System, method, and apparatus relating to colloidosomes
11305252 · 2022-04-19
Assignee
- Lawrence Livermore National Security, Llc (Livermore, CA)
- Carnegie Mellon University (Pittsburgh, PA)
Inventors
- Christine A Orme (Oakland, CA, US)
- Sarah Baker (Dublin, CA, US)
- Yixuan Yu (Livermore, CA, US)
- Shelley L Anna (Pittsburgh, PA, US)
- Charles Sharkey (Glen Head, NY, US)
Cpc classification
B01J13/04
PERFORMING OPERATIONS; TRANSPORTING
B01J37/0072
PERFORMING OPERATIONS; TRANSPORTING
B01J13/08
PERFORMING OPERATIONS; TRANSPORTING
B01J37/009
PERFORMING OPERATIONS; TRANSPORTING
B01J2523/00
PERFORMING OPERATIONS; TRANSPORTING
B01J37/342
PERFORMING OPERATIONS; TRANSPORTING
B01J37/0009
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J13/08
PERFORMING OPERATIONS; TRANSPORTING
B01J35/00
PERFORMING OPERATIONS; TRANSPORTING
B01J37/00
PERFORMING OPERATIONS; TRANSPORTING
B01J37/34
PERFORMING OPERATIONS; TRANSPORTING
B01J13/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An ultra low density film and an ultra low density solid material are produced by the steps of providing a vessel, introducing two immiscible fluids into the vessel, adding nanocrystals to at least one of the two immiscible fluids, applying a shear force to the two immiscible fluids and the nanocrystals in a manner that causes the nanocrystals to self-assemble and form colloidosomes. The colloidosomes amass and evaporation of the two fluids produces dried colloidosomes. The ultra low density self-assembled colloidosomes are hollow self-assembled colloidosomes, which are formed into the ultra-low density film and the ultra-low density solid.
Claims
1. A method of making a film or a solid material, comprising the steps of: providing a vessel having a vessel lower portion oriented and aligned with gravity, providing a surface in said vessel lower portion, introducing two immiscible fluids into said vessel, nanocrystals contained in at least one of said two immiscible fluids, applying a shear force to said two immiscible fluids and said nanocrystals in a manner that causes said nanocrystals to self-assemble and form colloidosomes, and evaporating or removing said two immiscible fluids enabling said colloidosomes to amass on said surface in said vessel lower portion to produce dried colloidosomes and make the film or the solid material.
2. The method of making a film or a solid material of claim 1 wherein said vessel lower portion is oriented with gravity aligned to said lower portion allowing said colloidosomes to amass in said lower portion of said vessel on said surface in said vessel lower portion.
3. The method of making a film or a solid material of claim 1 wherein said step of providing a surface in said vessel lower portion comprises providing a substrate with said surface in said vessel lower portion.
4. The method of making a film or a solid material of claim 1 wherein said step of removing said two immiscible fluids to produce dried colloidosomes comprises allowing evaporation of said two immiscible fluids to produce dried colloidosomes.
5. The method of making a film or a solid material of claim 1 wherein said two immiscible fluids are oil and water.
6. The method of making a film or a solid material of claim 1 wherein said two immiscible fluids are hexane and methanol.
7. The method of making a film or a solid material of claim 1 wherein said nanocrystals are metal nanocrystals.
8. The method of making a film or a solid material of claim 1 wherein said nanocrystals are oxide nanocrystals.
9. The method of making a film or a solid material of claim 1 wherein said nanocrystals are organic nanocrystals.
10. The method of making a film or a solid material of claim 1 wherein said nanocrystals are nanocrystals composed of oxides, metals, semiconductors, and organics, and combinations of oxides, metals, semiconductors, and organics.
11. The method of making a film or a solid material of claim 1 wherein said step of evaporating or removing said two immiscible fluids enabling said colloidosomes to amass comprises enabling said colloidosomes to amass and form a single layer of colloidosomes.
12. The method of making a film or a solid material of claim 1 wherein said step of evaporating or removing said two immiscible fluids enabling said colloidosomes to amass comprises enabling said colloidosomes to amass and form multiple layers of colloidosomes.
13. The method of making a film or a solid material of claim 1 wherein said nanocrystals contained in at least one of said two immiscible fluids are obtained by adding nanocrystals of a first material to at least one of said two immiscible fluids and adding nanocrystals of a second material to at least one of said two immiscible fluids wherein said first material and said second material are different materials and wherein said dried colloidosomes include both nanocrystals of a first material and nanocrystals of a second material.
14. A method of making a film or a solid material, comprising the steps of: providing a vessel; providing a stabilized emulsion, wherein said step of providing a stabilized emulsion includes providing two immiscible fluids with nanocrystals in at least one of said two immiscible fluids, applying a shear force to said two immiscible fluids and said nanocrystals in a manner that causes said nanocrystals to self-assemble and form colloidosomes; providing said stabilized emulsion in said vessel; providing a first electrode in said vessel; providing a second electrode in said vessel; providing a power source connected to said first electrode and connected to said second electrode; energizing said first electrode and said second electrode using said power source to charge said colloidosomes causing said colloidosomes to migrate to said first electrode and produce a colloidosomes accumulate on said first electrode; enabling said colloidosomes to amass and form a colloidosomes structure on said first electrode, and removing said colloidosomes structure from said first electrode to produce dried colloidosomes and make the film or the solid material.
15. The method of making a film or a solid material of claim 14 wherein said step of enabling said colloidosomes to amass and form a colloidosomes structure on said first electrode comprises enabling said colloidosomes to amass and form a single layer of colloidosomes on said first electrode.
16. The method of making a film or a solid material of claim 14 wherein said step of enabling said colloidosomes to amass and form a colloidosomes structure on said first electrode comprises enabling said colloidosomes to amass and form multiple layers of colloidosomes on said first electrode.
17. The method of making a film or a solid material of claim 14 wherein said step of providing two immiscible fluids with nanocrystals in at least one of said two immiscible fluids comprises providing two immiscible fluids with nanocrystals of a first material in at least one of said two immiscible fluids and providing two immiscible fluids with nanocrystals of a second material in at least one of said two immiscible fluids wherein said first material and said second material are different materials.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated into and constitute a part of the specification, illustrate specific embodiments of the apparatus, systems, and methods and, together with the general description given above, and the detailed description of the specific embodiments, serve to explain the principles of the apparatus, systems, and methods.
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DETAILED DESCRIPTION OF SPECIFIC EMBODIMENTS
(21) Referring to the drawings, to the following detailed description, and to incorporated materials, detailed information about the apparatus, systems, and methods is provided including the description of specific embodiments. The detailed description serves to explain the principles of the apparatus, systems, and methods. The apparatus, systems, and methods are susceptible to modifications and alternative forms. The application is not limited to the particular forms disclosed. The application covers all modifications, equivalents, and alternatives falling within the scope of the apparatus, systems, and methods as defined by the claims.
(22) The inventor's apparatus, systems, and methods are described and illustrated by examples of apparatus, systems, and methods constructed in accordance with the present invention. Various changes and modifications of these examples will be apparent to those skilled in the art from the description of the examples and by practice of the invention. The scope of the invention is not intended to be limited to the particular examples disclosed and the invention covers all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the claims.
(23) Referring now to the drawings and in particular to
(24) Step #1 (102)—Select two immiscible solvents one or both containing nanocrystals. Two examples of solvents are oil and water and hexane and methanol. (See
(25) Step #2 (104)—Into a suitable vessel add the solvents of step 1. An alternative method is to add nanocrystals to solvents not containing nanocrystals (See
(26) Step #3 (106)—A shear force is applied to the mixtures of Step 2 (See
(27) Step #4 (108)—The nanocrystals irreversibly adsorb and self-assemble at the interface to form colloidosomes. (See
(28) Step #5 (110)—After evaporation of the fluids a dried microcapsule (colloidosomes) film will be formed on the substrate/interface (See
(29) Referring now to
(30) Reference Numeral 202a—Vessel
(31) Reference Numeral 204a—Substrate/Interface
(32) Reference Numeral 206a—Oil
(33) Reference Numeral 208a—Water
(34) Reference Numeral 212a—Boundary
(35) The description of the first embodiment 202a components illustrated in
(36) Referring now to
(37) Reference Numeral 202b—Vessel
(38) Reference Numeral 204b—Substrate/Interface
(39) Reference Numeral 206b—Hexane
(40) Reference Numeral 208b—Methanol
(41) Reference Numeral 210b—Boundary
(42) The description of the second embodiment 200b components illustrated in
(43) Referring now to
(44) Referring now to
(45) Referring now to
(46)
(47) Referring now to
(48) Referring now to
(49) Referring now to
(50) Referring now to
(51) Referring now to
(52) Referring now to
(53) Step #1 (702)—Into a suitable vessel introduce a colloidosome stabilized emulsion. (See
(54) Step #2 (704)—Into the vessel of step one install two opposing electrodes that are connected to an external power source. (See
(55) Step #3 (706)—Apply power to the two electrodes of step 2. (See
(56) Step #4 (708)—The colloidosomes of step one will migrate to one or both of the electrodes forming hollow sphere nanocrystal structures (colloidosomes). (See
(57) Step #5 (710)—Multi-layer structure of some determined thickness can be formed on an electrode that can also be called a substrate/interface. (See
(58) Step #6 (712)—The electrode/substrate/interface is removed from the vessel and the microcapsule structure (colloidosomes) film is dried. (See
(59) Referring now to
(60) Reference Numeral 804—Vessel
(61) Reference Numeral 806—Colloidosomes stabilized emulsion
(62) The description of the embodiment 800 components illustrated in
(63) Referring now to
(64) Reference Numeral 806—Colloidosomes stabilized emulsion
(65) Reference Numeral 808—Electrode
(66) Reference Numeral 810—Electrode
(67) Reference Numeral 812—External power source
(68) The description of the components illustrated in
(69) Referring now to
(70) Reference Numeral 804—Vessel
(71) Reference Numeral 806—Colloidosomes stabilized emulsion
(72) Reference Numeral 808—Electrode
(73) Reference Numeral 810—Electrode
(74) Reference Numeral 812—External power source
(75) Reference Numeral 1004—Direction of e-field
(76) The description of the components illustrated in
(77) Referring now to
(78) Reference Numeral 804—Vessel
(79) Reference Numeral 806—Colloidosomes stabilized emulsion
(80) Reference Numeral 808—Electrode
(81) Reference Numeral 810—Electrode
(82) Reference Numeral 812—External power source
(83) Reference Numeral 1004—Direction of e-field
(84) Reference Numeral 1006—Colloidosomes migrating to electrode/substrate
(85) The description of the components illustrated in
(86) Referring now to
(87) Reference Numeral 804—Vessel
(88) Reference Numeral 806—Colloidosomes stabilized emulsion
(89) Reference Numeral 808—Electrode
(90) Reference Numeral 810—Electrode
(91) Reference Numeral 812—External power source
(92) Reference Numeral 1004—Direction of e-field
(93) Reference Numeral 1202—Colloidosomes have migrating to electrode/substrate
(94) The description of the components illustrated in
(95) Referring now to
(96) Reference Numeral 1202—Colloidosomes have migrating to electrode/substrate 810.
(97) The nanocrystals form colloidosomes 1202 assemble at the substrate 810.
(98) Referring now to
(99) The inventor's apparatus, systems, and methods will now be described by way of non-limitative examples which illustrate individual embodiments of the inventor's apparatus, systems, and methods.
Example 1
(100) The inventors have performed proof-of-principle experiments to demonstrate the process. In the proof-of-principle experiment the inventors made an emulsion using ˜20 nm samarium cobalt oxide nanocrystals with oleic acid ligands to stabilize methanol droplets ˜200-500 nm in diameter within a hexane matrix. The colloidosome-stabilized droplets remained intact as they were electrophoretically deposited onto a substrate. The hollow colloidosome shells remained intact as the methanol and hexane evaporated. This process, which took less than 5 minutes, created an ˜2.5 micron thick conformal film that covered the electrode surface (cm×cm area).
Example 2
(101) The inventors have subsequently demonstrated (May 2017) that they can also make and deposit nickel nanocrystal colloidosome films. Further, the inventors have demonstrated that the colloidosomes do not collapse when ligands are removed using pulses of light. The invented method is estimated to make porous solids with specific surface areas 100-250 m2/g and % specific densities that span 0.01% to 10%.
(102) The inventor's apparatus, systems, and methods are described and illustrated by examples of apparatus, systems, and methods constructed in accordance with the present invention. The scope of the invention is not intended to be limited to the particular examples disclosed and the invention covers all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the claims.
(103) Although the description above contains many details and specifics, these should not be construed as limiting the scope of the application but as merely providing illustrations of some of the presently preferred embodiments of the apparatus, systems, and methods. Other implementations, enhancements and variations can be made based on what is described and illustrated in this patent document. The features of the embodiments described herein may be combined in all possible combinations of methods, apparatus, modules, systems, and computer program products. Certain features that are described in this patent document in the context of separate embodiments can also be implemented in combination in a single embodiment. Conversely, various features that are described in the context of a single embodiment can also be implemented in multiple embodiments separately or in any suitable subcombination. Moreover, although features may be described above as acting in certain combinations and even initially claimed as such, one or more features from a claimed combination can in some cases be excised from the combination, and the claimed combination may be directed to a subcombination or variation of a subcombination. Similarly, while operations are depicted in the drawings in a particular order, this should not be understood as requiring that such operations be performed in the particular order shown or in sequential order, or that all illustrated operations be performed, to achieve desirable results. Moreover, the separation of various system components in the embodiments described above should not be understood as requiring such separation in all embodiments.
(104) Therefore, it will, be appreciated that the scope of the present writing fully encompasses other embodiments which may become obvious to those skilled in the art. In the claims, reference to an element in the singular is not intended to mean “one and only one” unless explicitly so stated, but rather “one or more.” All structural and functional equivalents to the elements of the above-described preferred embodiment that are known to those of ordinary skill in the art are expressly incorporated herein by reference and are intended to be encompassed by the present claims. Moreover, it is not necessary for a device to address each and every problem sought to be solved by the present apparatus, systems, and methods, for it to be encompassed by the present claims. Furthermore, no element or component in the present disclosure is intended to be dedicated to the public regardless of whether the element or component is explicitly recited in the claims. No claim element herein is to be construed under the provisions of 35 U.S.C. 112, sixth paragraph, unless the element is expressly recited using the phrase “means for.”
(105) While the apparatus, systems, and methods may be susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and have been described in detail herein. However, it should be understood that the application is not intended to be limited to the particular forms disclosed. Rather, the application is to cover all modifications, equivalents, and alternatives falling within the scope of the application as defined by the following appended claims.
(106) All elements, parts, and steps described herein are preferably included. It is to be understood that any of these elements, parts and steps may be replaced by other elements, parts and steps or deleted altogether as will be obvious to those skilled in the art.
(107) Broadly, this writing discloses at least the following: An ultra low density film and an ultra low density solid material are produced by the steps of providing, a vessel, introducing two immiscible fluids into the vessel, adding nanocrystals to at least one of the two immiscible fluids, applying a shear force to the two immiscible fluids and the nanocrystals in a manner that causes the nanocrystals to self-assemble and form colloidosomes. The colloidosomes amass and evaporation of the two fluids produces dried colloidosomes. The ultra low density self-assembled colloidosomes are hollow self-assembled colloidosomes, which are formed into the ultra-low density film and the ultra-low density solid.
CONCEPTS
(108) This writing also presents at, least the following concepts:
(109) 1. A method of making a film or a solid material, comprising the steps of:
(110) providing a vessel,
(111) introducing two immiscible fluids into said vessel,
(112) nanocrystals contained in at least one of said two immiscible fluids,
(113) applying a shear force to said two immiscible fluids and said nanocrystals in a manner that causes said nanocrystals to self-assemble and form colloidosomes,
(114) enabling said colloidosomes to amass, and
(115) removing said two immiscible fluids to produce dried colloidosomes and make the film or the solid material.
(116) 2. The method of making a film or a solid material of concept 1 wherein said vessel has a lower portion and wherein said vessel is oriented with gravity aligned to said lower portion of said vessel allowing said colloidosomes to amass in said lower portion of said vessel.
(117) 3. The method of making a film or a solid material of concepts 1 and 2 wherein said step of enabling said colloidosomes to amass comprises providing a first electrode in said vessel, providing a second electrode in said vessel, and energizing said first electrode and said second electrode to cause said colloidosomes to migrate to said first electrode and produce a colloidosomes accumulate on said first electrode.
(118) 4. The method of making a film or a solid material of concepts 1, 2 and 3 wherein said step of removing said two immiscible fluids to produce dried colloidosomes comprises allowing evaporation of said two immiscible fluids to produce dried colloidosomes.
(119) 5. The method of making a film or a solid material of concepts 1, 2, 3, and 4 wherein said two immiscible fluids are oil and water.
(120) 6. The method of making a film or a solid material of concepts 1, 2, 3, 4, and 5 wherein said two immiscible fluids are hexane and methanol.
(121) 7. The method of making a film or a solid material of concepts 1, 2, 3, 4, 5, and 6 wherein said nanocrystals are metal nanocrystals.
(122) 8. The method of making a film or a solid material of concepts 1, 2, 3, 4, 5, 6, and 7 wherein said nanocrystals are oxide nanocrystals.
(123) 9. The method of making a film or a solid material of concepts 1, 2, 3, 4, 5, 6, 7, and 8 wherein said nanocrystals are organic nanocrystals.
(124) 10. The method of making a film or a solid material of concepts 1, 2, 3, 4, 5, 6, 7, 8, and 9 wherein said nanocrystals are nanocrystals composed of oxides, metals, semiconductors, and organics, and combinations of oxides, metals, semiconductors, and organics.
(125) 11. The method of making a film or a solid material of concepts 1, 2, 3, 4, 5, 6, 7, 8, 9, and 10 wherein said step of enabling said colloidosomes to amass comprises enabling said colloidosomes to amass and form a single layer of colloidosomes.
(126) 12. The method of making a film or a solid material of concepts 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, and 11 wherein said step of enabling said colloidosomes to amass comprises enabling said colloidosomes to amass and form multiple layers of colloidosomes.
(127) 13. The method of making a film or a solid material of concepts 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, and 12 wherein said step of adding nanocrystals to at least one of said two immiscible fluids comprises adding nanocrystals of a first material to at least one of said two immiscible fluids and adding nanocrystals of a second material to at least one of said two immiscible fluids wherein said first material and said second material are different materials and wherein said dried colloidosomes include both nanocrystals of a first material and nanocrystals of a second material.
(128) 14. A method of making a film or a solid material, comprising the steps of:
(129) providing a vessel;
(130) providing a stabilized emulsion, wherein said step of providing a stabilized emulsion includes providing two immiscible fluids with nanocrystals in at least one of said two immiscible fluids, applying a shear force to said two immiscible fluids and said nanocrystals in a manner that causes said nanocrystals to self-assemble and form colloidosomes;
(131) providing said stabilized emulsion in said vessel;
(132) providing a first electrode in said vessel;
(133) providing a second electrode in said vessel;
(134) energizing said first electrode and said second electrode to charge said colloidosomes causing said colloidosomes to migrate to said first electrode and produce a colloidosomes accumulate on said first electrode;
(135) enabling said colloidosomes to amass, and
(136) removing said two immiscible fluids to produce dried colloidosomes and make the film or the solid material.
(137) 15. The method of making a film or a solid material of concept 14 wherein said step of enabling said colloidosomes to amass comprises enabling said colloidosomes to amass and form a single layer of colloidosomes.
(138) 16. The method of making a film or a solid material of concepts 14 and 15 wherein said step of enabling said colloidosomes to amass comprises enabling said colloidosomes to amass and form multiple layers of colloidosomes.
(139) 17. The method of making a film or a solid material of concepts 14, 15, and 16 wherein said step of providing two immiscible fluids with nanocrystals in at least one of said two immiscible fluids comprises providing two immiscible fluids with nanocrystals of a first material in at least one of said two immiscible fluids and providing two immiscible fluids with nanocrystals of a second material in at least one of said two immiscible fluids wherein said first material and said second material are different materials.
(140) 18. A film or a solid material product, comprising:
(141) self-assemble colloidosomes that form a film or solid material product.
(142) 19. The film or a solid material product of concept 18 wherein said self-assemble colloidosomes are hollow self-assembled colloidosomes.
(143) 20. The film or a solid material product of concepts 18 and 19 wherein the film is made of hollow self-assemble colloidosomes that form a single layer of colloidosomes.
(144) 21. The film or a solid material product of concepts 18, 19, and 20 wherein the film is made of hollow self-assemble colloidosomes that form multiple layers of colloidosomes.
(145) 22. The film or a solid material product of concepts 18, 19, 20, and 21 wherein the film is made of hollow self-assemble colloidosomes that include both nanocrystals of a first material and nanocrystals of a second material.
(146) 23. The film or a solid material product of concepts 18, 19, 20, 21, and 22 wherein the solid material product is made of hollow self-assemble colloidosomes that form multiple layers of colloidosomes.
(147) 24. The film or a solid material of concepts 18, 19, 20, 21, 22, and 23 wherein the solid material product is made of hollow self-assemble colloidosomes that include both nanocrystals of a first material and nanocrystals of a second material.