METHOD OF DEPOSITING THIN FILMS USING PROTECTIVE MATERIAL
20220112600 · 2022-04-14
Assignee
Inventors
- Jae Min Kim (Suwon-si, KR)
- Ha Na Kim (Suwon-si, KR)
- Woong Jin Choi (Suwon-si, KR)
- Ji Yeon HAN (Suwon-si, KR)
- Ha Joon KIM (Suwon-si, KR)
Cpc classification
C23C16/0272
CHEMISTRY; METALLURGY
C23C16/52
CHEMISTRY; METALLURGY
C23C16/45527
CHEMISTRY; METALLURGY
C23C16/45531
CHEMISTRY; METALLURGY
C23C16/45534
CHEMISTRY; METALLURGY
H01L21/02148
ELECTRICITY
C23C16/45553
CHEMISTRY; METALLURGY
Y02E10/549
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
Disclosed is a method of forming a thin film using a surface protection material, the method comprising supplying the surface protection material to the inside of a chamber on which a substrate is placed; purging the interior of the chamber; supplying a doping precursor to the inside of the chamber; purging the interior of the chamber; supplying a first reactant to the inside of the chamber so that the first reactant reacts with the adsorbed doping precursor to form a doping thin film; supplying a dielectric film precursor to the inside of the chamber; purging the interior of the chamber; and supplying a second reactant to the inside of the chamber so that the second reactant reacts with the adsorbed dielectric film precursor to form a dielectric film.
Claims
1. A method of forming a thin film using a surface protection material, the method comprising: supplying the surface protection material to the inside of a chamber on which a substrate is placed; purging the interior of the chamber; supplying a doping precursor to the inside of the chamber; purging the interior of the chamber; supplying a first reactant to the inside of the chamber so that the first reactant reacts with the adsorbed doping precursor to form a doping thin film; supplying a dielectric film precursor to the inside of the chamber; purging the interior of the chamber; and supplying a second reactant to the inside of the chamber so that the second reactant reacts with the adsorbed dielectric film precursor to form a dielectric film.
2. The method of claim 1, wherein the surface protection material is represented by the following Chemical Formula 1: ##STR00037## wherein n is 1 or 2, and R is selected from a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, a cycloalkyl group having 3 to 6 carbon atoms, and an aryl group having 6 to 12 carbon atoms.
3. The method of claim 1, wherein the surface protection material is represented by the following Chemical Formula 2: ##STR00038## wherein n is each independently selected from an integer of 1 to 5.
4. The method of claim 1, wherein the surface protection material is represented by the following Chemical Formula 3: ##STR00039## wherein n is each independently an integer from 0 to 8, R1 is each independently selected from an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 5 carbon atoms, or a hydrogen atom, R2 is each independently selected from an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 3 to 6 carbon atoms, and an aryl group having 6 to 12 carbon atoms.
5. The method of claim 1, wherein the surface protection material is represented by the following Chemical Formula 4: ##STR00040## wherein n is each independently an integer from 1 to 8 and m is each independently an integer from 1 to 5, R1 or R2 is each independently selected from an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 3 to 6 carbon atoms, and an aryl group having 6 to 12 carbon atoms.
6. The method of claim 1, wherein the surface protection material is represented by the following Chemical Formula 5: ##STR00041## wherein n is each independently an integer from 1 to 5 and m is each independently an integer from 0 to 8, R1 is each independently selected from an alkyl group having 1 to 8 carbon atoms, or a hydrogen atom, R2 is each independently selected from an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 3 to 6 carbon atoms, and an aryl group having 6 to 12 carbon atoms.
7. The method of claim 1, wherein the surface protection material is represented by the following Chemical Formula 6: ##STR00042## wherein n is each independently an integer from 1 to 8 and m is each independently an integer from 1 to 6, R1 or R2 is each independently selected from an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 3 to 6 carbon atoms, and an aryl group having 6 to 12 carbon atoms.
8. The method of claim 1, wherein the surface protection material is represented by the following Chemical Formula 7: ##STR00043## wherein n is each independently an integer from 0 to 5 and m is each independently an integer from 1 to 5, R is each independently selected from an alkyl group having 1 to 10 carbon atoms, a cycloalkyl group having 3 to carbon atoms, and an aryl group having 6 to 12 carbon atoms.
9. The method of claim 1, wherein the surface protection material is represented by the following Chemical Formula 8: ##STR00044## wherein n is each independently an integer from 0 to 8, R1 to R3 are each independently selected from an alkyl group having 1 to 8 carbon atoms, R4 is selected from a hydrogen, an alkyl group having 1 to 6 carbon atoms, and an alkoxy group having 1 to 8 carbon atoms.
10. The method of claim 1, wherein the doping precursor is represented by the following Chemical Formula 9: ##STR00045## wherein R1 to R3 are each independently selected from a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 12 carbon atoms, an alkylamine group having 1 to 10 carbon atoms, a dialkyl amine group having 2 to 10 carbon atoms, aryl amine group having 6 to 12 carbon atoms, an aralkylamine group having 7 to 13 carbon atoms, a cyclic amine group having 3 to 10 carbon atoms, a heterocyclic amine group having 3 to 10 carbon atoms, a heteroarylamine group having 6 to 12 carbon atoms, or an alkyl silylamine group having 2 to 10 carbon atoms.
11. The method of claim 10, wherein the doping precursor is represented by any one of the following Chemical Formulas 10 to 14: ##STR00046##
12. The method of claim 1, wherein the doping precursor is represented by the following Chemical Formula 15: ##STR00047## wherein A and B are each independently selected from a hydrogen atom, a halogen atom, an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 12 carbon atoms, an alkylamine group having 2 to 10 carbon atoms, an arylamine group having 6 to 12 carbon atoms, and an aralkylamine group having 7 to 13 carbon atoms, a cyclic amine group having 3 to 10 carbon atoms, a heterocyclic amine group having 3 to 10 carbon atoms, and an alkyl silylamine group having 2 to 10 carbon atoms, L is selected from a halogen atom, a hydrogen atom, or an azide group.
13. The method of claim 12, wherein the doping precursor is represented by any one of the following Chemical Formulas 16 to 21: ##STR00048##
14. The method of claim 1, wherein the doping precursor is represented by the following Chemical Formula 22: ##STR00049## wherein R1 to R6 are each independently selected from a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 12 carbon atoms, an alkylamine group having 1 to 10 carbon atoms, an aryl amine group having 6 to 12 carbon atoms, an aralkylamine group having 7 to 13 carbon atoms, a cyclic amine group having 3 to 10 carbon atoms, a heterocyclic amine group having 3 to 10 carbon atoms, a heteroarylamine group having 6 to 12 carbon atoms, or an alkyl silylamine group having 2 to 10 carbon atoms.
15. The method of claim 14, wherein the doping precursor is represented by the following Chemical Formula 23: ##STR00050##
16. The method of claim 1, wherein the doping precursor is represented by the following Chemical Formula 24: ##STR00051## wherein R1 to R5 are each independently selected from a hydrogen atom, and an alkyl group having 1 to 4 carbon atoms, R6 to R9 are each independently selected from a hydrogen atom, and an alkyl group having 1 to 4 carbon atoms, an alkylamine group having 1 to 4 carbon atoms, a dialkyl amine group having 2 to 4 carbon atoms, and an aryl group having 6 to 12 carbon atoms.
17. The method of claim 16, wherein the doping precursor is represented by any one of the following Chemical Formulas 25 to 27: ##STR00052##
18. The method of claim 1, wherein the doping precursor is represented by the following Chemical Formula 28: ##STR00053## wherein R1 to R4 are each independently selected from a hydrogen atom, and an alkyl group having 1 to 4 carbon atoms, an alkylamine group having 1 to 4 carbon atoms, a dialkyl amine group having 2 to 4 carbon atoms, and an aryl group having 6 to 12 carbon atoms.
19. The method of claim 18, wherein the doping precursor is represented by the following Chemical Formula 29: ##STR00054##
20. The method of claim 1, wherein the first reactant and the second reactant are selected from O.sub.3, O.sub.2, H.sub.2O, H.sub.2O.sub.2, N.sub.2O, and NH.sub.3.
21. The method of claim 1, wherein the dielectric film precursor is a compound including at least one of a tetravalent metal containing Ti, Zr, and Hf.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
DETAILED DESCRIPTION
[0063] Hereinafter, embodiments of the present invention will be described using
[0064]
[0065] The substrate is exposed to the surface protection material supplied to the interior of the chamber, and the surface protection material is adsorbed to the surface of the substrate. The surface protection material has a similar behavior to a doping precursor during the deposition process. The surface protection material forms a kind of suppression layer to prevent the adsorption of the doping precursor in a subsequent process, so that an island growth and the like are alleviated and a local compositional non-uniformity in a thin film formed thereafter is improved.
[0066] The surface protection material may be represented by the following Chemical Formula 1:
##STR00019##
[0067] wherein n is 1 or 2, and R is selected from a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, a cycloalkyl group having 3 to 6 carbon atoms, and an aryl group having 6 to 12 carbon atoms.
[0068] The surface protection material may be represented by the following Chemical Formula 2:
##STR00020##
[0069] wherein n is each independently selected from an integer of 1 to 5.
[0070] The surface protection material may be represented by the following Chemical Formula 3:
##STR00021##
[0071] wherein n is each independently an integer from 0 to 8,
[0072] R1 is each independently selected from an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 5 carbon atoms, or a hydrogen atom,
[0073] R2 is each independently selected from an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 3 to 6 carbon atoms, and an aryl group having 6 to 12 carbon atoms.
[0074] The surface protection material may be represented by the following Chemical Formula 4:
##STR00022##
[0075] wherein n is each independently an integer from 1 to 8 and m is each independently an integer from 1 to 5,
[0076] R1 or R2 is each independently selected from an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 3 to 6 carbon atoms, and an aryl group having 6 to 12 carbon atoms.
[0077] The surface protection material may be represented by the following Chemical Formula 5:
##STR00023##
[0078] wherein n is each independently an integer from 1 to 5 and m is each independently an integer from 0 to 8,
[0079] R1 is each independently selected from an alkyl group having 1 to 8 carbon atoms, or a hydrogen atom,
[0080] R2 is each independently selected from an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 3 to 6 carbon atoms, and an aryl group having 6 to 12 carbon atoms.
[0081] The surface protection material may be represented by the following Chemical Formula 6:
##STR00024##
[0082] wherein n is each independently an integer from 1 to 8 and m is each independently an integer from 1 to 6,
[0083] R1 or R2 is each independently selected from an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 3 to 6 carbon atoms, and an aryl group having 6 to 12 carbon atoms.
[0084] The surface protection material may be represented by the following Chemical Formula 7:
##STR00025##
[0085] wherein n is each independently an integer from 0 to 5 and m is each independently an integer from 1 to 5,
[0086] R is each independently selected from an alkyl group having 1 to 10 carbon atoms, a cycloalkyl group having 3 to carbon atoms, and an aryl group having 6 to 12 carbon atoms.
[0087] The surface protection material may be represented by the following Chemical Formula 8:
##STR00026##
[0088] wherein n is each independently an integer from 0 to 8,
[0089] R1 to R3 are each independently selected from an alkyl group having 1 to 8 carbon atoms,
[0090] R4 is selected from a hydrogen, an alkyl group having 1 to 6 carbon atoms, and an alkoxy group having 1 to 8 carbon atoms.
[0091] Thereafter, a purge gas (for example, an inert gas such as Ar) is supplied to the interior of the chamber to discharge the unadsorbed surface protection material or by-products.
[0092] Thereafter, the substrate is exposed to a doping precursor supplied to the interior of the chamber, and the doping precursor is adsorbed on the surface of the substrate.
[0093] The doping precursor may be represented by the following Chemical Formula 9:
##STR00027##
[0094] wherein R1 to R3 are each independently selected from a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 12 carbon atoms, an alkylamine group having 1 to 10 carbon atoms, a dialkyl amine group having 2 to 10 carbon atoms, aryl amine group having 6 to 12 carbon atoms, an aralkylamine group having 7 to 13 carbon atoms, a cyclic amine group having 3 to 10 carbon atoms, a heterocyclic amine group having 3 to 10 carbon atoms, a heteroarylamine group having 6 to 12 carbon atoms, or an alkyl silylamine group having 2 to 10 carbon atoms.
[0095] The doping precursor is represented by any one of the following Chemical Formulas 10 to 14:
##STR00028##
[0096] The doping precursor may be represented by the following Chemical Formula 15:
##STR00029##
[0097] wherein A and B are each independently selected from a hydrogen atom, a halogen atom, an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 12 carbon atoms, an alkylamine group having 2 to 10 carbon atoms, an arylamine group having 6 to 12 carbon atoms, and an aralkylamine group having 7 to 13 carbon atoms, a cyclic amine group having 3 to 10 carbon atoms, a heterocyclic amine group having 3 to 10 carbon atoms, and an alkyl silylamine group having 2 to 10 carbon atoms,
[0098] L is selected from a halogen atom, a hydrogen atom, or an azide group.
[0099] The doping precursor may be represented by any one of the following Chemical Formulas 16 to 21:
##STR00030##
[0100] The doping precursor may be represented by the following Chemical Formula 22:
##STR00031##
[0101] wherein R1 to R6 are each independently selected from a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 12 carbon atoms, an alkylamine group having 1 to 10 carbon atoms, an aryl amine group having 6 to 12 carbon atoms, an aralkylamine group having 7 to 13 carbon atoms, a cyclic amine group having 3 to 10 carbon atoms, a heterocyclic amine group having 3 to 10 carbon atoms, a heteroarylamine group having 6 to 12 carbon atoms, or an alkyl silylamine group having 2 to 10 carbon atoms.
[0102] The doping precursor may be represented by the following Chemical Formula 23:
##STR00032##
[0103] The doping precursor may be represented by the following Chemical Formula 24:
##STR00033##
[0104] wherein R1 to R5 are each independently selected from a hydrogen atom, and an alkyl group having 1 to 4 carbon atoms,
[0105] R6 to R9 are each independently selected from a hydrogen atom, and an alkyl group having 1 to 4 carbon atoms, an alkylamine group having 1 to 4 carbon atoms, a dialkyl amine group having 2 to 4 carbon atoms, and an aryl group having 6 to 12 carbon atoms.
[0106] The doping precursor may be represented by any one of the following Chemical Formulas 25 to 27:
##STR00034##
[0107] The doping precursor may be represented by the following Chemical Formula 28:
##STR00035##
[0108] wherein R1 to R4 are each independently selected from a hydrogen atom, and an alkyl group having 1 to 4 carbon atoms, an alkylamine group having 1 to 4 carbon atoms, a dialkyl amine group having 2 to 4 carbon atoms, and an aryl group having 6 to 12 carbon atoms.
[0109] The doping precursor may be represented by the following Chemical Formula 29:
##STR00036##
[0110] For example, the doping precursor cannot be adsorbed at the position where the surface protection material is adsorbed. In other words, the surface protection material prevents the adsorption of the doping precursor.
[0111] Thereafter, a purge gas (for example, an inert gas such as Ar) is supplied to the interior of the chamber to discharge the unadsorbed doping precursor or by-products.
[0112] Thereafter, the substrate is exposed to a reactant supplied to the interior of the chamber, and a doping thin film is formed on the surface of the substrate. The reactant reacts with the doping precursor to form the doping thin film, and the reactant may be selected from O.sub.3, O.sub.2, H.sub.2O, H.sub.2O.sub.2, N.sub.2O, and NH.sub.3.
[0113] Thereafter, a purge gas (for example, an inert gas such as Ar) is supplied to the interior of the chamber to discharge the unreacted material or by-products.
[0114] Thereafter, the substrate is exposed to a dielectric film precursor supplied to the interior of the chamber, and the dielectric film precursor is adsorbed on the surface of the substrate. The dielectric film precursor may be a compound including at least one of a tetravalent metal containing Ti, Zr, and Hf.
[0115] Thereafter, a purge gas (for example, an inert gas such as Ar) is supplied to the interior of the chamber to discharge the unadsorbed dielectric film precursor or by-products.
[0116] Thereafter, the substrate is exposed to a reactant supplied to the interior of the chamber, and a dielectric film is formed on the surface of the substrate. The reactant reacts with the dielectric film precursor to form the dielectric film, and the reactant may be selected from O.sub.3, O.sub.2, H.sub.2O, H.sub.2O.sub.2, N.sub.2O, and NH.sub.3.
[0117] Thereafter, a purge gas (for example, an inert gas such as Ar) is supplied to the interior of the chamber to discharge the unreacted material or by-products.
Comparative Example 1
[0118]
[0119] The process of forming the thin film through the ALD process is as follows, and similar to the conventional doping method, the cycle ratios of silicon oxide and hafnium oxide are shown in Table 1 below. Table 1 shows the cycle ratio of SiO2 and HfO2 and XRD tetragonal phase ratio (%) according to the Comparative Example 1 and an embodiment 1, and the XRD Tetragonal phase ratio is calculated by T(101)/[(T101)+M(−111)+M(111)].
TABLE-US-00001 TABLE 1 Tetragonal Dep. Temp Cycle ratio phase (° C.) SiO HfO ratio(%) Comparative 320 0 1 0.44 Example 1 1 12 0.173 1 30 0.408 Embodiment 320 0 1 0.44 1 1 12 0.63 1 30 0.57
[0120] 1) Ar is used as a carrier gas, the doping precursor (DIPAS) is supplied to the reaction chamber at room temperature, and the doping precursor is adsorbed onto the substrate.
[0121] 2) Ar gas is supplied into the reaction chamber to discharge unadsorbed doping precursor or byproducts.
[0122] 3) A doping thin film is formed by supplying ozone gas (O.sub.3) to the reaction chamber.
[0123] 4) Ar gas is supplied into the reaction chamber to discharge unreacted substances or by-products.
[0124] 5) Ar is used as a carrier gas, the dielectric film precursor (HAC) is supplied to the reaction chamber at room temperature, and the dielectric film precursor is adsorbed onto the substrate.
[0125] 6) Ar gas is supplied into the reaction chamber to discharge unadsorbed dielectric film precursor or byproducts.
[0126] 7) A dielectric film is formed by supplying ozone gas (O.sub.3) to the reaction chamber.
[0127] 8) Ar gas is supplied into the reaction chamber to discharge unreacted substances or by-products.
[0128]
[0129]
Embodiment 1
[0130] An aluminium oxide was formed on a silicon substrate using Trimethyl orthoformate as a surface protection material. A aluminium oxide was formed through the ALD process, the process temperature was 250 to 390° C., and the reactant was ozone gas (O.sub.3).
[0131]
[0132] The process of forming the thin film through the ALD process is as follows, and similar to the conventional doping method, the cycle ratios of silicon oxide and hafnium oxide are shown in Table 1 above.
[0133] 1) A surface protection material is supplied to the reaction chamber to be adsorbed onto the substrate.
[0134] 2) Ar gas is supplied into the reaction chamber to discharge unadsorbed surface protection materials or by-products.
[0135] 3) Ar is used as a carrier gas, the doping precursor (DIPAS) is supplied to the reaction chamber at room temperature, and the doping precursor is adsorbed onto the substrate.
[0136] 4) Ar gas is supplied into the reaction chamber to discharge unadsorbed doping precursor or byproducts.
[0137] 5) A doping thin film is formed by supplying ozone gas (O.sub.3) to the reaction chamber.
[0138] 6) Ar gas is supplied into the reaction chamber to discharge unreacted substances or by-products.
[0139] 7) Ar is used as a carrier gas, the dielectric film precursor (HAC) is supplied to the reaction chamber at room temperature, and the dielectric film precursor is adsorbed onto the substrate.
[0140] 8) Ar gas is supplied into the reaction chamber to discharge unadsorbed dielectric film precursor or byproducts.
[0141] 9) A dielectric film is formed by supplying ozone gas (O.sub.3) to the reaction chamber.
[0142] 10) Ar gas is supplied into the reaction chamber to discharge unreacted substances or by-products.
[0143]
[0144]
[0145] According to the present invention, the thickness of a doping thin film can be easily controlled through a low growth rate of the doping thin film, and a dielectric film having a desired composition can be obtained.
[0146] In addition, local compositional non-uniformity is alleviated, thereby obtaining a dielectric film having improved crystallinity and dielectric constant in the dielectric film.
[0147] The present invention has been explained in detail with reference to embodiments, but other embodiments may be included. Accordingly, the technical idea and scope described in the claims below are not limited to the embodiments.