Cage for a tapered roller bearing and tapered roller bearing
11300155 · 2022-04-12
Assignee
Inventors
- Hiroki Matsubuchi (Shizuoka, JP)
- Takashi Kawai (Shizuoka, JP)
- Takanori Ishikawa (Shizuoka, JP)
- Yasuhito FUJIKAKE (Shizuoka, JP)
Cpc classification
F16C33/6681
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/4623
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/4635
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/6651
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2240/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2240/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2361/61
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/364
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/4676
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/4682
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2208/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2240/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16C19/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A cage for a tapered roller bearing includes a large-diameter-side annular portion circumferentially extending along large end surfaces of a plurality of tapered rollers; a small-diameter-side annular portion circumferentially extending along small end surfaces of the tapered rollers; and a plurality of pillars coupling together the large-diameter-side annular portion and the small-diameter-side annular portion. The large-diameter-side annular portion has large-diameter-side pocket surfaces opposed to the large end surfaces of the respective tapered rollers. The large-diameter-side pocket surfaces include oil retaining holes including blind holes, and being configured to receive and retain lubricating oil by capillary action.
Claims
1. A cage for a tapered roller bearing, the cage comprising: a large-diameter-side annular portion circumferentially extending along large end surfaces of a plurality of tapered rollers; a small-diameter-side annular portion circumferentially extending along small end surfaces of the tapered rollers; and a plurality of pillars coupling together the large-diameter-side annular portion and the small-diameter-side annular portion, wherein the large-diameter-side annular portion, the small-diameter-side annular portion and the pillars define a plurality of pockets in which the respective tapered rollers are received, wherein the large-diameter-side annular portion has large-diameter-side pocket surfaces formed thereon so as to be opposed to the large end surfaces of the respective tapered rollers, wherein the large-diameter-side pocket surfaces have oil retaining holes formed therein, the oil retaining holes comprising blind holes, and being configured to receive and retain lubricating oil by capillary action, and wherein each of the pillars has roller guiding surfaces each configured to guide a conical outer peripheral surface of one of the tapered rollers, and a cutout for releasing oil is formed in an end of the pillar closer to the small-diameter-side annular portion so as to extend across each of the roller guiding surfaces in a radial direction of the cage.
2. The cage according to claim 1, wherein the oil retaining holes each has, on an inner surface of the oil retaining hole, a portion facing radially inwardly of the cage, and inclined radially outwardly of the cage toward the large end surface of a corresponding one of the tapered rollers.
3. The cage according to claim 2, wherein the oil retaining holes each has, on the inner surface of the oil retaining hole, a portion facing radially outwardly of the cage, and inclined radially inwardly of the cage toward the large end surface of the corresponding one of the tapered rollers.
4. The cage according to claim 1, wherein each of the oil retaining holes is tapered such that a width of the oil retaining hole between inner surface portions of the oil retaining hole opposed to each other in a circumferential direction of the cage gradually increases toward the large end surface of a corresponding one of the tapered rollers.
5. The cage according to claim 1, wherein each of the oil retaining holes is disposed such that, when seen in an axial direction of a corresponding one of the tapered rollers, a portion of an opening of the oil retaining hole that accounts for 50% or more of an area of the entire opening is aligned with the large end surface of the corresponding one of the tapered rollers.
6. The cage according to claim 1, wherein, of all the oil retaining holes, two oil retaining holes are formed in each of the large-diameter-side pocket surfaces so as to be spaced apart from a center of the large-diameter side pocket surface to opposite sides of the center of the large-diameter side pocket surface in a circumferential direction of the cage.
7. The cage according to claim 6, wherein an opening of each of the two oil retaining holes in each of the large-diameter-side pocket surfaces has a first width in the circumferential direction of the cage, and an unopen section between the two oil retaining holes has a second width in the circumferential direction of the cage, and wherein the first width is equal to or larger than the second width.
8. The cage according to claim 1, wherein each of the pillars has roller guiding surfaces each configured to guide a conical outer peripheral surface of one of the tapered rollers, wherein an oil groove is formed to extend through each of the roller guiding surfaces in an axial direction of the cage such that a first of two ends of the oil groove in the axial direction of the cage opens to an outer surface of the pillar, and a second of the two ends of the oil groove opens to an inner surface of the pillar, and wherein the outer surface of the pillar is outward in the radial direction of the cage and the inner surface of the pillar is inward in the radial direction of the cage.
9. The cage according to claim 1, wherein each of the pillars has triangular recesses each formed so as to be integral with one of the cutouts, and extending from the one of the cutouts toward the large-diameter-side annular portion such that a width of the triangular recess in the radial direction of the cage gradually deceases toward the large-diameter-side annular portion.
10. The cage according to claim 1, wherein the pillars are disposed radially outwardly of a pitch cone passing through centers of the tapered rollers, and wherein the small-diameter-side annular portion includes: a coupling ring portion coupling the pillars together at positions radially outward of the pitch cone; and an inwardly extending flange extending radially inwardly from the coupling ring portion.
11. A tapered roller bearing comprising: an outer ring having a conical outer ring raceway surface on an inner periphery of the outer ring; an inner ring having, on an outer periphery of the inner ring, a conical inner ring raceway surface located radially inwardly of, and opposed to, the conical outer ring raceway surface; the cage according to claim 1; and the plurality of tapered rollers which are mounted between the conical outer ring raceway surface and the conical inner ring raceway surface so as to be circumferentially spaced apart from each other, wherein the cage keeps circumferential distances between the tapered rollers, and wherein the inner ring includes: a small flange located on a small diameter side of the conical inner ring raceway surface; and a large flange configured to come into contact with the large end surfaces of the tapered rollers.
12. The tapered roller bearing according to claim 11, wherein the small-diameter-side annular portion of the cage has an inner periphery on which a plurality of protrusions are formed so as to be circumferentially spaced apart from each other, such that a size of a gap between an in circle of the protrusions and an outer diameter of the small flange is 1.0% or less of the outer diameter of the small flange.
13. The tapered roller bearing according to claim 12, wherein the protrusions are ribs extending in an axial direction of the cage and each having a circular arc-shaped cross section.
14. The tapered roller bearing according to claim 11, wherein the large-diameter-side pocket surfaces of the cage are inclined relative to a direction perpendicular to an axial direction of the cage so as to face, while being oriented parallel to, the large end surfaces of the respective tapered rollers.
15. A cage for a tapered roller bearing, the cage comprising: a large-diameter-side annular portion circumferentially extending along large end surfaces of a plurality of tapered rollers; a small-diameter-side annular portion circumferentially extending along small end surfaces of the tapered rollers; and a plurality of pillars coupling together the large-diameter-side annular portion and the small-diameter-side annular portion, wherein the large-diameter-side annular portion, the small-diameter-side annular portion and the pillars define a plurality of pockets in which the respective tapered rollers are received, wherein the large-diameter-side annular portion has large-diameter-side pocket surfaces formed thereon so as to be opposed to the large end surfaces of the respective tapered rollers, wherein the large-diameter-side pocket surfaces have oil retaining holes formed therein, the oil retaining holes comprising blind holes, and being configured to receive and retain lubricating oil by capillary action, wherein, of all the oil retaining holes, two oil retaining holes are formed in each of the large-diameter-side pocket surfaces so as to be spaced apart from a center of the large-diameter side pocket surface to opposite sides of the center of the large-diameter side pocket surface in a circumferential direction of the cage, and wherein the large-diameter-side annular portion, the small-diameter-side annular portion, and the pillars are integrally formed of a resin by resin molding during which a weld line or weld lines form where flows of resin meet, and wherein the weld line or each of the weld lines is located on an unopen section between the two oil retaining holes in one of the large-diameter-side pocket surfaces.
16. The cage according to claim 15, wherein the oil retaining holes each has, on an inner surface of the oil retaining hole, a portion facing radially inwardly of the cage, and inclined radially outwardly of the cage toward the large end surface of a corresponding one of the tapered rollers.
17. The cage according to claim 15, wherein the oil retaining holes each has, on an inner surface of the oil retaining hole, a portion facing radially outwardly of the cage, and inclined radially inwardly of the cage toward the large end surface of a corresponding one of the tapered rollers.
18. The cage according to claim 15, wherein each of the oil retaining holes is tapered such that a width of the oil retaining hole between inner surface portions of the oil retaining hole opposed to each other in the circumferential direction of the cage gradually increases toward the large end surface of a corresponding one of the tapered rollers.
19. The cage according to claim 15, wherein each of the oil retaining holes is disposed such that, when seen in an axial direction of a corresponding one of the tapered rollers, a portion of an opening of the oil retaining hole that accounts for 50% or more of an area of the entire opening is aligned with the large end surface of the corresponding one of the tapered rollers.
20. The cage according to claim 15, wherein an opening of each of the two oil retaining holes in each of the large-diameter-side pocket surfaces has a first width in the circumferential direction of the cage, and the unopen section between the two oil retaining holes has a second width in the circumferential direction of the cage, and wherein the first width is equal to or larger than the second width.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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BEST MODE FOR CARRYING OUT THE INVENTION
(28)
(29) On the outer periphery of the inner ring 5, a small flange 8 and a large flange 9 are further formed which are located, respectively, on the small diameter side and the large diameter side of the inner ring raceway surface 4. The inner ring raceway surface 4 is located radially inwardly of, and opposed to, the outer ring raceway surface 2. The tapered rollers 6 are in rolling contact with the outer ring raceway surface 2 and the inner ring raceway surface 4.
(30) The small flange 8 protrudes radially outwardly relative to the inner ring raceway surface 4 so as to be opposed to the small end surfaces 10 of the tapered rollers 6. The small flange 8 restricts movement of the tapered rollers 6 in the direction from the large to small diameter end of the tapered rollers, and thus prevents the tapered rollers 6 from falling off from the inner ring raceway surface 4. The large flange 9 protrudes radially outwardly relative to the inner ring raceway surface 4 so as to be opposed to the large end surfaces 11 of the tapered rollers 6. During rotation of the bearing, the large end surfaces 11 of the tapered rollers 6 and the large flange 9 of the inner ring 5 partially support the axial load by coming into sliding contact with each other. The surface of the large flange 9 that comes into contact with the large end surfaces 11 is a ground surface finished by grinding (specifically, a surface having a surface roughness of 0.2 μm or less).
(31) The cage 7 includes a large-diameter-side annular portion 12 circumferentially extending along the large end surfaces 11 of the tapered rollers 6; a small-diameter-side annular portion 13 circumferentially extending along the small end surfaces 10 of the tapered rollers 6; and a plurality of pillars 14 extending between the respective circumferentially adjacent pairs of tapered rollers 6 and coupling together the large-diameter-side annular portion 12 and the small-diameter-side annular portion 13.
(32) As illustrated in
(33) As illustrated in
(34) Each pillar 14 has roller guiding surfaces 18 each for guiding the conical surface on the outer periphery of the corresponding tapered roller 6; and triangular recesses 19 disposed in the end portion of the pillar 14 closer to the large-diameter-side annular portion 12 so as to be recessed in the circumferential direction of the cage, relative to the respective roller guiding surfaces 18.
(35) As illustrated in
(36) The large-diameter-side pocket surfaces 16 are formed with oil retaining holes 20 configured such that lubricating oil is introduced into and retained in the oil retaining holes by capillary action. The oil retaining holes 20 are non-through or blind holes each having one end thereof open to the large-diameter-side pocket surface 16, and the other end located within the large-diameter-side annular portion 12. That is, the oil retaining holes 20 each extends from the large-diameter-side pocket surface 16 into the large-diameter-side annular portion 12 in the axial direction of the cage and has a bottom 21 within the large-diameter-side annular portion 12. In order to effectively retain lubricating oil by capillary action, the oil retaining holes 20 have openings measuring 2 mm or less (preferably 1.5 mm or less) in the radial direction of the cage 7.
(37) The oil retaining holes 20 are each tapered such that the inner dimension of the oil retaining hole 20 in the radial direction of the cage 7 (vertical direction in
(38) The number of the oil retaining holes 20 per large-diameter-side pocket surface 16 may be three or more, but in this embodiment, as illustrated in
(39) As illustrated in
(40) In the example of
(41) The cage 7 is seamlessly and integrally formed of a synthetic resin. As the synthetic resin forming the cage 7, polyamide may be used. By using polyamide, since polyamide has a relatively high lipophilicity, lubricating oil shows high wettability with the inner surfaces of the oil retaining holes 20 of the cage, and thus can be effectively retained in the oil retaining holes 20 due to the surface tension of the lubricating oil. As the polyamide, it is possible to use a super engineering plastic such as polyamide 66 (PA66), polyamide 46 (PA46) or polynonamethylene terephthalamide (PAST). Instead of polyamide, for example, polyphenylene sulfide (PPS) or polyether ether ketone (PEEK) may be used. A reinforcing fiber material (such as glass fiber, carbon fiber or aramid fiber) is added to the synthetic resin forming the cage 7. If PA66, PA46 or PPS is used as the synthetic resin forming the cage 7, it is possible to ensure heat resistance and chemical resistance of the cage 7.
(42) When integrally forming the large-diameter-side annular portion 12, the small-diameter-side annular portion 13, and the pillars 14 by resin molding during which a weld line or lines 27 form where the flow of resin meet, the resin molding is preferably performed such that, as shown in
(43) As illustrated in
(44)
(45) While a tapered roller bearing is rotating, lubricating oil is continuously supplied to the tapered roller bearing. However, while the tapered roller bearing is stopped, lubricating oil is not supplied to the tapered roller bearing. Therefore, when a conventional tapered roller bearing is stopped for a long time, most of the lubricating oil adhering to the tapered roller bearing will flow away, so that, when the tapered roller bearing is started thereafter, the tapered roller bearing may not be sufficiently lubricated.
(46) Especially in recent years, in order to reduce energy loss caused by the stirring resistance of lubricating oil, there is a growing tendency to use low-viscosity lubricating oil, or reduce the amount of lubricating oil, in automotive transmissions and differential mechanisms. Therefore, when a conventional tapered roller bearing is stopped for a long time, the amount of lubricating oil remaining in the tapered roller bearing tends to decrease to an insufficient level. As a result, when the tapered roller bearing is started thereafter, the temperature of the bearing between the large end surfaces of the tapered rollers and the large flange of the inner ring may rise sharply.
(47) The tapered roller bearing 1 of this embodiment overcomes this problem as follows. That is, while the tapered roller bearing 1 is rotating, lubricating oil is introduced into the oil retaining holes 20 by capillary action. When the tapered roller bearing 1 is stopped thereafter, as illustrated in
(48) Also, in this tapered roller bearing 1, because the opening of each oil retaining hole 20 has a maximum dimension of 2 mm or less (preferably 1.5 mm or less) in the radial direction of the cage 7, the surface tension of the lubricating oil in the oil retaining hole 20 is dominant over the gravity applied to the lubricating oil, so that the lubricating oil is effectively retained in the retaining oil 20.
(49) Also, in this tapered roller bearing 1, the portion 22 of the inner surface of each oil retaining hole 20 which faces radially inwardly of the cage 7 is inclined radially outwardly of the cage 7 toward the large end surface 11 of the tapered roller 6. Therefore, when the tapered roller bearing 1 is started, lubricating oil in the oil retaining hole 20 flows, along the inclined inner surface portion of the oil retaining hole 20, toward the large end surface 11 of the tapered roller 6, thus effectively lubricating the large end surface 11 of the tapered roller 6.
(50) Also, as illustrated in
(51) Also, in this tapered roller bearing 1, since, as illustrated in
(52) Another reason why the large end surfaces 11 of the tapered rollers 6 in this tapered roller bearing 1 can be effectively lubricated is because the oil retaining holes 20 are open to the large-diameter-side pocket surfaces 16, and these surfaces come into surface contact with the large end surfaces 11 of the tapered rollers 6.
(53) Also, in this tapered roller bearing 1, because, as illustrated in
(54) Also, in this tapered roller bearing 1, as illustrated in
(55) While, in the embodiment, the radially outwardly facing portion 23 of the inner surface of each oil retaining hole 20, i.e., its portion facing radially outwardly of the cage 7 extends parallel to the axial direction of the cage 7, the oil retaining holes 20 may be formed such that, as illustrated in
(56) The inclination angle of the thus-inclined radially outwardly facing portion 23 relative to the axial direction of the cage is preferably 10 degrees or more (more preferably 12 degrees or more, still more preferably 15 degrees or more), because this inclination angle, range increases the volume of lubricating oil retained in the oil retaining hole 20 while the bearing is stopped, and also enables the lubricating oil retained in the oil retaining hole 20 to flow easily by centrifugal force when the bearing is started.
(57)
(58) As illustrated in
(59) During rotation of the tapered roller bearing of the second embodiment, lubricating oil flowing from the small-diameter toward large-diameter ends of the tapered rollers 6 while passing through a space radially outward of the cage 7 (i.e., the gap between the cage 7 and the outer ring raceway surface 2) partially flows through the oil grooves 40 in the roller guiding surfaces 18 of the pillars 14 into the space radially inward of the cage, and is thus used to lubricate the large flange 9 of the inner ring 5. Also, since lubricating oil remains in the oil grooves 40 while the bearing is stopped, when the bearing is started thereafter, sufficient amounts of lubricating oil is quickly supplied between the large end surfaces 11 of the tapered rollers 6 and the large flange 9 of the inner ring 5, thereby effectively increasing the seizure resistance between the large end surfaces 11 of the tapered rollers 6 and the large flange 9 of the inner ring 5.
(60)
(61) As illustrated in
(62) As illustrated in
(63) In the tapered roller bearing of the third embodiment, lubricating oil flowing, while the bearing is rotating, into the space radially inward of the cage 7 from the outside of the bearing is quickly released through the cutouts 44 in the ends of the pillars 14 closer to the small-diameter-side annular portion 13, into the space radially outward of the cage 7. Therefore, due to the damming action of the large flange 9 of the inner ring 5, it is possible to reduce the amount of lubricating oil remaining in the bearing, and thus to reduce the torque loss of the bearing due to the stirring resistance of lubricating oil.
(64) Also, while the tapered roller bearing of the third embodiment is stopped, lubricating oil remains in the triangular recesses 45 which extend from the respective oil releasing cutouts 44 toward the large-diameter-side annular portion 12. Therefore, when the bearing is started thereafter, sufficient amounts of lubricating oil is quickly supplied between the large end surfaces 11 of the tapered rollers 6 and the large flange 9 of the inner ring 5, thereby effectively increasing the seizure resistance between the large end surfaces 11 of the tapered rollers 6 and the large flange 9 of the inner ring 5. Also, when forming the cage 7 by resin molding in a mold, since the portions of the mold for forming the cutouts 44 pass through the triangular recesses 45, the oil releasing cutouts 44 can be formed easily.
(65)
(66) The pillars 14 of the cage 7 are disposed radially outwardly of the pitch cone passing through the centers of the tapered rollers 6. The small-diameter-side annular portion 13 of the cage 7 includes a coupling ring portion 48 coupling the pillars 14 together at positions radially outward of the pitch cone; and an inwardly extending flange 49 extending in a generally radially inward direction from the coupling ring portion 48 while being inclined in the direction away from the inner ring raceway surface 4 relative to the direction perpendicular to the axial direction of the cage (vertical direction in
(67) In the tapered roller bearing of the fourth embodiment, the inwardly extending flange 49 on the small diameter side of the cage 7 reduces the amount of lubricating oil flowing into the bearing from the outside thereof. This reduces the stirring resistance of lubricating remaining in the bearing, thus reducing the torque loss of the bearing due to the stirring resistance of lubricating oil.
(68) As illustrated in
(69) As illustrated in
(70)
(71) The small-diameter-side annular portion 13 of the cage 7 includes, on its inner periphery, a plurality of protrusions 51 formed so as to be circumferentially spaced apart from each other. The size δ of the gap between the incircle of the protrusions 51 and the outer diameter of the small flange 8 is 1.0% or less of the outer diameter of the small flange 8. The protrusions 51 are ribs extending in the axial direction of the cage and each having a circular arc-shaped cross section. It should be understood that the term “circular arc-shaped cross section” herein used does not necessarily require that the protrusions 51 should have a strictly completely circular arc-shaped cross section in the mathematical sense, but means that the protrusions 51 may have, e.g., a circular arc-shaped or sine wave-shaped convex curved surface.
(72) In the tapered roller bearing of the fifth embodiment, because the gap between the small-diameter-side annular portion 13 of the cage 7 and the small flange 8 of the inner ring 5 is small, the amount of lubricating oil flowing into the bearing from the outside thereof is correspondingly small. This reduces the stirring resistance of lubricating oil remaining in the bearing, thus reducing the torque loss of the bearing due to the stirring resistance of lubricating oil. Also, due to the protrusions 51 on the inner periphery of the small-diameter-side annular portion 13 of the cage 7, even when the cage 7 radially moves during rotation of the bearing, the inner periphery of the small-diameter-side annular portion 13 of the cage 7 is prevented from coming into surface contact with the outer periphery of the small flange 8 of the inner ring 5, thus reducing bearing torque.
(73) Also, in the tapered roller bearing of the fifth embodiment, because axially extending ribs each having a circular arc-shaped cross section are used as the protrusions 51, when the cage 7 radially moves during rotation of the bearing, and the inner periphery of the small-diameter-side annular portion 13 of the cage 7 approaches the outer periphery of the small flange 8 of the inner ring 5, oil films due to the wedge film effect are formed between the outer periphery of the small flange 8 and some of the protrusions 51 on the inner periphery of the small-diameter-side annular portion 13 as illustrated in
(74) While, in the example of
(75) Tapered roller bearings 1 according to the present invention may be used as rolling bearings for rotatably supporting an input shaft 61 of a differential mechanism 60 shown in
(76)
(77) The large-diameter-side annular portion 12 of this example includes, in its inner periphery, a plurality of oil retaining recesses 24 formed so as to be spaced apart from each other in the circumferential direction of the cage. Each oil retaining recess 24 spans the inner periphery of the large-diameter-side annular portion 12 and a respective large-diameter-side pocket surface 16. In other words, each oil retaining recesses 24 opens at both the inner periphery of the large-diameter-side annular portion 12 and a respective large-diameter-side pocket surface 16. As illustrated, in
(78) As illustrated in
(79) The number of the oil retaining recesses 24 per large-diameter-side pocket surface 16 may be three or more, but in Reference Example, as illustrated in
(80) As illustrated in
(81) In the example of
(82) When integrally forming the large-diameter-side annular portion 12, the small-diameter-side annular portion 13, and the pillars 14 by resin molding during which a weld line or lines 27 form where the flows of resin meet, the resin molding is preferably performed such that, as shown in
(83) As illustrated in
(84) As illustrated in
(85) The inclination angle of the portion 25 facing radially inwardly of the cage 7 relative to the axial direction of the cage is preferably 10 degrees or more (more preferably 12 degrees or more, still more preferably 15 degrees or more), because such inclination angle ranges increase the volume of lubricating oil retained in the oil retaining recess 24 when the bearing is stopped, and also enables the lubricating oil retained in the oil retaining recess 24 to flow easily by centrifugal force when the bearing is started.
(86) Each pillar 14 of
(87) The Reference Example of
Additional Description 1
(88) A cage for a tapered roller bearing, the cage comprising:
(89) a large-diameter-side annular portion (12) circumferentially extending along the large end surfaces (11) of a plurality of tapered rollers (6);
(90) a small-diameter-side annular portion (13) circumferentially extending along the small end surfaces (10) of the tapered rollers (6); and
(91) a plurality of pillars (14) coupling together the large-diameter-side annular portion (12) and the small-diameter-side annular portion (13),
(92) wherein the large-diameter-side annular portion (12), the small-diameter-side annular portion (13) and the pillars (14) define a plurality of pockets (15) in which the respective tapered rollers (6) are received, and
(93) wherein the large-diameter-side annular portion (12) has large-diameter-side pocket surfaces (16) formed so as to be opposed to the large end surfaces (11) of the respective tapered rollers (6),
(94) characterized in that the large-diameter-side annular portion (12) includes, in each large-diameter-side pocket surface (16), a plurality of oil retaining recesses (24) formed to span the inner periphery of the large-diameter-side annular portion (12) and the large-diameter-side pocket surface (16).
Additional Description 2
(95) The cage according to additional description 1, wherein each oil retaining recesses (24) has, on its inner surface, a portion (25) facing radially inwardly of the cage, and inclined radially outwardly of the cage toward the large end surface (11) of the tapered roller (6).
Additional Description 3
(96) The cage according to additional description 1 or 2, wherein each oil retaining recesses (24) are tapered such that the width of the oil retaining recess (24) between its inner surface portions opposed to each other in the circumferential direction of the cage gradually increases toward the large end surface (11) of the tapered roller (6).
Additional Description 4
(97) The cage according to any of additional descriptions 1 to 3, wherein each oil retaining recess (24) is disposed such that, when seen in the axial direction of the corresponding tapered roller (6), a portion of the opening of the oil, retaining recess (24) that accounts for 50% or more of the area, of the entire opening is aligned with the large end surface (11) of the tapered roller (6).
Additional Description 5
(98) The cage according to any of additional descriptions 1 to 4, wherein the oil retaining recesses (24) in each large-diameter-side pocket surface (16) are composed of two oil retaining recesses (24) spaced apart from the center of the large-diameter side pocket surface (16) to the opposite sides of the center in the circumferential direction of the cage.
Additional Description 6
(99) The cage according to additional description 5, wherein the opening of each of the two oil retaining recesses (24) in each large-diameter-side pocket surfaces (16) has a first width (W.sub.1) in the circumferential direction of the cage, and the unopen section between the two oil retaining recesses (24) has a second width (W.sub.0) in the circumferential direction of the cage, wherein the first width (W.sub.1) is equal to or larger than the second width (W.sub.2).
Additional Description 7
(100) The cage according to additional description 5 or 6, wherein the large-dimeter-side annular portion (12), the small-diameter-side annular portion (13), and the pillars (14) are integrally formed of a resin by resin molding during which a weld line or lines (27) from where the flows of resin meet, and wherein the resin molding is performed such that the weld line (27) or each of the weld lines (27) is located on the unopen section (26) between the two oil retaining holes (20) in one of the large-diameter-side pocket surfaces (16).
Additional Description 8
(101) The cage according to additional description 7, wherein the resin is one of PPS, PA66, PA46 and PA9T.
Additional Description 9
(102) The cage according to any of additional descriptions 1 to 8, wherein each pillar (14) has roller guiding surfaces (18) each configured to guide the conical outer peripheral surface of one of the tapered rollers (6), and an oil groove (40) is formed to extend through each roller guiding surface (18) in the axial direction of the cage such that one of two ends thereof in the axial direction of the cage opens to the outer n the radial direction of the cage) surface (41) of the pillar (14), and the other of the two ends thereof opens to the inner (in the radial direction of the cage) surface (42) of the pillar (14).
Additional Description 10
(103) The cage according to any of additional descriptions 1 to 8, wherein each pillar (14) has roller guiding surfaces (18) each configured to guide the conical outer peripheral surface of one of the tapered rollers (6), and wherein a cutout (44) for releasing oil is disposed in the end of the pillar (14) closer to the small-diameter-side annular portion (13) so as to extend across each roller guiding surface (18) in the radial direction of the cage.
Additional Description 11
(104) The cage according to additional description 10, wherein each pillar (14) has triangular recesses (45) formed to be integral with the respective cutouts (44), and extending from the respective cutouts (44) toward the large-diameter-side annular portion (12) such that the width of each triangular recess (45) in the radial direction of the cage gradually deceases toward the large-diameter-side annular portion (12).
Additional Description 12
(105) The cage according to any of additional descriptions 1 to 11, wherein the pillars (14) are disposed radially outwardly of the pitch cone passing through the centers of the tapered rollers (6), and
(106) wherein the small-diameter-side annular portion (13) includes:
(107) a coupling ring portion (48) coupling the pillars (14) together at positions radially outwardly of the pitch cone; and
(108) an inwardly extending flange (49) radially inwardly extending from the coupling ring portion (48).
Additional Description 13
(109) A tapered roller bearing comprising:
(110) an outer ring (3) having a conical outer ring raceway surface (2) on the inner periphery thereof;
(111) an inner ring (5) having, on the outer periphery thereof, a conical inner ring raceway surface (4) located radially inwardly of, and opposed to, the outer ring raceway surface (2);
(112) the above-mentioned plurality of tapered rollers (6) which are disposed between the outer ring raceway surface (2) and the inner ring raceway surface (4) so as to be circumferentially spaced apart from each other; and
(113) the cage (7) according to any of additional descriptions 1 to 12, the cage (7) keeping the circumferential distances between the tapered rollers (6),
(114) wherein the inner ring (5) includes:
(115) a small flange (8) located on the small diameter side of the inner ring raceway surface (4); and
(116) a large flange (9) configured to come into contact with the large end surfaces (11) of the tapered rollers (6).
Additional Description 14
(117) The tapered roller bearing according to additional description 13, wherein the small-diameter-side annular portion (13) of the cage (7) includes, on the inner periphery thereof, a plurality of protrusions (51) formed so as to be circumferentially spaced apart from each other, such that the size (δ) of the gap between the incircle of the protrusions (51) and the outer diameter of the small flange (8) is 1.0% or less of the outer diameter of the small flange (8).
Additional Description 15
(118) The tapered roller bearing according to additional description 14, wherein the protrusion (51) are ribs extending in the axial direction of the cage and each having a circular arc-shaped cross section.
Additional Description 16
(119) The tapered roller bearing according to any of additional descriptions 13 to 15, wherein the large-diameter-side pocket surfaces (16) of the cage (7) are inclined relative to the direction perpendicular to the axial direction of the cage so as to face, while being oriented parallel to, the large end surfaces (11) of the respective tapered rollers (6).
(120) The above-described embodiments are mere examples in every respect, and the present invention is not limited thereto. The scope of the present invention is indicated not by the above description but by the claims, and should be understood to include all modifications within the scope and the meaning equivalent to the scope of the claims.
DESCRIPTION OF REFERENCE NUMERALS
(121) 1: Tapered roller bearing 2: Outer ring raceway surface 3: Outer ring 4: Inner ring raceway surface 5: Inner ring 6: Tapered roller 7: Cage 9: Large flange 10: Small end surface 11: Large end surface 12: Large-diameter-side annular portion 13: Small-diameter-side annular portion 14: Pillar 15: Pocket 16: Large-diameter-side pocket surface 18: Roller guiding surface 20: Oil retaining hole 22: Portion facing radially inwardly of the cage 23: Portion facing radially outwardly of the cage 26: Unopen section 27: Weld line 40: Oil groove 41: Outer (in the radial direction of the cage) surface 42: Inner (in the radial direction of the cage) surface 44: Cutout 45: Recess 48: Coupling ring portion 49: inwardly extending flange 51: Protrusion δ: Gap size