Contactless current measurement
11300591 · 2022-04-12
Assignee
Inventors
Cpc classification
International classification
Abstract
For contactless current measurement at a first primary conductor that is configured to conduct a first primary current having a first current strength, and at a second primary conductor that is configured to conduct a second primary current having a second current strength, a ring-shaped magnetic core that encircles the first primary conductor and the second primary conductor detects the total magnetic field in the magnetic core and generates from the total magnetic field detected in the magnetic core a signal corresponding to the superposition of the first current strength and the second current strength. The first or second magnetic field component or individually both are also detected, and from the detected first or second magnetic field component or from both, a signal corresponding to the first current strength or a signal corresponding to the second current strength or both are generated.
Claims
1. A current sensor arrangement comprising: a first primary conductor configured to conduct a first primary current having a first current strength, a second primary current configured to conduct a second primary current having a second current strength, a magnetic core that encircles the first primary conductor and the second primary conductor such that the first primary current generates a first magnetic field component in the magnetic core, and the second primary current generates a second magnetic field component in the magnetic core, wherein the first magnetic field component and the second magnetic field component superpose to a total magnetic field, and an evaluation unit comprising a secondary conductor, at least one segment of which is encircled by the magnetic core, and a controllable voltage source that is connected to the secondary conductor and is configured to apply a voltage with controllable polarity to the secondary conductor, so that a corresponding secondary current flows through the secondary conductor; wherein the evaluation unit is configured to generate, based on the total magnetic field in the magnetic core, a signal representing the superposition of the first current strength and the second current strength, determine a spectrum of the secondary current, and determine, based on the spectrum, a measured value representing an amplitude of the first primary current.
2. The current sensor arrangement in accordance with claim 1, wherein the first primary current flows in the first primary conductor and the second primary current flows in the second primary conductor such that, in the magnetic core, the first magnetic field component is directed in the opposite direction of the second magnetic field component.
3. The current sensor arrangement in accordance with claim 2, wherein the first primary current and the second primary current have identical frequencies.
4. The current sensor arrangement in accordance with claim 1, wherein the evaluation unit comprises: a control unit, coupled to the secondary conductor and the controllable voltage source and configured to continuously detect the completion of a magnetic saturation in the core and, upon detecting the magnetic saturation of the core, to control the voltage source to reverse the polarity of the voltage in order to reverse the magnetization of the magnetic core, and a current evaluation unit that is configured to generate a measurement signal representing the secondary current, to determine the spectrum of the secondary signal based on the measurement signal, and to determine, from the spectrum of the secondary current, the frequency of the first primary current as well as the amplitude of the first primary current at the corresponding frequency.
5. The current sensor arrangement in accordance with claim 4, wherein the control unit is coupled to the current evaluation unit and is additionally configured to detect, by evaluating the measurement signal, that the magnetic saturation of the magnetic core has been reached, when the measurement signal exceeds a defined maximum value or falls below a defined minimum value.
6. The current sensor arrangement in accordance with claim 5, wherein the current evaluation unit is additionally configured to determine the time span during which the measurement signal exceeds the defined maximum value and generate a positive signal corresponding to this time span; determine the time span during which the measurement signal falls below the defined minimum value and generate a negative signal corresponding to this time span, and compare the positive signal and the negative signal with each other.
7. The current sensor arrangement in accordance with claim 4, wherein the current evaluation unit is configured to periodically sample the measurement signal and to calculate from the sampled values by means of spectral transformation a digital spectrum of the measurement signal to obtain the spectrum of the secondary current.
8. The current sensor arrangement in accordance with claim 1, wherein the secondary current has an oscillation frequency, and wherein the spectrum of the secondary current has a main lobe at the oscillation frequency of the secondary current and two side lobes symmetrical to the main lobe, and wherein the frequency of the primary current is determined from the distance between the main and side lobes or from the distance between the two side lobes.
9. The current sensor arrangement in accordance with claim 8, wherein the distance between main lobe and one of the neighboring side lobes corresponds to the frequency of the primary current.
10. The current sensor arrangement in accordance with claim 1, wherein the magnetic field evaluation unit has at least one magnetic field probe and is configured to determine, by means of the at least one magnetic field probe, a near field of the first primary conductor and/or a near field of the second primary conductor or the near fields of both primary conductors and to determine therefrom the first primary current or the second primary current or both.
11. The current sensor arrangement in accordance with claim 1, wherein the spectrum is composed of a main lobe and a plurality of side lobes; and wherein, to determine, based on the spectrum, the measured value representing the amplitude of the first primary current, the evaluation unit is configured to determine the amplitude of the first primary current based on the amplitude of at least one of the side lobes of the spectrum.
12. A method for contactless current measurement at a first primary conductor and a second primary conductor, the first primary conductor being configured to conduct a first primary current having a first current strength, and the second primary conductor being configured to conduct a second primary current having a second current strength, a magnetic core encircling the first primary conductor and the second primary conductor such that the first primary current generates a first magnetic field component and the second primary current generates a second magnetic field component and the first magnetic field component and the second magnetic field component superpose to a total magnetic field, the method comprising: applying a voltage with controllable polarity to a secondary conductor, at least one segment of which is encircled by the magnetic core so that a corresponding secondary current flows through the secondary conductor; detecting the total magnetic field in the magnetic core based on the secondary current and generating from the total magnetic field detected in the magnetic core a signal corresponding to the superposition of the first current strength and the second current strength, determining a spectrum of the secondary current; and determining, based on the spectrum, a measured value representing an amplitude of the first primary current.
13. The method in accordance with claim 12, wherein the first primary current flows in the first primary conductor and the second primary current flows in the second primary conductor such that, in the magnetic core, the first magnetic field component is directed in the direction opposite of the second magnetic field component.
14. The method in accordance with claim 13, wherein the first primary current and the second primary current have identical frequencies.
15. The method in accordance with claim 12, further comprising: continuously detecting when a magnetic saturation of the core is reached and, upon detection of the magnetic saturation of the core, reversing the polarity of the voltage in order to reverse magnetize the magnetic core, generating a measurement signal representing the secondary current, and determining the spectrum of the secondary signal based on the measurement signal, determining the frequency of the first primary current based on the spectrum, and determining the amplitude of the first primary current at the corresponding frequency based on the spectrum.
16. The method in accordance with claim 15, further comprising: detecting when a magnetic saturation of the magnetic core is reached by evaluating when the measurement signal exceeds a defined maximum value or falls below a defined minimum value.
17. The method in accordance with claim 16, further comprising: determining the time span during which the measurement signal exceeds the defined maximum value and generating a positive signal corresponding to this time span, and determining the time span during which the measurement signal falls below a defined minimum value and generating a negative signal corresponding to this time span, and comparing the positive signal with the negative signal.
18. The method in accordance with claim 15, wherein the measurement signal is periodically sampled and a digital spectrum of the measurement signal is calculated from the sampling values by means of spectral transformation.
19. The method in accordance with claim 12, wherein the secondary current has an oscillation frequency, wherein the spectrum has a main lobe at the oscillation frequency of the secondary current and two side lobes symmetrical to the main lobe, and wherein the frequency of the primary current is determined from the distance between main and side lobes or from the distance between the two side lobes.
20. The method in accordance with claim 19, wherein the distance between main lobe and one of the neighboring side lobes corresponds to the frequency of the primary current.
21. The method in accordance with claim 12, wherein a near field of the first primary conductor and/or a near field of the second primary conductor or the near fields of both primary conductors is/are determined and from this the first primary current or the second primary current or both is/are determined.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The invention is described in greater detail with reference to the embodiments illustrated in the figures, wherein similar or identical elements are designated with the same reference signs.
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DETAILED DESCRIPTION
(14) In
(15) The secondary conductor 102 is fed by a controlled voltage source 104 which generates, for example, a rectangular bipolar source voltage ±U.sub.S, thus driving a secondary current i.sub.S through the secondary conductor 102. In order to measure the secondary current i.sub.S, a shunt resistor 105 having a resistance value of R.sub.SH is connected between secondary conductor 102 and voltage source 104. A voltage U.sub.SH present at the shunt resistor 105 is tapped, by measurement unit 106, evaluated, and fed to a control unit 107 in the form of a signal D representing the differential current. The control unit 107 generates from this a control signal CTR, with which the voltage source 104 is controlled.
(16) The functioning of the current sensor shown in
(17) In accordance with Faraday's Law, for a voltage u.sub.i induced in the secondary conductor 102 the following holds true:
u.sub.i=−N.Math.dΦ/dt=−N.Math.A.Math.dB/dt, (1)
wherein A designates the (effective) cross-sectional surface of the core 103, Φ designates the magnetic flux caused by the secondary current i.sub.S in the core 103, B designates the magnetic flux density with B=μ.sub.0.Math.(H+M) and μ.sub.0 to designates the magnetic field constant. During the reversal of the magnetization of the core 103, which corresponds to the left or right vertical branch of the magnetization characteristic curve in
u.sub.i=−N.Math.A.Math.μ.sub.0.Math.dM/dt(during reversal of magnetization), (2)
or, in other words, the differential inductance of the secondary conductor 102 during the reversal of the magnetization becomes almost infinitively large. As soon as the magnetization in the core 103 has reached the saturation magnetization M.sub.SAT, the secondary current i.sub.S begins to increase and is then only limited by the sum of the ohmic resistance value of the secondary conductor 102 and the ohmic resistance value R.sub.SH of the shunt resistor 105.
(18) The waveform over time of the secondary current i.sub.S, when the primary current i.sub.P equals zero, is illustrated in
(19)
i.sub.P[n]=(N/2).Math.(i.sub.S[n−1]+i.sub.S[n]). (3)
(20) Because of the fact that the hysteresis of the magnetization characteristic curve has virtually no effect on the measurement results, this current measurement method is very good for measuring very small currents. The measurement range extends from a few milliampers up to kiloamperes. During the magnetization reversal of core 103, the secondary current i.sub.S follows the primary current i.sub.P according to the transformation ratio N:1. The secondary current i.sub.S is sampled at least once during the magnetization reversal in order to obtain a measured value for the calculation of the primary current i.sub.P. However, during the magnetization reversal the sampling may be carried out repeatedly at a sampling rate that is substantially higher than an oscillation frequency of the sensor f.sub.SENSOR. During the magnetization reversal and until the point at which the core 103 becomes magnetically saturated, the secondary current i.sub.S stays approximately constant and equal to (i.sub.P/N)±i.sub.μ. This idealized approach can be applied when the hysteresis characteristic curve of the magnetic core 103 is approximately rectangular.
(21) The measuring technique explained above with reference to the
(22) In the example shown in
Δi.sub.P[n]=i.sub.Pa[n]−i.sub.Pb[n]=N.Math.(i.sub.S[n−1]+i.sub.S[n])/2. (4)
The time intervals Δt+ and Δt− (see
dM/dt=−u.sub.i(N.Math.A.Math.μ.sub.0)=−(U.sub.S−R.sub.SH.Math.i.sub.S)/(N.Math.A.Math.μ.sub.0). (5)
Thus, the higher the amplitude U.sub.S of the voltage ±U.sub.S generated by the voltage source 104, the higher the oscillation frequency of the secondary current. The oscillation frequency f.sub.SENSOR of the sensor can be derived from equation 2:
f.sub.SENSOR=1/(Δt++Δt−), (6a)
wherein
Δt+=(μ.sub.0.Math.ΔM.Math.N.Math.A)/(U.sub.S−i.sub.S.Math.R.sub.SH) (6b)
and
Δt−=(μ.sub.0.Math.ΔM.Math.N.Math.A)/(U.sub.S+i.sub.S.Math.R.sub.SH). (6c)
ΔM designates a magnetization swing during a magnetization reversal. From the equations 6a to 6c it can be seen that the oscillation frequency f.sub.SENSOR of the sensor depends, on the one hand, on the primary current itself, as well as, on the other hand, on the voltage amplitude U.sub.S of the voltage generated by the voltage source 104 and on the magnetization swing ΔM.
(23) In particular with sensors employed for differential current measurement, the geometric arrangement of the primary conductor in relation to the core 103 is nonsymmetrical and the resulting magnetic field (i.e. the net magnetic field) is not entirely cancelled, also not when the difference i.sub.Pa−i.sub.Pb equals zero. This leads to local saturations in the core 103, which amount to a reduction of the effective cross-section surface A of the core 103. The result of this is a modulation of the magnetization reversal times Δt+ and Δt−. This modulation is periodic and depends on the frequency f.sub.P of the primary current i.sub.P. This effect can also be deduced from the equations 6b and 6c if one assumes that the (effective) cross-section surface A periodically varies together with the frequency f.sub.P of the primary currents i.sub.Pa and i.sub.Pb.
(24) An evaluation unit 602 serves to measure the frequency of the primary current by regularly sampling the secondary current i.sub.S or the measurement signal U.sub.SH representing the secondary current i.sub.S and calculating, from the sampling values i.sub.S [n], a spectrum, for example, by means of Fast Fourier Transformation (FFT), which may optionally include a windowing. The spectrum will indicate a significant (global) maximum for the oscillation frequency of the sensor f.sub.SENSOR. Two further (local) maxima having distinctly lower values (side maxima) are found at the frequencies f.sub.1=f.sub.SENSOR−f.sub.P and f.sub.2=f.sub.SENSOR+f.sub.P. The sought frequency f.sub.P of the primary current can thus be determined from the frequencies f.sub.1 and f.sub.2, for example, in accordance with equation 7:
f.sub.P=(f.sub.2−f.sub.1)/2 (7)
(25) Once the frequency f.sub.P is known, the amplitude S(f.sub.P) that corresponds to this frequency f.sub.P, which, in turn, corresponds to the strength of the primary current i.sub.P, can also be determined.
(26) The spectra shown in the
(27) As long as the primary currents i.sub.Pa and i.sub.Pb contain no alternating current portion, the global maximum (main lobe) of the oscillation frequency f.sub.SENSOR of the current sensor will be the only significant maximum in the spectrum. A primary current i.sub.Pa and i.sub.Pb with a portion of alternating current, however, will result in the modulation of the period duration f.sub.SENSOR.sup.−1 (cf. equation 6a) of the sensor oscillation that was described earlier on. This modulation manifests itself in the spectrum as local maxima at the frequencies f.sub.1 and f.sub.2 (first side lobes), as well as f1′ and f2′ (second side lobes) on both sides of the global maximum of the frequency f.sub.SENSOR. The distances of the frequencies of the two local maxima to the global maximum |f.sub.1−f.sub.SENSOR| and, respectively, |f.sub.2−f.sub.SENSOR| correspond to the frequency f.sub.P of the primary current i.sub.Pa and i.sub.Pb. The frequency distance f.sub.2−f.sub.1 corresponds to the twofold frequency f.sub.P of the primary current i.sub.Pa and i.sub.Pb (cf. equation 7). In the example shown in
(28) Current sensors for differential current measurement do not primarily provide any information regarding the strength of the individual primary current. In order to be able to measure, for example in multi-phase inverter circuits, the power being fed into the grid, additional components that measure the primary current in each individual conductor (phase) are needed to determine the total power output. For this, operating current sensors are generally used for each of the individual phases. With the current sensors described here, both the differential current, as well as the individual primary currents, can be directly measured.
(29) For this, the location-dependent magnetic near field is determined and evaluated and from this the primary current and/or its frequency or zero crossings are calculated. Wherein with common current sensors the aim is to integrate, as good as possible, throughout a circulation ∫H.Math.δ.sub.S around the primary conductor arrangement, here the modulation of the magnetic field H throughout this circulation is additionally used to obtain information about the primary current. For this, the current sensor that is configured for differential current measurement may be augmented, for example, with a local H field measurement, and/or the local increase of the magnetic field can be used to obtain information about the primary current.
(30) In current sensors that operate according to the Flux Gate Principle (as explained above in connection with
i.sub.S[n−1]=(i.sub.P+H.sub.Cl.sub.FE)/N (8)
i.sub.S[n]=(i.sub.P+H.sub.C.Math.l.sub.FE)/N. (9)
As previously explained, i.sub.S[n−1] is the secondary current during the first half period and i.sub.S[n] is the secondary current during the second half period. The following idealized relationships for the magnetization reversal times of the sensors can be deduced applying the Law of Induction u.sub.i=−N.Math.A(ΔB/Δt) (cf. equations 6b and 6c above):
Δt+=(ΔB.Math.N.Math.A.sub.FE)/(U.sub.S−i.sub.S.Math.R.sub.SH), (10)
Δt−=(ΔB.Math.N.Math.A.sub.FE)/(U.sub.S+i.sub.S.Math.R.sub.SH), (11)
wherein A.sub.FE is the effective ferrous cross-section of the core. If a constant voltage U.sub.S for magnetization reversal is assumed, it can be seen that a change in the magnetization reversal time results from a current flow in the primary conductor. With a current sensor with more than one primary conductors this leads to a near field effect (parasitic effect). Since, due to the conductor layout, it is impossible to completely compensate the current throughout the entire interior of the core, partial saturations arise in the concerned section of the core which lead to a reduction of the effective ferrous cross section A.sub.FE. With an alternating current this results in a magnetization reversal time that is cyclically modulated with the frequency of the alternating current. With the aid of the frequency spectrum of the magnetization reversal, the frequency of the primary current and the amplitude at this frequency are determined, for example using FFT. The field strength that is proportional to the flowing primary current is then determined from the spectrum amplitude measured at the frequency of the primary current.
(31) The magnetization of the core is always completely reversed, as a result of which, in absence of a primary current and thus of any differential current in the spectrum, only the fundamental frequency of the sensor is present (see
(32) As shown in