Turbine housing and washing method of turbine housing
11306610 ยท 2022-04-19
Assignee
Inventors
Cpc classification
F02B39/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C6/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D25/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B08B9/032
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A turbine housing is provided with an inner pipe forming a spiral-shaped exhaust gas flow path, an exhaust-air-inlet-side flange serving as an exhaust gas inlet to the inner pipe, and an outer pipe that, together with the exhaust-air-inlet-side flange, covers and seals the inner pipe. The outer pipe has an opening through which the washing fluid can pass through and a closing member that closes the opening, and a space through which the washing fluid can pass through is formed between the inner pipe and the exhaust-air-inlet-side flange.
Claims
1. A turbine housing comprising: an inner pipe forming a spiral-shaped exhaust gas flow path; an exhaust-air-inlet-side flange forming an exhaust gas inlet to the inner pipe; and an outer pipe configured to, together with the exhaust-air-inlet-side flange, cover and seal the inner pipe, wherein the outer pipe has an opening and a closing member for closing the opening, the opening being configured such that the washing fluid can pass through, and a space is formed between the inner pipe and the exhaust-air-inlet-side flange, the space being configured such that the washing fluid can pass through.
2. The turbine housing according to claim 1, wherein the opening is positioned directly above an apex of a scroll shape in the spiral-shaped exhaust gas flow path when the turbine housing is placed such that the exhaust-air-inlet-side flange faces downward.
3. The turbine housing according to claim 1, wherein the opening is positioned directly above the spiral-shaped exhaust gas flow path when the turbine housing is placed such that the exhaust-air-inlet-side flange faces downward.
4. The turbine housing according to claim 1, wherein the inner pipe includes two sheet-metal-made inner-pipe divided bodies, the sheet-metal-made inner-pipe divided bodies being in a state in which end portions of the sheet-metal-made inner-pipe divided bodies are mutually abutted, and the opening faces the abutting portion of the inner-pipe divided body.
5. The turbine housing according to claim 1, wherein the inner pipe is provided slidably with respect to the exhaust-air-inlet-side flange in the space between the inner pipe and the exhaust-air-inlet-side flange.
6. A washing method of a turbine housing, the turbine housing being provided with a scroll portion forming a spiral-shaped exhaust gas flow path between an exhaust-air-inlet-side flange forming an exhaust gas inlet and an exhaust-air-outlet-side flange forming the exhaust gas outlet, the scroll portion being formed of an inner pipe, the inner pipe being at least formed of sheet-metal-made inner-pipe divided bodies divided into a plurality of parts, and the turbine housing having a double-shell structure with a space between the inner pipe and an outer pipe such that the exhaust gas is discharged via a turbine wheel to an exhaust air outlet side, the inner pipe being covered by the outer pipe formed of sheet-metal-made outer pipe divided bodies divided into a plurality of parts so as to form the space between the inner pipe and the outer pipe, wherein after the plurality of parts forming the turbine housing are assembled and subjected to processing, the washing fluid is supplied from one of a liquid supply/discharge port provided at a position facing the exhaust gas inlet of the outer pipe or the space provided between a lower end portion of the inner pipe on an exhaust-air-inlet side and the exhaust-air-inlet-side flange, and the washing fluid is allowed to flow out from other of the liquid supply/discharge port or the space together with extraneous matter generated during the processing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(14) An embodiment of the present invention will be described below with reference to the drawings.
(15) A turbine housing 10 of a first embodiment of the present invention will be first described with reference to
(16) The turbine housing 10 shown in
(17) As shown in
(18) As shown in
(19) As shown in
(20) As shown in
(21) In addition, as shown in
(22) Furthermore, as shown in
(23) Furthermore, a recessed portion 23c having a stepped-annular shape is formed on the exhaust-air-inlet side of the cast-metal-made third inner-pipe divided body 23, and the cylinder shaped portion (barrel shaped portion) 23d is integrally formed on the exhaust-air-outlet side of the third inner-pipe divided body 23 so as to project out therefrom. A reinforcing member (not shown) having an annular ring shape for protecting the turbine wheel 14 is fitted into the recessed portion 23c having the stepped-annular shape.
(24) In addition, as shown in
(25) As shown in
(26) In other words, as shown in
(27) In addition, as shown in
(28) As shown in
(29) As shown in
(30) In addition, as shown in
(31) Furthermore, as shown in
(32) Furthermore, as shown in
(33) The outer pipe 40 formed of the first outer-pipe divided body 41 and the second outer-pipe divided body 42 is welded to the center flange 11 over the entire circumference thereof, welded to the exhaust-air-inlet-side flange 12 over the entire circumference thereof, and welded to the exhaust-air-outlet-side flange 13 over the entire circumference thereof. In the above, it suffices that the outer pipe 40 is welded to the respective flanges such that the inner pipe 20 is sealed, and welding points to the respective flanges may appropriately be selected from their outer circumferences or inner circumferences.
(34) The turbine housing 10 that is assembled from a plurality of parts such as the center flange 11, respective flanges 12 and 13, the inner pipe 20, and the outer pipe 40, each having the configuration as described above, is subjected to, in a subsequent manufacturing process, operations, such as a cutting machining processing and a washing, of respective components, and thereby, a finished product is provided.
(35) Next, the manufacturing steps (cutting machining processing and washing) of the turbine housing 10 from the assembly to the finish will be described by following a flowchart shown in
(36) First, the first inner-pipe divided body 21 and the second inner-pipe divided body 22, which are made of sheet metals, and the cast-metal-made third inner-pipe divided body 23 forming the inner pipe 20 of the turbine housing 10 are assembled by being welded, and the first outer-pipe divided body 41 and the second outer-pipe divided body 42, which are made of sheet metals, forming the outer pipe 40 are assembled by being welded, and thereafter, thus assembled the inner pipe 20 and the outer pipe 40 are assembled with the center flange 11 and the respective flanges 12 and 13 by performing the welding (Step S1).
(37) Next, the cutting machining processing is performed on the respective components such as the center flange 11, the respective flanges 12 and 13, the inner pipe 20, and the outer pipe 40 (Step S2).
(38) After the cutting machining processing of the respective components has been finished, washing of the interior of the turbine housing 10 is performed by supplying high-pressure washing water (the washing fluid) M from the opening 51a of the cylinder-shaped boss 51 provided on the ceiling side of the outer pipe 40 (Step S3). By performing the washing, it is possible to wash off the extraneous matters such as the chips, etc. generated by the cutting machining processing with the high-pressure washing water M. In other words, it is possible to wash the extraneous matters such as chips, etc. generated at the time of the cutting machining processing of the respective components of the turbine housing 10 to the outside from the opening portion 25 that is provided between the exhaust-air-inlet-side flange 12 and the lower end portions 21c and 22c of the inner pipe 20 on the exhaust-air-inlet side. By doing so, because the extraneous matters such as chips, etc. generated by the cutting machining processing can be removed easily and reliably, it is possible to satisfy the strict standard for the amount of trapped extraneous matter in the interior.
(39) The washing of the extraneous matter may be performed by placing the turbine housing 10 in a horizontal orientation, by supplying the high-pressure washing water M from the opening portion 25 that is provided between the exhaust-air-inlet-side flange 12 and the lower end portions 21c and 22c of the inner pipe 20 on the exhaust-air-inlet side, and by washing the extraneous matters such as chips, etc. generated at the time of the cutting machining processing of the respective components to the outside from the opening 51a of the boss 51 provided on the ceiling side of the outer pipe 40.
(40) Finally, the plug 52 is fixed to the cylinder-shaped boss 51 serving as the supply/discharge port of the washing water M by being welded to close the opening 51a of the boss 51 (Step S4). By doing so, it is possible to produce the product of the turbine housing 10 that meets the strict standard for the amount of trapped extraneous matter in the interior easily, reliably, and at low cost.
(41) In addition, after the washing is finished, because the cylinder-shaped boss 51 is closed with the plug 52 and the plug 52 is fixed by being welded, the exhaust gas B is prevented from leaking out from the outer pipe 40.
(42) Furthermore, because a closed state of the plug 52 can be inspected by visually viewing the outer pipe 40, it is possible to easily confirm that the interior of the product has been washed and that the product meets the strict standard for the amount of trapped extraneous matter in the interior.
(43) In the above, according to the first embodiment, although the plug is welded to the top end portion of the boss in order to close the opening of the boss, it may possible to fix the plug to the boss by forming a thread in the inner circumferential surface side of the boss, by fixing a bolt on the inner surface side of a ceiling of the plug, and by threading the bolt.
(44) Next, a turbine housing 10A of a second embodiment of the present invention will be described with reference to
(45) As shown in
(46) As shown in
(47) Similarly to the first embodiment, also in the second embodiment and the third embodiment, the plurality of parts forming the turbine housing 10A, 10B are assembled and subjected to the cutting machining processing. Thereafter, the interior of the turbine housing 10A, 10B is washed by supplying the high-pressure washing water M from the fluid inlet/outlet hole 55 (in other words, the opening through which the washing fluid can pass through) that is provided on the ceiling side of the outer pipe 40 such that the extraneous matters such as chips, etc. generated at the time of the cutting machining processing of the respective components are washed out from the opening portion 25 that is provided between the exhaust-air-inlet-side flange 12 and the lower end portions 21c and 22c of the inner pipe 20 on the exhaust-air-inlet side. Alternatively, it is possible to place the turbine housing 10A, 10B in the horizontal orientation and to supply the high-pressure washing water M from the opening portion 25 that is provided between the exhaust-air-inlet-side flange 12 and the lower end portions 21c and 22c of the inner pipe 20 on the exhaust-air-inlet side such that the extraneous matters such as chips, etc. generated at the time of the cutting machining processing of the respective components are washed out from the fluid inlet/outlet hole 55 that is provided in the ceiling side of the outer pipe 40.
(48) Similarly to the first embodiment, after the interior of the turbine housing 10A, 10B has been washed, the fluid inlet/outlet hole 55, which is the supply/discharge port of the washing water M, is then closed by fixing the sheet-metal-made plate material 56 to the fluid inlet/outlet hole 55 by welding, and thereby, it is possible to manufacture the turbine housing 10A, 10B that meets the strict standard for the amount of trapped extraneous matter in the interior easily, reliably, and at low cost.
(49) In addition, after the washing is finished, because the fluid inlet/outlet hole 55 is closed with the sheet-metal-made plate material 56, the exhaust gas B is prevented from leaking out from the outer pipe 40. Furthermore, because the closed state of the sheet-metal-made plate material 56 can be inspected by visually viewing the outer pipe 40, it is possible to easily confirm that the interior of the product has been washed and that the product meets the strict standard for the amount of trapped extraneous matter in the interior.
(50) Especially, according to the third embodiment, it is possible to allow the abutting portion between the rear-circumferential-edge-side end portion 21b and the front-circumferential-edge-side end portion 22a of two sheet-metal-made members, i.e. the first inner-pipe divided body 21 and the second inner-pipe divided body 22 to have a function of distributing the washing fluid, and therefore, it is possible to thoroughly wash outer wall of the inner pipe 20. By providing the opening 51a so as to be positioned directly above the apex of the scroll shape in the spiral-shaped exhaust gas flow path K and directly above the abutting portion between the first inner-pipe divided body 21 and the second inner-pipe divided body 22, in addition to the function of distributing the washing fluid to the left and right directions in
(51) In the above, according to each of the embodiments, although the washing water is used as a washing fluid, a gas, such as compressed air, etc., may be used as the washing fluid.
(52) In summary, according to each of the embodiments, it is possible to provide the turbine housing from which the extraneous matter in the interior of the turbine housing can be removed by washing and the washing method of the turbine housing.
REFERENCE SIGNS LIST
(53) 10, 10A, 10B: turbine housing 12: exhaust-air-inlet-side flange 12a: opening portion (exhaust gas inlet) 13: exhaust-air-outlet-side flange 13a: opening portion (exhaust gas outlet) 14: turbine wheel 20: inner pipe (scroll portion) 21: sheet-metal-made first inner-pipe divided body (sheet-metal-made scroll member) 21c: lower end portion 22: sheet-metal-made second inner-pipe divided body (sheet-metal-made scroll member) 22c: lower end portion 23: cast-metal-made third inner-pipe divided body (scroll member made of cast metal, which is formed by casting as a material having higher heat resistance than material made of sheet metal) 25: opening portion (space) 40: outer pipe 41: sheet-metal-made first outer-pipe divided body 41e: lower end portion 42: sheet-metal-made second outer-pipe divided body 42e: lower end portion 51: cylinder-shaped boss (fluid supply/discharge port) 51a: opening 52: plug (closing member) 55: fluid inlet/outlet hole (fluid supply/discharge port) 56: sheet-metal-made plate material (closing member) B: exhaust gas K: spiral exhaust gas flow path G: space O: spiral center portion (center portion) E: welded portion M: washing water (the washing fluid)