Arrangement for supplying a semi-finished product to a thermoforming machine, arrangement for thermoforming, and method
20220111577 · 2022-04-14
Assignee
Inventors
Cpc classification
B29C51/261
PERFORMING OPERATIONS; TRANSPORTING
B29C51/264
PERFORMING OPERATIONS; TRANSPORTING
B29C51/44
PERFORMING OPERATIONS; TRANSPORTING
B29C51/20
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C51/44
PERFORMING OPERATIONS; TRANSPORTING
B29C51/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An arrangement supplies a semi-finished product to a thermoforming machine as a starting material. The arrangement has a deposition device, on which cuttings of the starting material can be provided in each case, and a loading device having a table device and a movable loading unit. The loading unit has a first section and a second section that are each arranged to receive one of the cuttings at the section. At least one cutting can be deposited on the table device. The first section receives one of the cuttings from the deposition device and the second section receives another of the cuttings from the table device, and then the first section for depositing one cutting received from the deposition device on the table device and the second section for depositing the other cutting received from the table device can be positioned in a working region of the thermoforming machine.
Claims
1. Arrangement (4; 4′) for supplying a semi-finished product to a thermoforming machine (3) as a starting material (6) for thermoforming, wherein the arrangement (4; 4′) has a deposition device (10), on which cuttings (64a-c; 64) of the starting material (6) can be provided in each case, and a loading device (15) having a table device (31) and a movable loading unit (45); wherein the loading unit (45) has a first section (46) and a second section (47) and the first and second sections (46, 47) are each arranged for receiving one of the cuttings (64a-c; 64) at the section (46, 47), and wherein at least one of the cuttings (64a-c; 64) can be deposited on the table device (31); wherein the first section (46) can be positioned to receive one of the cuttings (64a-c; 64) from the deposition device (10) and the second section (47) can be positioned to receive another of the cuttings (64a-c; 64) from the table device (31), and then the first section (46) can be positioned to deposit one cutting (64a-c; 64) received from the deposition device (10) on the table device (31) and the second section (47) can be positioned to deposit the other cutting (64a-c; 64) received from the table device (31) in a working region (55) of the thermoforming machine (3).
2. Arrangement as claimed in claim 1, wherein the arrangement (4) has an unrolling device (19) for unrolling rolled goods, which is arranged upstream of the deposition device (10).
3. Arrangement as claimed in claim 2, wherein the arrangement (4) has a separating device (28), in particular a cutting device, which is arranged for separating a piece of the rolled goods which has been unrolled in sections by means of the unrolling device (19) and in particular has been deposited at least in sections on the deposition device (10) in order to form the cuttings (64a-c) of the starting material (6).
4. Arrangement as claimed in claim 1, wherein the arrangement (4′) for providing the cuttings (64) of the starting material (6) on the deposition device (10) is arranged in each case as a cutting of plate goods.
5. Arrangement as claimed in claim 1, wherein the loading unit (45) is movably arranged in such a way that, in a first position of the loading unit (45), the first section (46) of the loading unit (45) is positioned for receiving one (64b) of the cuttings (64a-c; 64) from the deposition device (10) and, at the same time, the second section (47) of the loading unit (45) is positioned for receiving the other (64a) of the cuttings (64a-c; 64) from the table device (31), and/or that the loading unit (45) is movably arranged in such a way that, in a second position of the loading unit (45), the first section (46) of the loading unit (45) is positioned for depositing one cutting (64b) on the table device (31) and, at the same time, the second section (47) of the loading unit (45) is positioned for depositing the other cutting (64a) in the working region (55) of the thermoforming machine (3).
6. Arrangement as claimed in claim 1, wherein the loading unit (45) is designed as a movable loading carriage.
7. Arrangement as claimed in claim 1, wherein the movable loading unit (45) is movable above the table device (31) and the deposition device (10), preferably along a substantially horizontal direction (H).
8. Arrangement as claimed in claim 1, wherein the first and second sections (46, 47) of the loading unit (45) are arranged one behind the other along a direction of movement (R1, R2) of the loading unit (45).
9. Arrangement as claimed in claim 1, wherein the cuttings (64a-c; 64) can be received at the first and the second section (46, 47) of the loading unit (45) in each case at an underside (48) of the loading unit (45) and that for this purpose the loading unit (45) is equipped with receiving means (49), in particular in the region of the underside (48) thereof.
10. Arrangement as claimed in claim 1, wherein the loading device (15) is designed and arranged such that the second section (47) of the movable loading unit (45) can be displaced into the working region (55) of the thermoforming machine (3).
11. Arrangement as claimed in claim 1, wherein the loading device (15) is designed in such a way that a shaped part (66) which is produced by means of thermoforming from a cutting (64a-c; 64) deposited beforehand in the working region (55) of the thermoforming machine (3) and is then demoulded can be deposited on an upper side (50) of the loading unit (45), in that position of the loading unit (45) in which the loading unit (45) is positioned for depositing the other cutting (64a-c; 64) in the working region (55) of the thermoforming machine (3).
12. Arrangement as claimed in claim 1, wherein the deposition device (10) is designed having a transport device (11).
13. Arrangement as claimed in claim 1, wherein the table device (31) of the loading device (15) is designed having a movable table (36) which can be moved substantially along a vertical direction (V).
14. Arrangement (1; 1′) for thermoforming with a thermoforming machine (3), as well as with an arrangement (4; 4′) as claimed in claim 1 in order to supply a semi-finished product to the thermoforming machine (3) as a starting material (6) for thermoforming.
15. Method for supplying a semi-finished product to a thermoforming machine (3) as a starting material (6) for thermoforming, comprising: providing a cutting (64a; 64) of the starting material (6) on a deposition device (10); receiving the cutting (64a; 64) provided on the deposition device (10) from the latter by a first section (46) of a movable loading unit (45) of a loading device (15); moving the loading unit (45) in a first direction (R1); depositing the cutting (64a; 64) received at the first section (46) by the deposition device (10) on a table device (31) of the loading device (15); moving the loading unit (45) in a second direction (R2); receiving the cutting (64a; 64) deposited on the table device (31) from the table device (31) by a second section (47) of the loading unit (45); moving the loading unit (45) in the first direction (R1) once again; depositing the cutting (64a; 64) received at the second section (47) by the table device (31) in a working region (55) of the thermoforming machine (3).
16. Method as claimed in claim 15, wherein while the cutting (64a; 64) deposited on the table device (31) is being received by the second section (47) of the loading unit (45), a further cutting (64b; 64) provided on the deposition device (10) is received by the first section (46) of the loading unit (45).
17. Method as claimed in claim 15, wherein, in order to provide the cutting (64a-c) of the starting material (6) on the deposition device (10), a piece of a starting material (6) provided as rolled goods is unrolled, in particular deposited on the deposition device (10) at least in sections, and is separated from the remaining rolled goods in order to form the cutting (64a-c).
18. Method as claimed in claim 15, wherein the cutting (64) of the starting material (6) is provided on the deposition device (10) as a cutting of plate goods.
Description
CONTENT OF THE DRAWINGS
[0059] The invention will be explained in more detail hereinafter with the aid of the exemplified embodiments shown in the schematic figures. In the drawing:
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
[0067]
[0068] The attached drawings are intended to provide improved understanding of the embodiments of the invention. They illustrate embodiments and are used in conjunction with the description to explain principles and concepts of the invention. Other embodiments and many of said advantages will be apparent in view of the drawings. The elements in the drawings are not necessarily illustrated to scale with respect to each other.
[0069] In the figures of the drawings, like and functionally identical elements, features and components and elements, features and components acting in an identical manner are provided with the same reference signs, unless indicated otherwise.
DESCRIPTION OF EXEMPLIFIED EMBODIMENTS
[0070]
[0071] The arrangement 4 comprises a deposition device 10 and a loading device 15. Furthermore, the arrangement 4 in
[0072] In
[0073] The separating device 28 and the unrolling device 19 are provided upstream of the deposition device 10 in the horizontal direction H. Therefore, the separating device 28 is arranged downstream of the unrolling device 19 along the conveying path of the starting material 6 between the unrolling device 19 and the deposition device 10. For a better overview, housings or support frames for the separating device 28 and the unrolling device 19 are each likewise not illustrated.
[0074] On the roll 21, the semi-finished product is delivered as rolled goods and starting material 6 for thermoforming in the thermoforming machine 3. In particular, the starting material 6 is a plastics material film, e.g. formed with a thermoplastic plastics material. The price of rolled goods is often cheaper than plate goods.
[0075] The loading device 15 has a table device 31 which is designed having a movable table 36 which can be moved substantially along a vertical direction V. In
[0076] Furthermore, the loading device 15 has a movable loading unit 45 which is designed as a movable loading carriage and can be moved above the table device 36 and the deposition device 10 substantially along the horizontal direction H. The loading unit 45 has a first section 46 and a second section 47 which are arranged along the horizontal direction H and thus along a direction of movement of the loading unit 45 one behind the other and in a fixed spatial relationship with respect to one another on the loading unit 45.
[0077] In the region of an underside 48 of the loading unit 45, said loading unit is equipped within the sections 46 and 47 respectively with receiving means 49 which are arranged for receiving cuttings 64, 64a-c of the starting material 6. For example, the receiving means 49 can each be designed as suction devices. Only a few of the receiving means 49 are schematically indicated for each of the sections 46, 47 in
[0078] By way of example, the thermoforming machine 3 of
[0079] The mode of operation of the arrangement 1 of
[0080] In order to supply the semi-finished product to the thermoforming machine 3 as the starting material 6 for thermoforming, a piece of the rolled goods on the roll 21 is firstly unrolled by means of the unrolling device 19. During unrolling, the starting material 6, i.e. at least part of the unrolled piece thereof, is deposited in sections on the deposition device 10. The procedure is illustrated graphically in
[0081] The deposition device 10 has a belt-like transport device 11 which is designed by way of example as a drivable endless belt and provides a horizontal deposition surface which is movable in the horizontal direction H in the region of an upper side of the transport device 10. The unrolled piece of the starting material 6 can be reliably deposited here in order to be subsequently transferred as a cutting to the loading unit 45.
[0082] If the desired quantity of starting material 6 has been unrolled and deposited on the deposition device 10, the deposited piece is cut off from the rest of the rolled goods by means of the separating device 28 which in
[0083] In the cycle of
[0084] After the cutting 64a has been received at the first section 46 positioned above the deposition device 10, the loading unit 45 is moved in a direction R1 in parallel with the horizontal direction H such that the loading unit 45 is moved from the first position, in which the first section 46 is positioned to receive the cutting 64a from the deposition device 10, to a second position, in which the first section 46 is positioned above the table 36 of the table device 31 in order to deposit the cutting 64a on a substantially horizontal surface of the table 36.
[0085] The table 36 can be arranged to receive, in another operating mode to be explained in greater detail later, a stack of cuttings, in particular cuttings of plate goods, wherein this stack can be arranged on the table 36 directly or by means of a pallet provided for this purpose. However, in the operating mode shown in
[0086] In the meantime, see
[0087] In the third cycle of
[0088] Thus, in
[0089] Then, the loading unit 45 moves in the direction R1 to the second position, in which the second section 47 is displaced into the working region 55, see
[0090] The loading device 15 is designed in such a manner that a shaped part 66 can be deposited on an upper side 50 of the loading unit 45, at least in a part thereof allocated to the second section 47. This is illustrated in
[0091] During the further production of successive shaped parts 66, the cycles or method steps shown in
[0092] It can be seen that the loading unit 45 thus has two “stations” which are formed by the first and second sections 46, 47 which each serve to receive one of the cuttings 64a, 64b, 64c, . . .
[0093] It has already been described above that the table 36 can be moved in the direction of movement 37 substantially in parallel with the vertical direction V and thus transversely to the horizontal directions of movement R1, R2 of the loading unit 45. In particular, the table 36 can be moved in a cycled manner.
[0094]
[0095] The unrolling device 19 is not used in the example operating mode of
[0096] In the operating mode of
[0097] Moreover, it is understood that in the operating mode of
[0098] Such an arrangement 1 with the vertically movable table 36 advantageously allows operation in several operating modes—supplying the starting material 6 as a semi-finished product from the roll 21 and successively cutting the cuttings 64, or alternatively supplying cuttings by receiving them from a previously provided stack 78 of plate or film cuttings. The arrangement 1 can thus be used very flexibly.
[0099] In variants of the arrangement 1, as described above with reference to
[0100] In the arrangement 1, both the cutting 64a, 64b, 64c, . . . and the shaped part 66, when fed into or removed from the thermoforming machine 3, can be treated in a similar and thus uniform manner in the various operating modes, irrespective of whether plate goods or rolled goods are used as the starting material. Moreover, it is possible to avoid any impairment of the achievable drawing depth, both in a positive and in a negative direction, calculated from the plane E, by virtue of the transport operations with the arrangement 4, as described above.
[0101] Advantageously, in the arrangement 1 of
[0102] In addition, the manner of supplying the cuttings and transporting the shaped part described with reference to
[0103]
[0104] The structure and operation of the arrangement 1′ are similar to those described in relation to
[0105] However, in contrast to
[0106] It should also be mentioned that in an example variant of the exemplified embodiment of
[0107] Although in the foregoing, the deposition devices 10 are preferably described as being formed having a transport device 11, it is understood that in variants of the above exemplified embodiments, the deposition device 10 can in each case be formed as a table with a deposition surface which is not intended to be moved during operation.
[0108] Although the invention has been described in full above with the aid of preferred exemplified embodiments, it is not limited thereto but can be modified in diverse ways.
LIST OF REFERENCE SIGNS
[0109] 1, 1′ arrangement for thermoforming
[0110] 3 thermoforming machine
[0111] 4, 4′ arrangement for supplying a semi-finished product
[0112] 6 starting material
[0113] 10 deposition device
[0114] 11 transport device
[0115] 15 loading device
[0116] 19 unrolling device
[0117] 21 roll
[0118] 28 separating device
[0119] 31 table device
[0120] 36 table
[0121] 37 direction of movement (table)
[0122] 45 loading unit
[0123] 46 first section
[0124] 48 second section
[0125] 48 underside (loading unit)
[0126] 49 receiving means
[0127] 50 upper side (loading unit)
[0128] 55 working region (thermoforming machine)
[0129] 64 cutting
[0130] 64a-c cutting
[0131] 65 cutting
[0132] 66 shaped part
[0133] 78 stack
[0134] 85 work station
[0135] B floor
[0136] E insertion plane
[0137] H horizontal direction
[0138] V vertical direction
[0139] R1 first direction of movement (loading unit)
[0140] R2 second direction of movement (loading unit)