Subsea actuator with override function, as well as a method of operating an actuator
11286745 · 2022-03-29
Assignee
Inventors
Cpc classification
F16K3/0254
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B34/045
FIXED CONSTRUCTIONS
International classification
F16K3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
It is described a subsea electric actuator (100) operating a linear valve (200), the actuator (100) comprising a roller-screw (2) for translating a rotational movement of a motor (3) to a linear movement of a gate rod (4) operating the valve (200), the actuator (100) comprising: —an actuator housing (101); —an outer roller screw part (2′) rotationally connected to the motor (3) and comprising internal threads forming a first part of a first connection (10), —an inner roller screw part (2″) comprising external threads forming a second part of the first connection (10) and being arranged inside the outer roller screw part (2′), a surface of the inner roller screw part (2″) having a first interface forming a first part of a second connection (20′; 20″) connecting the inner roller screw part (2″) to a non-rotational part of the actuator (100), the second connection (20′, 20″) is configured to rotationally lock the inner roller screw part (2′) giving linear movement of the inner roller screw part (2″) when the outer roller screw (2′) is rotated, —a gate rod (4) arranged axially movable inside the inner roller screw part (2″), the external surface of the gate rod (4) comprising an interface forming a first part of a third connection (30′; 30″), —an override housing (6) arranged outside the gate rod (4) and adjacent the inner roller screw part (2″) forming an axial stop for the inner roller screw part (2″), the override housing (6) comprising an interface forming a second part of the third connection (30′; 30″), and wherein, when the third connection (30′; 30″) is connected, the inner roller screw part (2″) is locked to the gate rod (4) such that the gate rod (4) follows any axial movement of the inner roller screw part (2″), and when the third connection (30′; 30″) is disconnected, the gate rod (4) is allowed to move in the axial direction relative the inner roller screw part (2″) such that the linear valve (200) can be operated independently of the motor (3), outer roller screw part (2′) and inner roller screw part (2″). It is further described a method of performing override of a subsea electric actuator (100).
Claims
1. A subsea electric actuator for operating a linear valve, the actuator comprising: a motor; an actuator housing; an outer roller screw part rotationally connected to the motor and comprising internal threads forming a first part of a first connection; an inner roller screw part comprising external threads forming a second part of the first connection and being arranged inside the outer roller screw part, the first connection being configured to translate rotational movement of the outer roller screw part to linear movement of the inner roller screw part, a surface of the inner roller screw part having a first interface forming a first part of a second connection connecting the inner roller screw part to a non-rotational part of the actuator, the second connection being configured to rotationally lock the inner roller screw part to the non-rotational part of the actuator, thereby resulting in linear movement of the inner roller screw part when the outer roller screw is rotated by the motor; a gate rod for operating the valve, the gate rod being arranged axially movable inside the inner roller screw part, an external surface of the gate rod comprising an interface forming a first part of a third connection; and an override housing arranged outside the gate rod and adjacent the inner roller screw part, the override housing forming an axial stop for the inner roller screw part and comprising an interface forming a second part of the third connection; wherein when the third connection is connected, the inner roller screw part is locked to the gate rod such that the gate rod follows axial movement of the inner roller screw part, and when the third connection is disconnected, the gate rod is allowed to move in the axial direction relative the inner roller screw part such that the linear valve can be operated independently of the motor, the outer roller screw part and the inner roller screw part.
2. The subsea electric actuator according to claim 1, wherein the surface of the inner roller screw part having the first interface is on an internal surface of the inner roller screw part and the non-rotational part of the actuator is the gate rod, and wherein the gate rod comprises: a second interface forming a second part of the second connection towards the inner roller screw part; and a first stop face at a first end portion of the gate rod for interaction with the inner roller screw part; wherein the interface on the external surface of the gate rod comprises external threads and is provided at an opposite second end portion of the inner roller screw part relative the first stop face; and wherein the axial stop formed by the override housing defines a second stop face for the inner roller screw part, and wherein the interface on the override housing forming a second part of the third connection comprises internal threads.
3. The subsea electric actuator according to claim 1, wherein the surface of the inner roller screw part having the first interface is on an external surface of the inner roller screw part and the non-rotational part of the actuator is a bonnet or a front cap of the actuator housing; and wherein the interface on the external surface of the gate rod comprises a locking groove for receiving a locking dog in the override housing, thereby axially locking the gate rod, the inner roller screw part and the override housing relative each other through the third connection (30″).
4. The subsea electric actuator according to claim 1, wherein the linear valve is a gate valve.
5. The subsea electric actuator according to claim 1, wherein the second connection is a spline connection.
6. The subsea electric actuator according to claim 1, wherein the override function is a one-way override function operating the linear valve to an open position of the valve (200).
7. The subsea electric actuator according to claim 1, wherein the override function is a two-way override function operating the linear valve to an open position of the valve or a closed position of the valve.
8. The subsea electric actuator according to claim 1, wherein the override housing comprises an interface for connection with an override tool which comprises a rotation device for rotating the override housing relative the gate rod so as to disconnect the third connection and a pushing tool for pushing the gate rod when the third connection has been disconnected.
9. The subsea electric actuator according to claim 8, wherein the pushing tool includes a piston which is connected to a first end of a piston rod having a second end in connection with a first end portion of the gate rod, and wherein when hydraulic fluid pressure is applied to the piston, the piston and piston rod are moved axially to thereby push the gate rod and the linear valve axially towards an open position of the linear valve.
10. The subsea electric actuator according to claim 1, wherein the override housing comprises a stopper for interaction with a stopper surface of the actuator housing so as to prevent axial movement of the gate rod and the override housing in a first direction when the third connection is disconnected.
11. The subsea electric actuator according to claim 1, wherein the linear valve is adapted to open or close a bore in which the linear valve is arranged by moving the linear valve perpendicular to an axial extension of the bore, and wherein in a first position of the linear valve the bore is open and access through the bore is allowed, and in a second position of the linear valve the bore is closed and access through the bore is restricted.
12. A method of performing override of a subsea electric actuator for operating a linear valve, the actuator comprising: a motor; an actuator housing; an outer roller screw part rotationally connected to the motor and comprising internal threads forming a first part of a first connection; an inner roller screw part comprising external threads forming a second part of the first connection and being arranged inside the outer roller screw part, the first connection being configured to translate rotational movement of the outer roller screw part to linear movement of the inner roller screw part, a surface of the inner roller screw part having a first interface forming a first part of a second connection connecting the inner roller screw part to a non-rotational part of the actuator, the second connection being configured to rotationally lock the inner roller screw part to the non-rotational part of the actuator, thereby resulting in linear movement of the inner roller screw part when the outer roller screw is rotated by the motor; a gate rod for operating the valve, the gate rod being arranged axially movable inside the inner roller screw part, an external surface of the gate rod comprising an interface forming a first part of a third connection; and an override housing arranged outside the gate rod and adjacent the inner roller screw part, the override housing forming an axial stop for the inner roller screw part and comprising an interface forming a second part of the third connection; wherein when the third connection is connected, the inner roller screw part is locked to the gate rod such that the gate rod follows axial movement of the inner roller screw part, and when the third connection is disconnected, the gate rod is allowed to move in the axial direction relative the inner roller screw part such that the linear valve can be operated independently of the motor, the outer roller screw part and the inner roller screw part; wherein the method comprises the steps of: connecting an override tool to an interface on the override housing, the override tool comprising a rotation device and a pushing tool; operating the rotation device to rotate the override housing relative the gate rod such as to disconnect the third connection; and operating the pushing tool to push the gate rod an axial direction relative the inner roller screw part to thereby operate the linear valve independently of the motor, the outer roller screw part and the inner roller screw part (2″).
13. The method according to claim 12, wherein the pushing tool comprises a piston which is connected to a first end of a piston rod having a second end in connection with a first end portion of the gate rod, and wherein the method comprises the step of: applying hydraulic fluid pressure to the piston so as to axially move the piston and piston rod to push the gate rod and the linear valve towards an open position of the linear valve.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The invention will now be described in non-limiting embodiment, with reference to the accompanying Figures wherein:
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DETAILED DESCRIPTION OF THE FIGURES
(21) In the following, a first and second aspect of the invention will be described in greater detail. However, most of the components are common for the two aspects, thus, features described only in relation to one of the aspects are in most cases valid for the other aspect as well, except for the features which are obviously different in the different aspects.
(22) First Aspect of the Invention,
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(24) With reference to
(25) The actuator 100 comprises a roller-screw 2 for translating a rotational movement of a motor 3 to a linear movement of a gate rod 4 operating the valve 200. As used herein, both the terms operating the linear valve 200 and operating the gate element 19 have the same meaning, i.e. access to the area below the linear valve is either prevented or allowed. The actuator 100 comprises an actuator housing 101 and an outer roller screw part 2′ rotationally connected to the motor 3. The outer roller screw part 2′ comprises internal threads (threads not shown) forming a first part of a first connection 10. The actuator 100 further comprises an inner roller screw part 2″ comprising external threads (threads not shown) forming a second part of the first connection 10. The inner roller screw part 2″ is concentrically arranged inside the outer roller screw part 2′. The internal surface of the inner roller screw part 2″ has a first interface forming a first part of a second connection 20′.
(26) The actuator 100 further comprises a gate rod 4 concentrically arranged inside the inner roller screw part 2″. An external surface of the gate rod 4 comprises: a second interface forming a second part of the second connection 20′ towards the inner roller screw part 2″, a first stop face 5 at a first end portion for interaction with the inner roller screw part 2″, and external threads forming a first part of a third connection 30′ provided at an opposite second end portion of the inner roller screw part 2″ relative the first stop face 5. The actuator 100 further comprises an override housing 6 concentrically arranged outside the gate rod 4 and adjacent the inner roller screw part 2″ forming a second stop face 7 for the inner roller screw part 2″. Thus, the distance between the first stop face 5 and the second stop face 7 is equal to the axial length of the inner roller screw part 2″ when the third connection 30′ is connected such that the inner roller screw part 2″ abuts the first and second stop faces 5, 7. Thus, the first and second stop faces 5, 7 lock the inner roller screw part 2″ in a normal operation of the electric actuator 100. The override housing 6 comprises internal threads forming a second part of the third connection 30′. The second connection 20′ allows relative axial movement between the gate rod 4 and the inner roller screw part 2″ and prevents rotational movement between the gate rod 4 and the inner roller screw part 2″. This second connection 20′ can for example be a spline connection (see details in
(27) The different components and their operational relationship is described in greater detail in the following.
(28) A first end portion 4′ of the gate rod 4 is in connection with an override housing 6 and a second end portion 4″ of the gate rod 4 is in connection with a gate element 19 in linear valve 200. The override housing 6 has internal threads. The internal threads of the override housing 6 provides for a threaded connection with the external threads on the external surface of the gate rod 4, i.e. a third connection 30′. As indicated above, the override housing 6 comprises a second stop face 7 for preventing axial movement of the inner roller screw part 2″ relative to the gate rod 4. A part of the override housing 6 accessible from an outside may comprise an interface 8 manipulatable by e.g. a override tool 9 (see
(29) With reference to
(30) However, in an emergency situation, ref.
(31) In the override operation mode, se
(32) The override housing 6 may further comprise a stopper 14 for interaction with a stopper surface 15 of the actuator housing 101. The stopper surface 15 prevents axial movement of the gate rod 4 and override housing 6 in a first direction when the third connection 30′ is disconnected.
(33) With reference to
(34) Consequently, when disconnecting the third connection, the override housing 6 is rotated relative the gate rod 4 thereby disconnecting the override housing 6 from the gate rod 4. If used in shallow waters, one or more divers can perform the override procedure instead of a ROV. This disconnection results in that the inner roller screw part 2″ is disconnected from the gate rod 4 thereby providing for the possibility of moving the gate rod 4 axially relative the inner roller screw part 2″. The spline connection (see details in
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(36) Second Aspect of the Invention,
(37) The second aspect has many of the same features as the first aspect, however there are a few differences which will be described in the following, and with reference to
(38) In order to better illustrate of the components differing from the first aspect, the subsea electric actuator 100 has been omitted from
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(48) The main difference between the first and second aspects is that, according to the second aspect, the second connection 20″ is formed between an external surface of the inner roller screw part 2″ and a non-rotational part of the actuator in the form of a bonnet 31 or a front cap 32 in, or connection with, the actuator housing 101, forming the second connection 20″. The third connection 30″ is between an interface on the external surface of the gate rod 4 and override housing via locking dog(s)/locking stem(s) 41′, 41″, 41′″.
(49) The external surface comprising comprises locking groove(s) 40′, 40″, 40′″ for receiving locking dog(s)/locking stem(s) 41′, 41″, 41′″ (see
(50) Referring to
(51) Referring to
(52) The gate rod 4 may in the second aspect comprise an interface 35 rendering possible both pushing and pulling by a ROV pushing (and/or pulling tool) 12. Similarly, the ROV pushing (and/or pulling) tool 12 has an interface which cooperates with the interface 35 of the gate rod 4.
(53) The actuator housing is connected to a front cap 32 (see
(54) The bonnet 31 comprises stopper surface 33 for interaction with a projection 34 on the gate rod 4 thereby preventing the gate rod 4 from being retracted out of the bonnet 31.
(55) Referring to
(56) The override tool in the second aspect, may manipulate the gate rod 4 to move in both directions, i.e. both to be pulled and pushed. The locking of the locking dogs to the gate rod/roller screw allows this dual movement. This means that the override tool, in the second aspect of the invention can be used both to open the bore 300 and to close the bore 300 by moving the gate element 19 inwardly to close the bore 300 or outwardly to open the bore 300.
(57) It should be recognized that, while the present invention has been described in relation to the preferred embodiments thereof, those skilled in the art may develop a wide variation of structural and operational details without departing from the principles of the invention as defined in the attached claims.
(58) TABLE-US-00001 Reference list: 100 Subsea electric actuator 101 Actuator housing 200 Linear valve, gate valve 300 Bore 2 Roller screw .sup. 2′ Outer roller screw 2″ Inner roller screw 3 Motor 4 Gate rod .sup. 4′ First end portion gate rod 4″ Second end portion gate rod 5 First stop face 6 Override housing 7 Second stop face 8 Interface in override housing to override tool 9 Override tool 10 First connection 11 Rotation device 12 Pushing tool 13 Piston rod .sup. 13′ First end piston rod 13″ Second end piston rod 14 stopper 15 Stopper surface 16 Piston 17 Recess 18 Key 19 Gate element 20′, 20″ Second connection 30′, 30″ Third connection 31 Bonnet 32 Front cap 33 Stop surface bonnet 34 Projection on gate rod 35 Interface for ROV pushing (and/or pulling) tool on gate rod 36 Locking arm 37 Spring .sup. 38′ First locking recess 38″ Second locking recess 39 Locking cap 40′, 40′, 40″ Locking groove in locking cap 41′, 41″, 41′″ Locking stem 42 Hole in gate valve