Latch assemblies and surgical instruments including the same
11278267 · 2022-03-22
Assignee
Inventors
- Jacob C. Baril (Norwalk, CT, US)
- Matthew A. Dinino (Newington, CT, US)
- Brian J. Creston (West Haven, CT, US)
Cpc classification
A61B2017/0046
HUMAN NECESSITIES
A61B17/10
HUMAN NECESSITIES
A61B2017/2929
HUMAN NECESSITIES
International classification
A61B17/10
HUMAN NECESSITIES
Abstract
A latch assembly for a surgical instrument includes a lever having a distal engagement section, an intermediate section, and a proximal manipulatable section. The proximal manipulatable section includes an exterior surface including lateral sides, a side wall depending from the exterior surface along the lateral sides of the exterior surface and about a proximal end of the exterior surface, a lip extending from the side wall to define a shelf extending outwardly from the side wall along the lateral sides of the exterior surface and about the proximal end of the exterior surface, and a proximal stop disposed on the shelf at the proximal end of the exterior surface and extending towards the exterior surface.
Claims
1. A handle assembly of a surgical instrument, comprising: a housing defining a cut-out; a drive assembly disposed within the housing; a trigger pivotably connected to the housing and operably associated with the drive assembly, the trigger movable relative to the housing from an un-actuated position to an actuated position to actuate the drive assembly; and a latch assembly operably coupled to the housing, the latch assembly including: a lever movable relative to the housing between an engaged position and a disengaged position, the lever including a distal engagement section configured to releasably engage an elongated assembly inserted into the housing, an intermediate section movably coupled to the housing to permit movement of the lever relative thereto, and a proximal manipulatable section, the proximal manipulatable section including: an exterior surface substantially fully occupying the cut-out of the housing in the engaged position of the lever, the exterior surface including lateral sides; a side wall depending from the exterior surface along the lateral sides of the exterior surface and about a proximal end of the exterior surface; a lip extending from the side wall to define a shelf extending outwardly from the side wall along the lateral sides of the exterior surface and about the proximal end of the exterior surface, wherein, in the engaged position of the lever, the shelf extends outwardly beyond the cut-out of the housing to at least partially overlap an interior surface of the housing; and a proximal stop disposed on the shelf at the proximal end of the exterior surface and extending towards the exterior surface, wherein, in the engaged position of the lever, the proximal stop is configured to abut a portion of the interior surface of the housing.
2. The handle assembly according to claim 1, wherein the side wall extends in a generally perpendicular orientation relative to the exterior surface.
3. The handle assembly according to claim 1, wherein the lip extends in a generally perpendicular orientation relative to the side wall.
4. The handle assembly according to claim 1, wherein the proximal stop defines a stop surface configured to abut the portion of the interior surface of the housing in the engaged position of the lever.
5. The handle assembly according to claim 4, wherein the proximal stop further defines first and second angled guide surfaces configured to contact the portion of the interior surface of the housing to guide the exterior surface into alignment with the cut-out upon movement of the lever to the engaged position.
6. The handle assembly according to claim 1, wherein the latch assembly further includes: a pivot pin pivotably coupling the intermediate section of the lever with the housing to permit pivoting of the lever between the engaged and disengaged positions; and a biasing member operably coupled to the pivot pin and configured to bias the latch towards the engaged position.
7. The handle assembly according to claim 1, wherein the housing is formed from a first material and wherein the lever is formed from a second, different material.
8. A surgical instrument, comprising: an elongated assembly including a proximal hub, a shaft extending distally from the proximal hub, and an end effector extending distally from the shaft; and a handle assembly, including: a housing defining a cut-out; a drive assembly disposed within the housing; a trigger pivotably connected to the housing and operably associated with the drive assembly, the trigger movable relative to the housing from an un-actuated position to an actuated position to actuate the drive assembly; and a latch assembly operably coupled to the housing, the latch assembly including: a lever movable relative to the housing between an engaged position and a disengaged position, the lever including a distal engagement section configured to releasably engage the proximal hub of the elongated assembly, an intermediate section movably coupled to the housing to permit movement of the lever relative thereto, and a proximal manipulatable section, the proximal manipulatable section including: an exterior surface substantially fully occupying the cut-out of the housing in the engaged position of the lever, the exterior surface including lateral sides; a side wall depending from the exterior surface along lateral sides of the exterior surface and about a proximal end of the exterior surface; a lip extending from the side wall to define a shelf extending outwardly from the side wall along the lateral sides of the exterior surface and about the proximal end of the exterior surface, wherein, in the engaged position of the lever, the shelf extends outwardly beyond the cut-out of the housing to at least partially overlap an interior surface of the housing; and a proximal stop disposed on the shelf at the proximal end of the exterior surface and extending towards the exterior surface, wherein, in the engaged position of the lever, the proximal stop is configured to abut a portion of the interior surface of the housing.
9. The surgical instrument according to claim 8, wherein the side wall extends in generally perpendicular orientation relative to the exterior surface and wherein the lip extends in generally perpendicular orientation relative to the side wall.
10. The surgical instrument according to claim 8, wherein the proximal stop defines a stop surface configured to abut the portion of the interior surface of the housing in the engaged position of the lever.
11. The surgical instrument according to claim 10, wherein the proximal stop further defines first and second angled guide surfaces configured to contact the portion of the interior surface of the housing to guide the exterior surface into alignment with the cut-out upon movement of the lever to the engaged position.
12. The surgical instrument according to claim 8, wherein the latch assembly further includes: a pivot pin pivotably coupling the intermediate section of the lever with the housing to permit pivoting of the lever between the engaged and disengaged positions; and a biasing member operably coupled to the pivot pin and configured to bias the latch towards the engaged position.
13. The surgical instrument according to claim 8, wherein the housing is formed from a first material and wherein the lever is formed from a second, different material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Aspects and features of the presently-disclosed latch assemblies for surgical instruments, e.g., surgical clip appliers, and surgical clip appliers including the same are described in detail with reference to the drawing figures wherein like reference numerals identify similar or identical structural elements and:
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DETAILED DESCRIPTION
(13) The present disclosure provides latch assemblies for surgical instruments and surgical instruments including the same. Although detailed herein as incorporated into a surgical clip applier, the latch assemblies of the present disclosure may alternatively be incorporated into any suitable surgical instrument.
(14) Turning to
(15) Handle assembly 100 generally includes a housing 110, an actuation mechanism 120 operably associated with housing 110, a ratchet mechanism 150 operably disposed within housing 110, and a rotation knob assembly 170 operably coupled to a distal portion of housing 110. A latch assembly 160, provided in accordance with the present disclosure, is also operably associated with housing 110, as detailed below. Housing 110 supports and/or encloses the operating components of handle assembly 100. Actuation mechanism 120 is configured to enable selective firing of one or more surgical clips (not shown) from the end effector of the attached elongated assembly. Ratchet mechanical 150 enables ratcheting advancement of drive bar 130 of actuation mechanism 120, when an elongated assembly configured for ratcheting actuation is connected to handle assembly 100. Latch assembly 160 is configured to facilitate releasable locking engagement of the elongated assembly with handle assembly 100. Rotation knob assembly 170 enables the selective rotation of the attached elongated assembly relative to housing 110.
(16) With additional reference to
(17) Referring to
(18) Proximal hub 220 of elongated assembly 200 defines a plurality of indexing protrusions 222 annularly disposed thereabout towards a distal end portion thereof (see
(19) Proximal hub 220 further defines an annular channel 224 towards the proximal end thereof and a chamfered proximal edge 226. As detailed below, upon insertion of proximal hub 220 through rotation knob assembly 170 and into body portion 111 of housing 110, chamfered proximal edge 226 cams engagement tooth 180 of lever 162 of latch assembly 160 over the outer surface of proximal hub 220 until engagement tooth 180 is disposed in alignment with annular channel 224, whereby engagement tooth 180 falls into engagement within annular recess 224 to engage proximal hub 220 and, thus, elongated assembly 200, with handle assembly 100.
(20) Referring to
(21) With additional reference to
(22) Although exemplary elongated assemblies 200, 300 configured for ratcheting and non-ratcheting use, respectively, are detailed above, it is contemplated that various other elongated assemblies for performing various different surgical tasks and/or having various different configurations suitable for ratcheting or non-ratcheting use may likewise be utilized with handle assembly 100.
(23) Turning back to
(24) Actuation mechanism 120 is operably supported by housing 110 and includes a trigger 122, a linkage 126, a drive bar 130, and a biasing member 140. Trigger 122 includes a grasping portion 123, an intermediate pivot portion 124, and a proximal extension 125. Grasping portion 123 of trigger 122 extends downwardly from body portion 111 of housing 110 in opposed relation relative to fixed handle portion 112 of housing 110. Grasping portion 123 is configured to facilitate grasping and manipulation of trigger 122. Intermediate pivot portion 124 of trigger 122 is at least partially disposed within housing 110 and defines a pivot aperture configured to receive pivot post 114 of housing 110 so as to enable pivoting of trigger 122 about pivot post 114 and relative to housing 110, e.g., between an un-actuated position, wherein grasping portion 123 of trigger 122 is spaced-apart relative to fixed handle portion 112, and an actuated position, wherein grasping portion 123 of trigger 122 is approximated relative to fixed handle portion 112.
(25) Proximal extension 125 of trigger 122 is disposed on an opposite side of intermediate pivot portion 124 and, thus, pivot post 114, as compared to grasping portion 123 of trigger 122. As such, pivoting of grasping portion 123 to rotate in one direction, e.g., proximally towards fixed handle portion 112, pivots proximal extension 125 to rotate in the opposite direction, e.g., distally. Proximal extension 125 of trigger 122 is pivotably coupled to the proximal end of linkage 126. Biasing member 140 is secured at either end and extends between proximal extension portion 125 of trigger 122 and a support (not shown) disposed within fixed handle portion 112 of housing 110. Pivoting of grasping portion 123 towards the actuated position elongates biasing member 140 storing energy therein such that, upon release of grasping portion 123, grasping portion 123 is returned towards the un-actuated position under the bias of biasing member 140. Although illustrated as an extension coil spring, biasing member 140 may define any suitable configuration for biasing grasping portion 123 of trigger 122 towards the unactuated position.
(26) As noted above, linkage 126 is coupled at its proximal end to proximal extension portion 125 of trigger 122. Linkage 126 is also pivotably coupled at its distal end to a proximal end of drive bar 130. As a result of this configuration, pivoting of grasping portion 123 of trigger 122 towards the actuated position urges proximal extension portion 125 of trigger 122 distally which, in turn, urges linkage 126 distally to, in turn, urge drive bar 130 distally.
(27) Drive bar 130 is slidable through body portion 111 of housing 110, in response to actuation of trigger 122, to urge a distal end portion 132 of drive bar 130 into contact with a proximal actuator of an inner drive assembly (not shown) of an elongated assembly, e.g., elongated assembly 200 or elongated assembly 300 (
(28) Drive bar 130 may further include a ratchet rack 134 extending along at least a portion of an underside surface thereof. Ratchet rack 134 is configured to selectively interface with ratchet mechanism 150 to enable advancement of drive bar 130 in either a ratcheting condition or a non-ratcheting condition. Ratchet rack 134 and ratchet mechanism 150 may be configured similarly as described in, for example, International Patent Application Publication No. WO/2018/035796 or International Patent Application Publication No. WO/2017/124217, each of which was previously incorporated by reference herein.
(29) Continuing with reference to
(30) Referring now to
(31) With additional reference to
(32) With particular reference to
(33) Referring to
(34) Proximal manipulation section 163c of lever 162, more specifically, includes an exterior surface 168a, a side wall 168b depending from exterior surface 168a in generally perpendicular orientation relative thereto and disposed about at least a portion of the outer periphery thereof, and a lip 168c extending from a free end of side wall 168b (opposite the end of side wall 168b attached to exterior surface 168a) in generally perpendicular orientation relative to side wall 168b so as to define a shelf 168d extending outwardly from side wall 168b. Shelf 168d extends along the lateral sides and about the proximal end of side wall 168b. Intermediate section 163b of lever 162 extends distally from the free end of side wall 168b at the distal end of side wall 168b. “Generally,” as used above, takes into account material and manufacturing tolerances.
(35) As illustrated in
(36) In embodiments, housing halves 110a, 110b are formed from a polymeric material via injection molding, while lever 162 is formed from a metal via metal injection molding (MIM), although other materials and/or manufacturing methods are also contemplated. The tolerance considerations detailed above are particularly relevant where different materials and/or manufacturing methods are utilized, and/or where less-precise manufacturing methods are utilized, to ensure that tolerances do not “stack up” to render components incompatible with one another.
(37) Continuing with reference to
(38) Referring also to
(39) With reference to
(40) Proximal stop 169a serves as a positive stop to proximal manipulation section 163c of lever 162 to inhibit lever 162 from moving beyond the engaged position. More specifically, in the engaged position of lever 162, stop surface 169b of proximal stop 169a abuts a corresponding surface of a receiving portion 117 of the interior surface of housing 110 (see
(41) Proximal stop 169a also serves as a centering feature, wherein, upon movement of lever 162 towards the engaged position with proximal manipulation section 163c in an off-centered position relative to cut-out 113, one of the angled guide surfaces 169c of proximal stop 169a (depending upon which direction proximal manipulation section 163c of lever 162 is offset relative to cut-out 113) contacts a corresponding and complementary guide surface of receiving portion 117 (see
(42) With general reference to
(43) With elongated assembly 200 engaged with handle assembly 100 as detailed above, handle assembly 100 may be manipulated and/or outer knob 172 rotated to position end effector 260 (
(44) In order to disengage elongated assembly 200 from handle assembly 100, e.g., for cleaning and/or sterilization, or to replace elongated assembly 200 with another elongated assembly, proximal manipulation section 163c of lever 162 of latch assembly 160 is depressed inwardly into housing 110 to disengage engagement tooth 180 from annular channel 224, thereby disengaging lever 162 from proximal hub 220 of elongated assembly 200 and enabling proximal hub 220 to be withdrawn distally from housing 110 and rotation knob assembly 170.
(45) It should be understood that the foregoing description is only illustrative of the present disclosure. Various alternatives and modifications can be devised by those skilled in the art without departing from the disclosure. Accordingly, the present disclosure is intended to embrace all such alternatives, modifications and variances. The embodiments described with reference to the attached drawing figures are presented only to demonstrate certain examples of the disclosure. Other elements, steps, methods and techniques that are insubstantially different from those described above and/or in the appended claims are also intended to be within the scope of the disclosure.