Measuring assembly for the frequency-based determination of the position of a component
11274914 · 2022-03-15
Assignee
Inventors
Cpc classification
G03F7/7085
PHYSICS
G03F7/70775
PHYSICS
International classification
G01B9/02001
PHYSICS
G01B9/02017
PHYSICS
Abstract
A measuring assembly for the frequency-based determination of the position of a component, in particular in an optical system for microlithography, includes at least one optical resonator, which has a stationary first resonator mirror, a movable measurement target assigned to the component, and a stationary second resonator mirror. The second resonator mirror is formed by an inverting mirror (130, 330, 430, 530), which reflects back on itself a measurement beam coming from the measurement target.
Claims
1. A measuring assembly configured for frequency-based determination of a position of a component, comprising: at least one optical resonator that comprises a stationary first resonator mirror, a movable measurement target assigned to the component, and a stationary second resonator mirror, wherein an optical path through the resonator between the first resonator mirror and the measurement target is offset and parallel to the optical path between the second resonator mirror and the measurement target; wherein the second resonator mirror consists essentially of an inverting mirror, which reflects a measurement beam from the measurement target back on itself.
2. The measuring assembly as claimed in claim 1, wherein the optical resonator further comprises a retroreflector, which inverts the measurement beam as a parallel-offset beam identically in a direction of the measurement beam.
3. The measuring assembly as claimed in claim 1, wherein the measurement target comprises a retroreflector, which inverts the measurement beam in a parallel-offset beam identically in a direction of the measurement beam.
4. The measuring assembly as claimed in claim 3, wherein the retroreflector is configured to maintain a polarization of the measurement beam.
5. The measuring assembly as claimed in claim 1, wherein the measurement target comprises a plane mirror.
6. The measuring assembly as claimed in claim 1, further comprising a polarization-optical beam splitter.
7. The measuring assembly as claimed in claim 6, wherein a measurement beam from the polarization-optical beam splitter is incident perpendicularly on the measurement target.
8. The measuring assembly as claimed in claim 1, wherein the first resonator mirror has a curvature such that a light field in the resonator is confined stably in the resonator.
9. The measuring assembly as claimed in claim 1, wherein the first resonator mirror is configured as a cat's eye mirror.
10. The measuring assembly as claimed in claim 1, further comprising at least one tunable laser stabilized to a resonator mode of the optical resonator.
11. The measuring assembly as claimed in claim 10, further comprising a control loop configured to stabilize the tunable laser with a Pound-Drever-Hall control loop.
12. The measuring assembly as claimed in claim 10, further comprising at least one femtosecond laser configured to determine a frequency of the laser radiation of the at least one tunable laser.
13. The measuring assembly as claimed in claim 10, further comprising an acousto-optical modulator configured to produce a frequency shift in response to a partial beam branched off from a laser beam generated by the at least one tunable laser.
14. The measuring assembly as claimed in claim 1, further comprising a frequency standard.
15. The measuring assembly as claimed in claim 14, wherein the frequency standard is a gas cell.
16. The measuring assembly as claimed in claim 1, further comprising two tunable lasers, configured to produce an absolute length measurement by being stabilized to different resonator modes with a predetermined frequency spacing of the optical resonator.
17. The measuring assembly as claimed in claim 16, further comprising a respective beat frequency analyzer unit assigned to each of the two tunable lasers.
18. The measuring assembly as claimed in claim 1, further comprising six optical resonators assigned to the component and configured to measure a frequency-based length for determining the position of the component in six degrees of freedom.
19. The measuring assembly as claimed in claim 1, wherein the component is a mirror.
20. An optical system for microlithography, comprising the measuring assembly as claimed in claim 1.
21. The optical system as claimed in claim 20, configured as a microlithographic projection exposure apparatus.
22. A measuring assembly configured for frequency-based determination of a position of a component, comprising: at least one optical resonator that comprises a stationary first resonator mirror, a movable measurement target assigned to the component, a stationary second resonator mirror, and an optical group comprising two lens elements in a Kepler arrangement; wherein the second resonator mirror consists essentially of an inverting mirror, which reflects a measurement beam from the measurement target back on itself, wherein the optical group comprises a mirror having an opening in a common focal plane of said two lens elements, and wherein the mirror of the optical group is configured to reflect the measurement beam back along the beam path returning from the measurement target.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the figures:
(2)
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(25)
DETAILED DESCRIPTION
(26)
(27) In accordance with
(28) Since, after reflection at the inverting mirror (=“recirculation mirror”) 130 located perpendicular to the beam propagation direction, the measurement beam returns back on itself identically, as a result using the principle of the “invertibility of the light path” a beam offset accompanying a transverse displacement of the retroreflector 120 forming the measurement target is compensated to zero.
(29) The embodiment illustrated in
(30) To afford an understanding of the further explanations, the extended formalism of paraxial matrix optics is briefly introduced below, and this formalism will then be used to set out principles of the optics of resonators. The extension of the formalism comprises taking account of beam offsets and beam deviations such as occur unavoidably in measuring resonators for position determination. The general transfer matrix of an optical system or of a subsystem consisting of spherically curved and/or plane elements (mirrors and plates) reads as follows in this formalism
(31)
(32) The entries A, B, C, D describe the paraxial beam propagation parameters of a system that is rotationally symmetrical about the optical axis (propagation axis) if appropriate after corresponding unfolding of the nominal deflection mirrorings. The appended column having the one entry at the last place allows a description of the rotational symmetry-breaking effect of elements which bring about a beam offset and/or a beam tilting. In this case, the parameters t.sub.x, t.sub.y are the translational displacements perpendicular to the optical axis, which here corresponds to the z-axis. The parameters φ.sub.x, φ.sub.y denote the angles (in radians) of the beam deviations. For a concatenated optical system comprising K subsections, the transfer matrix
M=M.sub.K.Math. . . . .Math.M.sub.1 (2)
results from cascading the elementary transfer matrices M.sub.1, . . . , M.sub.K by matrix multiplication. The elementary transfer matrices from which all measurement resonators explained below are constituted read as follows: Free-space propagation path by distance z:
(33)
(34)
(35)
(36)
(37)
(38) In a resonator, the beams pass through the optical path multiply, and even infinitely often in the ideal case of infinitely high quality (finesse). In this case, an n-fold pass denotes n-fold cascading of the single resonator path according to
R.sub.n=M.sup.nR.sub.0 (8)
With an eigen composition of the single path matrix according to
M√{square root over (V)}=diag(μ)V (9)
the matrix of the eigenvectors V=(v.sub.1 v.sub.2 v.sub.3 v.sub.4 v.sub.5) is acquired and the associated eigenvalues μ=(μ.sub.1, μ.sub.2, μ.sub.3, μ.sub.4, μ.sub.5). are obtained.
(39) It can be shown generally that for the 2×2 sub-transfer matrix
(40)
the determinant for the case where the refractive indices at the input and at the output of the path are identical is always identically one. It thus holds true that det (m)=AD−BC=1 and only three of the four entries are independent. The eigenvalues of the path matrix M following elementary calculation read
(41)
(42) The associated eigenvectors are
(43)
(44) The following is thus obtained for the beam vector R.sub.n after n-fold passing through the resonator path
R.sub.n=M.sup.nR.sub.0=v.sub.1R.sub.1,0+μ.sub.2.sup.nv.sub.2R.sub.2,0+μ.sub.3.sup.nv.sub.3R.sub.3,0+μ.sub.4.sup.nv.sub.4R.sub.4,0++μ.sub.5.sup.nv.sub.5R.sub.5,0 (16)
wherein the input beam R.sub.0 is represented by its components R.sub.k,0, k=1, 2, 3, 4, 5 with regard to the eigenvectors.
(45) The stability of an optical resonator requires the beam vector always to remain limited for an arbitrary number of circulations. That in turn requires the two eigenvalues μ.sub.2,3 and μ.sub.4,5 likewise to be limited, according to
|μ.sub.2,3|≤1,|μ.sub.4,5|≤1 (17)
(46) This requirement in turn is translated directly into the stability condition
|g|=|(A+D)/2|≤1 (18)
wherein the so-called stability parameter is defined by g=(A+D)/2. For a stable resonator path, the two eigenvalues and the associated eigenvectors necessarily become complex and then form in each case mutually conjugate pairs according to
(47)
with the substitution cos(θ)=g. The following is thus obtained for the beam vector after a path has been traversed n-fold
R.sub.n=v.sub.1R.sub.1,0+exp(+inθ)(v.sub.x+R.sub.x+,0+v.sub.y+R.sub.y+,0)+ . . . +exp(−inθ)(v.sub.x−R.sub.x−,0+v.sub.y−R.sub.y−,0) (22)
(48) The oscillating and amplified-limited behavior of a bound beam in the resonator becomes explicitly clear from this.
(49) A gaussian beam in the fundamental mode (TEM00) is described completely by the complex beam parameter q. The latter combines the two beam variables of radius R of curvature and beam size w. It is defined as follows by way of its reciprocal:
(50)
wherein λ stands for the wavelength of the light field. The propagation of the beam parameter is given by the expression
(51)
in the formalism of the transfer matrices. In this case, q.sub.out denotes the output-side beam parameter and q.sub.in denotes the input-side beam parameter.
(52) The stable modes of a resonator have to satisfy two stationarity conditions. The stationarity of the chief ray R.sub.c along which the light field propagates requires firstly
R.sub.c=MR.sub.c (25)
(53) The solution for the chief ray corresponds precisely to the eigenvector of the resonator path with respect to the eigenvalue μ.sub.1=1 according to R.sub.c=v.sub.1, wherein v.sub.1 is specified in the above section.
(54) The stationarity of the complex beam parameter of the radiation field propagating along the chief ray requires secondly
(55)
(56) This equation has two solutions for the eigenbeam parameter. They explicitly read as follows
q.sub.+/−=(A−D±2i√{square root over (1−g.sup.2)})/2C. (27)
(57) This finally yields as a result at the input of the resonator path for the wavefront radius R.sub.m of curvature of the eigenmodes the expression
(58)
and for the beam size of the eigenmodes the expression
(59)
(60)
(61)
(62) In this case, L denotes the variable distance between the stationary curved resonator mirror 110 and the retroreflector 120 forming the measurement target, L′ denotes the variable distance between the stationary planar inverting mirror (=“recirculation mirror”) 130 and the movable retroreflector 120, R denotes the radius of curvature of the curved resonator mirror 110 and (s.sub.x, s.sub.y) denotes the transverse displacement of the retroreflector 120 with respect to the optical axis (which runs in the z-direction in the coordinate system depicted).
(63) On account of the identical vanishing of the first four entries in the last column of the transfer matrix, the following holds true for the beam vector of the chief ray R.sub.c=(0,0,0,0,1).sup.T. Thus, as desired, the chief ray is independent of the drift of the retroreflector 120 forming the measurement target. The effective resonator length is L.sub.eff=L+L′. From a displacement of the retroreflector 120 forming the measurement target in the measurement direction by ΔL, it follows that ΔL.sub.eff=2ΔL. Satisfying the stability condition requires L+L′≤R≤∞. The parameters of the TEM00 eigenmodes result from the abovementioned equations as R.sub.m=R and w.sub.m=√{square root over (λR/π)} (R/(L+L′)−1).sup.−1/4.
(64)
(65)
(66) The transfer matrix of the path unfolded by the nominal angles reads as follows by way of example for the exemplary embodiment of a curved fixed resonator mirror 310 in accordance with
(67)
(68) Therein, L denotes the variable distance between the stationary curved resonator mirror 310 and the movable plane mirror 340, L′ denotes the variable distance between the stationary retroreflector 320 and the movable plane mirror 340, L″ denotes the variable distance between the stationary inverting mirror 330 and the movable plane mirror 340 and R denotes the radius of curvature of the curved stationary resonator mirror 310.
(69) On account of the identical vanishing of the first four entries in the last column of the transfer matrix in accordance with (2), the following holds true for the beam vector of the chief ray R.sub.c=(0,0,0,0,1).sup.T. Thus—as desired—here too, the chief ray is independent of the drift of the measurement target. The effective resonator length is L.sub.eff=L+2L′+L″. From a displacement of the plane mirror 340 forming the measurement target in the measurement direction by ΔL, it follows that ΔL.sub.eff=4ΔL. Satisfying the stability condition requires L+2L′+L″≤R≤∞. For parameters of the TEM00 eigenmodes, the following are obtained: R.sub.m=R and w.sub.m=√{square root over (λR/π)} (R/(L+2L′+L″)−1).sup.−1/4.
(70) The embodiment illustrated in
(71)
(72)
(73) In accordance with
(74) The now s-polarized beam is completely reflected at the polarization-optical beam splitter 450 and guided into the (e.g. monolithically attached) retroreflector 420. There the beam is reflected back with a parallel offset and is deflected once again at the beam splitter layer 450a in the direction of the plane mirror 440 forming the measurement target. Upon passing through the lambda/4 plate, the beam is circularly polarized again and, after a free-space path, reaches the plane mirror 440 forming the measurement target, and is then reflected back again at said plane mirror. After passing through the lambda/4 plate once again, it assumes the original p-polarization state again, passes through the beam splitter layer 450a without deflection and finally reaches the stationary inverting mirror 430. Proceeding from there, the entire optical path is traversed identically in the opposite order, such that at the end of a pass the beam is incident on the curved stationary resonator mirror 410 again in its original position and with the same inclination. Thus the circle closes and the next circulation is initiated with the reflection at the curved resonator mirror 410. It is assumed here that the retroreflector is embodied in such a way that the polarization of the beam is maintained after the pass, which can be achieved through coating with a suitably designed optical multilayer coating system on the mirror surfaces.
(75) The embodiment illustrated in
(76) In accordance with
(77)
(78) In the embodiments in
(79)
(80) In this case, L denotes the variable distance between the output-side lens element 523 and the plane mirror 540 forming the measurement target, and F.sub.1 and F.sub.2 denote the focal lengths of the two lens elements 521, 523. {right arrow over (θ)}=(θ.sub.x, θ.sub.y) stands for the inclination deviations of the plane mirror 540 forming the measurement target relative to its nominal values. The underlying paraxial equivalent scheme for the arrangement illustrated in
(81) Furthermore, in accordance with
(82) The transfer matrix of the unfolded nominal cavity or of the optical resonator in accordance with
(83)
(84) The variables contained therein have already been defined above apart from the distance l.sub.1 between the plane mirror 530 and the input-side lens element 521. Owing to the recirculation via the plane mirror 530, input and output are identical, and the vanishing of the first four entries of the last column indicates that the targeted robustness vis-à vis parasitic tiltings of the plane mirror 540 forming the measurement target is achieved.
(85) The optical unit described above is completed to form an optical resonator in accordance with
(86) The transfer matrix for the single path passage of such a resonator for the embodiment with a curved mirror in accordance with
(87)
wherein both the curved resonator mirror 510 and the plane mirror 530, which brings about the recirculation, lie in the focal plane of the input-side lens element 521 of the optical group 520.
(88) On account of the identical vanishing of the first four entries in the last column of the transfer matrix, it holds true for the beam vector of the chief ray that R.sub.c=(0,0,0,0,1).sup.T. Thus, as desired, the chief ray is independent of the drift of the plane mirror 540 forming the measurement target. The effective resonator length is L.sub.eff=4(L−F.sub.2) and is counted from the output-side focal plane of the output-side lens element 523. From a displacement of the plane mirror 540 forming the measurement target in the measurement direction by ΔL, it follows that ΔL.sub.eff=4ΔL.
(89) Satisfying the Stability Condition
(90)
(91) As a result of the imaging properties of the optical group 520 (which forms an effective Keplerian telescope), the radius of curvature of the input-side resonator mirror 510 is transformed into an effective radius of curvature R.sub.eff=R F.sub.2.sup.2/F.sub.1.sup.2. The scaling factor corresponds precisely to the longitudinal magnification of the afocal optical unit.
(92) In all the embodiments described above with reference to
(93) It is furthermore assumed that the retroreflector is embodied such that the polarization of the beam is maintained after the pass. The property of polarization maintenance of the retroreflector can be achieved by coating by a suitably designed optical multilayer coating system on the mirror surfaces.
(94) Concepts for the realization of a frequency-based length or position measurement are described below with reference to the schematic illustrations in
(95) In this case,
(96) In
(97) The arrangement in accordance with
(98) In accordance with
L=c/2Δq/f.sub.beat (35)
wherein Δq denotes the mode spacing in the frequency comb of the resonator. The mode spacing Δq can be obtained e.g. by way of the tuning of one of the two laser frequencies proceeding from a common starting frequency and counting through the traversed reflection minima of the frequency comb of the resonator.
(99)
(100) The sought frequency of the tunable laser 801 can be reconstructed from knowledge of the individual beat frequencies and knowledge of the mode indices in accordance with
(101) In this case, the carrier envelope frequency (comb offset frequency) of the femtosecond laser 803 is given by
(102)
and can be measured with the aid of a nonlinear, so-called f-2f interferometer and can be kept constant using a control loop or be eliminated with an optically nonlinear process. The comb offset frequency f.sub.ceo and the pulse repetition frequency
(103)
are in the radio-frequency range and can be measured highly accurately and stabilized on atomic clocks. The wide optical spectrum of said femtosecond laser 803 comprises a multiplicity of sharp lines with a constant frequency spacing f.sub.rep according to
(104)
wherein k denotes the comb index.
(105) The numerous possible beat frequencies between a tunable laser with frequency to be determined f.sub.x and a femtosecond laser whose parameters are accurately known generally read
f.sub.beat(k)=|f.sub.x±(f.sub.ceo+k f.sub.rep)|,k∈>>1 (38)
(106) An exemplary spectrum of the beat frequencies between a tunable laser stabilized to a resonator mode and a femtosecond laser as a function of the change in the resonator length is shown in
(107)
(108) In accordance with
(109)
(110) In this case FSR(L)=c/2L denotes the so-called free spectral range corresponding to the frequency spacing between adjacent modes in the mode comb of the resonator.
(111) The laser frequencies of the lasers 1001 and 1012 in
(112)
and thus to obtain the absolute (connected) value for the further incremental counting in accordance with
(113)
(114) During incremental counting, it is possible to disregard the change in the offset index δ.sub.g, which also encompasses the known Gouy phase, such that the relative frequency change stands directly for a relative length change. With knowledge of the absolute length determined previously, the absolute length change of interest can be calculated directly from the relative length change. As a result, a frequency-based length measurement is realized with the arrangement proposed in
(115) In principle, the two beat signals mentioned above can also be additively superimposed and fed to a single common beat analyzer, in which case, however, the beat frequencies of both grids then coincide and the separation and assignment of the grids in the presence of measurement errors is at least made more difficult or, in the extreme case, is no longer possible in an unambiguous way.
(116)
(117) In accordance with
(118)
(119) According to
(120) Without the invention being restricted thereto, e.g. an arrangement known per se, e.g. from U.S. Pat. No. 6,864,988 B2 can be taken as a basis, which includes both a load-dissipating carrying structure 1403 (“force frame”) and a measuring structure 1404 (“sensor frame”) provided independently thereof. In accordance with
(121) In order to measure the location of a mirror in all six degrees of freedom, this requires six optical resonators according to the invention for frequency-based length measurement, one possible configuration being illustrated schematically in
(122) Even though the invention has been described on the basis of specific embodiments, numerous variations and alternative embodiments will be apparent to the person skilled in the art, for example through combination and/or exchange of features of individual embodiments. Accordingly, for the person skilled in the art that such variations and alternative embodiments are also encompassed by the present invention, and the scope of the invention is restricted only within the meaning of the appended patent claims and the equivalents thereof.