle of the first connection flange 5 and the second nozzle of the second connection flange 6. The circulation orifices 17 therefore have a diameter suitable for receiving the nozzles of the connection flanges, taking into account any seals which may be included at the nozzles. The center distance between the circulation orifices 17 is substantially equal to the center distance between the nozzles when the connection flanges cooperate with one another with the transverse end faces 71, 72 of each connection flange in contact.
[0083] The fixing hole 18 is also present at the bottom wall 28. When the storage bottle is placed in the refrigerant system, the fixing orifice 18 is opposite the through-bores superposed on one another. The fixing orifice 18 is suitable for receiving the fixing means, which therefore passes through each of the connection flanges before being secured to the storage bottle. If the fixing means is for example a screw, the fixing orifice 18 is threaded. As was specified previously, it can be observed that a single fixing means makes it possible to fix the position of the storage bottle simultaneously with the first connection flange and the second connection flange. The head tends to press the second flange against the first flange and all of the flanges against the bottom wall of the storage bottle.
[0084]
[0085] As illustrated in the preceding figures, the first connection flange 5 and the second connection flange 6 cooperate with each other via their bearing surface and their respective transverse end face. The first through-bore 13 and the second through-bore 14 face one another and thus participate in forming a continuous through-bore. The storage bottle 4 is arranged at the planar cooperation surface 80, resulting from the cooperation of the connection flanges 5 and 6, so that the fixing orifice 18 of the storage bottle 4 is opposite the bores 13 and 14. This position is obtained in particular by inserting the nozzles of the flanges into the circulation orifices of the storage bottle (not visible in this
[0086]
[0087]
[0088] The invention should not, however, be considered to be limited to the means and configurations described and illustrated herein, and also extends to all equivalent means or configurations and to any technically operational combination of such means. In particular, the shapes of the connection flanges can be modified without harming the invention, insofar as they perform the functions described in the present document.
[0089] The embodiments that are described above are thus entirely nonlimiting; it will be possible, in particular, to imagine variants of the invention that comprise only a selection of the features described below, in isolation from the other features mentioned in this document, as long as this selection of features is sufficient to confer a technical advantage or to distinguish the invention from the prior art.