High-voltage electric pulse device for crushing pretreatment of ores
11278911 · 2022-03-22
Assignee
Inventors
- Shuai Yuan (Shenyang, CN)
- Peng GAO (Shenyang, CN)
- Yuexin Han (Shenyang, CN)
- Yanjun Li (Shenyang, CN)
- Liren Han (Shenyang, CN)
Cpc classification
B02C19/18
PERFORMING OPERATIONS; TRANSPORTING
B02C2023/165
PERFORMING OPERATIONS; TRANSPORTING
B02C2019/183
PERFORMING OPERATIONS; TRANSPORTING
International classification
B02C19/18
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A high-voltage electric pulse device for crushing pretreatment of ores includes an ore feeding bin, a pulse insulating barrel body, a supporting frame, a pulsation device, a product collector and a power supply. The pulse insulating barrel body and the pulsation device are assembled together, a pulsation insulating barrel body is connected with an actuating diaphragm, the actuating diaphragm is connected with an ore discharging outlet, a pulsation cone is arranged in the ore discharging outlet, the pulsation cone is hinged to a connecting rod, and the connecting rod is hinged to an eccentric wheel. Expanding and contracting devices are arranged on a cover plate, a copper bar of each expanding and contracting device is connected to a corresponding high-voltage ceramic capacitor through a high-voltage wire in parallel. A high-voltage negative pole is mounted on a screen cloth at the pulse insulating barrel body.
Claims
1. A high-voltage electric pulse device for crushing pretreatment of ores, comprising an ore feeding bin, a pulse insulating barrel body, a supporting frame, a pulsation device, a product collector and a power supply; wherein an upper part of the pulse insulating barrel body is in a shape of a cylinder, a lower part of the pulse insulating barrel body is in a shape of an inverted truncated cone, a cover plate is arranged at a top portion of the pulse insulating barrel body, and a channel is arranged on the cover plate to communicate with the ore feeding bin; wherein the supporting frame is sleeved on a side wall of the pulse insulating barrel body, and a bottom portion of the pulse insulating barrel body and the pulsation device are assembled together; wherein the pulsation device consists of a pulsation insulating barrel body, an actuating diaphragm, an ore discharging outlet, a pulsation cone, a connecting rod and an eccentric wheel, wherein a water inlet is formed in a side wall of the pulsation insulating barrel body and communicates with a water pump, a bottom portion of the pulsation insulating barrel body is connected with a top portion of the actuating diaphragm, a bottom portion of the actuating diaphragm is connected with the ore discharging outlet, the pulsation cone is arranged in the ore discharging outlet, a bottom portion of the pulsation cone is hinged to one end of the connecting rod, the other end of the connecting rod is hinged to the eccentric wheel, the eccentric wheel is driven by a motor, and the actuating diaphragm is made of rubber; the ore discharging outlet communicates with a feeding inlet of the product collector, and a water outlet is formed in a side wall of the product collector; wherein a plurality of expanding and contracting devices are arranged on the cover plate, wherein each expanding and contracting device consists of a copper bar, a high-voltage electrode, an upper fixing block, a lower fixing block and a spring, each upper fixing block is fixedly connected to an upper part of the corresponding copper bar, the lower fixing blocks are fixed to the cover plate, each copper bar penetrates through the corresponding lower fixing block and is in sliding and sealing connection with the corresponding lower fixing block, each high-voltage electrode is fixedly connected with a bottom portion of the corresponding copper bar, a top end of each spring is fixedly connected with the corresponding lower fixing block, a bottom end of each spring is fixedly connected with the corresponding high-voltage electrode, and each spring surrounds an outer part of the corresponding copper bar; wherein the copper bars of the expanding and contracting devices are connected to two sets of high-voltage ceramic capacitors in parallel through high-voltage wires, the high-voltage ceramic capacitors and an alternate-current ignition transformer are assembled together, and the alternate-current ignition transformer and the power supply are assembled together through a one-way voltage regulator; wherein a ground electrode is fixedly connected to a bottom end of the pulse insulating barrel body, and penetrates through the supporting frame to be earthed; and wherein a screen cloth is fixedly mounted at a bottom end of the cylinder-shaped upper part of the pulse insulating barrel body, and a plurality of high-voltage negative poles are mounted on the screen cloth.
2. The high-voltage electric pulse device for crushing pretreatment of ores according to claim 1, wherein a central axis of the eccentric wheel and the motor are assembled together, and a position where the connecting rod is hinged to the eccentric wheel is located at a part except the central axis.
3. The high-voltage electric pulse device for crushing pretreatment of ores according to claim 1, wherein a water inlet of the water pump communicates with a water outlet of a water tank, and a water inlet of the water tank communicates with the water outlet in the side wall of the product collector.
4. The high-voltage electric pulse device for crushing pretreatment of ores according to claim 1, wherein the screen cloth is made of stainless steel, and a hole diameter of the screen cloth is 2-10 mm.
5. The high-voltage electric pulse device for crushing pretreatment of ores according to claim 1, wherein the pulse insulating barrel body is made of PVC, and the supporting frame and the cover plate are made of stainless steel.
6. The high-voltage electric pulse device for crushing pretreatment of ores according to claim 1, wherein the high-voltage electrodes and the high-voltage negative poles are made of stainless steel, the high-voltage electrodes are in a shape of an inverted cone, and the high-voltage negative poles are in a shape of a cone.
7. The high-voltage electric pulse device for crushing pretreatment of ores according to claim 1, wherein the lower fixing blocks and the cover plate are insulated through insulating washers.
8. The high-voltage electric pulse device for crushing pretreatment of ores according to claim 1, wherein an inclined screen cloth is arranged in the product collector, an inclined angle between the inclined screen cloth and a level surface is 20-40 degrees, the inclined screen cloth is located above the water outlet in the side wall of the product collector, and a hole diameter of the inclined screen cloth is 2-10 mm.
9. The high-voltage electric pulse device for crushing pretreatment of ores according to claim 1, wherein the pulsation insulating barrel body is made of PVC.
10. The high-voltage electric pulse device for crushing pretreatment of ores according to claim 1, wherein the springs are compression springs, and a length of each spring under a natural state is greater than a distance between each high-voltage electrode and the corresponding lower fixing block.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
(9) The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
(10) The high-voltage electric pulse device for crushing pretreatment of ores disclosed by the present invention is further illustrated by combining with the embodiment.
(11) The copper bars, the springs, the lower fixing blocks and the upper fixing blocks used in the embodiment of the present invention are externally coated with an insulating layer so as to prevent non high-voltage electrode parts from producing high-voltage environment and avoid waste of electric energy.
(12) In the embodiment of the present invention, a rubber washer is arranged between the lower part of each spring and the top portion of the corresponding high-voltage electrode to be used for preventing the insulating layer from being worn and torn to cause safety accidents.
(13) In the embodiment of the present invention, the high-voltage negative poles are uniformly arrayed into multiple rows on the screen cloth, a distance between every two adjacent high-voltage negative poles in each row is the same, a distance between every two adjacent rows of the high-voltage negative poles is the same, the high-voltage negative poles in every two adjacent rows of the high-voltage negative poles are in staggered arrangement, the number of the high-voltage negative poles in each row is at least 10, and at least 10 rows exist in total.
(14) In the embodiment of the present invention, the number of the high-voltage electrodes is at least 5, the high-voltage electrodes are uniformly distributed on the cover plate, and the high-voltage electrodes are distributed in one or more rows, or distributed in one or more rings.
(15) In the embodiment of the present invention, water is stored in the water tank, the water outlet of the water tank communicates with the water inlet of the water pump, and the water inlet of the water tank communicates with the water outlet of the product collector.
(16) According to the embodiment of the present invention, when the high-voltage electric pulse is outputted, the pulse strength is 60-800 kV, and the pulse frequency is 15-25 Hz.
(17) According to the embodiment of the present invention, the pulse insulating barrel body is made of PVC, and the supporting frame and the cover plate are made of stainless steel.
(18) According to the embodiment of the present invention, the screen cloth is made of stainless steel, and the hole diameter of the screen cloth is 2-10 mm.
(19) According to the embodiment of the present invention, the high-voltage electrodes and the high-voltage negative poles are made of stainless steel, the high-voltage electrodes are in a shape of an inverted cone, and the high-voltage negative poles are in a shape of a cone.
(20) According to the embodiment of the present invention, the lower fixing blocks and the cover plate are insulated through insulating washers.
(21) According to the embodiment of the present invention, the discharging outlet of the ore feeding bin communicates with the lower part of the cover plate, and a valve is arranged at the feeding inlet of the ore feeding bin.
(22) According to the embodiment of the present invention, the inclined screen cloth is arranged in the product collector, an inclined angle between the inclined screen cloth and the level surface is 20-40 degrees, the inclined screen cloth is located above the water outlet in the side wall of the product collector, and the hole diameter of the inclined screen cloth is 2-10 mm.
(23) The wall thickness of the actuating diaphragm in the embodiment of the present invention is 15-20 mm.
(24) According to the embodiment of the present invention, the electric discharge period is changed along with first-class input voltage and the sphere gap spacings, the first-class input voltage is 45-90 V, the sphere gap spacing is 15-30 mm, the pulse number of times per minute is 5-45, and the electric discharge period is ⅕- 1/45 min, as shown in
(25) According to the embodiment of the present invention, the surfaces of the materials after being treated by high-voltage electric pulse are amplified by 200 times are as shown in
Embodiment 1
(26) The high-voltage electric pulse device for crushing pretreatment of ores is shown as
(27) The structure of the pulsation device 5 is shown in
(28) The actuating diaphragm 25 is made of rubber.
(29) The ore discharging outlet 26 communicates with a feeding inlet of the product collector 6, the structure of the product collector 6 is shown in
(30) A plurality of expanding and contracting devices are arranged on the cover plate 12, the structure of each expanding and contracting device is shown in
(31) The copper bars 14 of the expanding and contracting devices are connected to two sets of high-voltage ceramic capacitors 11 in parallel through high-voltage wires 13, the high-voltage ceramic capacitors 11 and an alternate-current ignition transformer 10 are assembled together, and the alternate-current ignition transformer 10 and the power supply 9 are assembled together through a one-way voltage regulator 19.
(32) Circuits of the high-voltage ceramic capacitors 11 and the alternate-current ignition transformer 10 are shown in
(33) A ground electrode 4 is fixedly connected to a bottom end of the pulse insulating barrel body 2, and penetrates through the supporting frame 3 to be earthed.
(34) A screen cloth 18 is fixedly mounted at a bottom end of the cylinder-shaped upper part of the pulse insulating barrel body 2, a plurality of high-voltage negative poles 17 are mounted on the screen cloth 18, and the structure is shown in
(35) A central axis of the eccentric wheel 27 and the motor are assembled together, and a position where the connecting rod 28 is hinged to the eccentric wheel 27 is located at a part except the central axis.
(36) A water inlet of the water pump 7 communicates with a water outlet of a water tank, a water inlet of the water tank communicates with the water outlet 31 in the side wall of the product collector 6, and water is stuffed into the water tank as the insulating liquid 8.
(37) The ores are raw ores from a certain lead ore dressing plant in Liaoning, and chemical components in the ores are as shown in a table 1 in percentage by mass:
(38) TABLE-US-00001 TABLE 1 Elements Pb Ag* Au* Cu Zn TFe S Content 4.38 115.7 0.37 0.035 <0.01 8.20 11.10 Elements As SiO.sub.2 Al.sub.2O.sub.3 CaO MgO K Na Content 0.078 16.18 3.42 18.55 13.42 0.97 0.05
(39) As shown in the table 1, lead and silver in the ores are main valuable elements, gold and sulfur can be considered to be comprehensively recovered, and the content of a hazardous element namely arsenic is low; the raw ores are subjected to X ray diffraction analysis to find out the main mineral composition of ore samples; and main minerals in the raw ores include components in percentage by mass of 5.12% of galena, 17.44% of pyrite, 57.66% of dolomite and 11.23% of quartz.
(40) A method comprises the steps that:
(41) step 1: the water pump 7 is started, so that water continuously enters the pulsation insulating barrel body 23 of the pulsation device 5 and is continuously drained from the water outlet of the product collector 6, the pulsation insulating barrel body 23 and the product collector 6 are full of the water which is used as insulating liquid 8, and the liquid level is higher than a bottom end of the high-voltage electrodes 16;
(42) step 2: the ores are placed in the ore feeding bin 1 and are conveyed into the pulse insulating barrel body 2 through the ore feeding bin 1, the ores are accumulated on the screen cloth 18, and the ores at the top are in contact with the high-voltage electrodes 16;
(43) step 3: the power supply 9 is switched on, electric currents are subjected to voltage transformation through the single-phase voltage regulator 19, voltage boosting through the alternate-current ignition transformer 10 and rectification and voltage boosting through voltage sextuple rectifying circuits of the high voltage ceramic capacitors 11, then high-voltage direct currents are outputted to charge high-voltage ceramic capacitors 11, after the voltage of the high-voltage ceramic capacitors 11 reaches a breakdown voltage value, the gas switch connected with the high-voltage ceramic capacitors 11 is conducted, high-voltage electric pulse is outputted, is loaded to copper bars 14 through high-voltage wires 13 and is conducted to the high-voltage electrodes 16, and an instantaneous high-voltage electric field is formed between the high-voltage electrodes 16 and the high-voltage negative poles 17; when the voltage of the high-voltage electrodes 16 reaches to the breakdown voltage value, electric discharge is caused between the high-voltage electrodes 16 and the high-voltage negative poles 17, and the ores are crushed; when the voltage of the high-voltage electrodes 16 reaches the breakdown voltage value once again, next-time electric discharge is formed; and when the hole diameter of granules of the crushed ores are smaller than that of the screen cloth 18, the crushed ores enter the pulsation device 5 through the screen cloth 18;
(44) step 4: the eccentric wheel 27 is driven by the motor to rotate, so that the pulsation cone 29 moves up and down periodically; when the pulsation cone 29 moves upwards, ascending water currents are formed in the pulsation device 5, and when the pulsation cone 29 moves downwards, descending water currents are formed in the pulsation device 5; and under the action of ascending and descending of the water currents on the ores on the screen cloth 18, the part of the ores being small and medium in granules on the screen cloth 18 can gradually move downwards; and
(45) step 5: the crushed ores enter the product collector 6 through the pulsation device 5.
(46) Along with discharge of the crushed ores from the screen cloth 18, the ores on the screen cloth 18 are gradually reduced; each high-voltage electrode 16 is gradually declined under the action of the elasticity of the corresponding spring 15 until the corresponding upper fixing block 22 is in contact with the corresponding lower fixing block 21, at this moment, a gap is formed between each high-voltage electrode 16 and the corresponding high-voltage negative pole 17, and short circuit is avoided.
(47) The time interval of electric discharge for two close times is an electric discharge period, and the pulsation cone 29 moves up and down once to form a pulsation period; through adjusting the rotational speed of the motor, the pulsation period is controlled to be equal to the positive integer times of the electric discharge period; and the electric discharge period is changed along with first-class input voltage and sphere gap spacing, wherein the first-class input voltage is 45-90 V, the sphere gap spacing is 15-30 mm, the pulse number of times per minute is 5-45, and the electric discharge period is ⅕- 1/45 min.
(48) The voltage of the power supply 9 is 220 V, and the frequency of the power supply 9 is 50 Hz.
(49) A pulse power supply consists of the single-phase voltage regulator 19, the alternate-current ignition transformer 10 and the high-voltage ceramic capacitors 11 and is used for outputting electrical pulse, the rising time of the electrical pulse is 50 ns-500 ns, and the rising time is the time that pulse forms wave shapes.
(50) The high-voltage negative poles 17 are uniformly distributed on the screen cloth 18 and are used for improving electric crushing efficiency and strengthening crushing effects.
(51) The breakdown voltage value is 20 kV.
(52) The pulse strength of the high-voltage electric pulse is 60 kV, and the pulse frequency is 15 Hz.
(53) The time that the ores are treated by the high-voltage electric pulse is 10 min, then the pretreated ores are taken out, the pretreated ores are crushed to 2 mm or below with a disk crusher (not shown), the crushed products are subjected to division, 50 g of ore samples are sampled, during ore grinding, the mass concentration of ore pulp is adjusted to 70%, under the condition that the ore grinding time is 3 min, ore grinding is performed with a barrel type rod grinding machine (not shown), and pretreated samples are obtained.
(54) Besides, under the situation that the same raw ores are not subjected to high-voltage electric pulse treatment, ore grinding is performed in the same manner, and standard samples are obtained as a contrast test.
(55) The pretreated samples and the standard samples are subjected to granularity screen analysis experiment and monomer dissociation determination, and the result is shown in a table 2 (in percentage by mass, difference value=standard sample value-pretreated sample value).
(56) TABLE-US-00002 TABLE 2 granularity yield/% monomer dissociation /% granularity/ standard pretreated difference standard pretreated difference mm samples samples value samples samples value +0.074 66.37 42.66 23.71 18.89 38.22 −19.33 −0.074 + 0.043 15.34 24.45 −9.11 28.94 45.78 −16.84 −0.043 + 0.038 5.88 6.34 −0.46 27.76 55.65 −27.89 −0.038 12.41 26.55 −14.14 24.44 43.89 −19.45 Total 100 100 21.64 42.68 −21.04
(57) Compared with the standard samples, in the pretreated samples, the content of the ores of the granularity being+0.074 mm is reduced by 23.71%, the content of the ores of the granularity being −0.074+0.043 mm is raised by 9.11%, the content of the ores of the granularity being −0.043+0.038 mm is raised by 0.46%, and the content of the ores of the granularity being −0.038 mm is raised by 14.14%; after the raw ores are subjected to high-voltage electric pulse pretreatment, the monomer dissociation of the useful minerals in the ore grinding products is totally increased by 21.04%; and therefore, after a high-voltage electric pulse pretreatment technique is applied to galena comminution work, the monomer dissociation is increased, and the ore grinding efficiency is improved.
Embodiment 2
(58) The device is the same as that in the embodiment 1.
(59) The ores are raw ores from a certain tungsten mine in Jiangxi, and chemical components in the ores are shown in a table 3 in percentage by mass:
(60) TABLE-US-00003 TABLE 3 Elements WO.sub.3 Cu Sn Mo Pb Zn S Content 0.27 0.09 0.03 0.003 0.017 0.016 0.17 Elements P SiO.sub.2 Al.sub.2O.sub.3 CaO MgO TiO.sub.2 Fe Content 0.07 69.86 13.85 2.41 2.08 0.69 3.02 Elements K.sub.2O Na.sub.2O MnO As S Content 3.73 1.19 0.57 0.004 0.16
(61) As seen in the table 3, useful elements include tungsten, copper and molybdenum, main elements in the gangue minerals include silicon, magnesium and aluminum, tungsten phase analysis indicates that mainly 79.52% of scheelite and 18.59% of wolframite are recovered from the minerals, extremely little tungstite is contained, and the occupation ratio of the tungstite is 1.89%.
(62) Compared with the embodiment 1, the method is characterized in that:
(63) The pulse strength of the high-voltage electric pulse is 80 kV, and the pulse frequency is 25 Hz.
(64) The time that the ores are treated by the high-voltage electric pulse is 5 min, then the pretreated ores are taken out, the pretreated ores are crushed to 2 mm or below with a disk crusher (not shown), the crushed products are subjected to division, 100 g of ore samples are sampled, during ore grinding, the mass concentration of ore pulp is adjusted to 60%, under the condition that the ore grinding time is 2 min, ore grinding is performed with a barrel type rod grinding machine (not shown), and pretreated samples are obtained.
(65) Besides, under the situation that the same raw ores are not subjected to high-voltage electric pulse treatment, ore grinding is performed in the same manner, and standard samples are obtained as a contrast test.
(66) The pretreated samples and the standard samples are subjected to granularity screen analysis experiment and monomer dissociation determination, and the results are shown in Table 4.
(67) TABLE-US-00004 TABLE 4 granularity yield/% monomer dissociation /% granularity/ standard pretreated difference standard pretreated difference mm samples samples value samples samples value +0.074 45.23 34.22 11.01 11.21 38.22 −27.01 −0.074 + 0.043 23.43 24.45 −1.02 23.45 45.78 −22.33 −0.043 + 0.038 5.88 27.12 −21.24 21.47 59.45 −37.98 −0.038 25.46 14.21 11.25 18.54 32.45 −13.91 Total 100 100 16.55 45.01 −28.46
(68) Compared with the standard samples, in the pretreated samples, the content of the ores of the granularity being+0.074 mm is reduced by 11.01%, the content of the ores of the granularity being −0.074+0.043 mm is raised by 1.02%, the content of the ores of the granularity being −0.043+0.038 mm is raised by 21.24%, and the content of the ores of the granularity being −0.038 mm is reduced by 11.25%; after the raw ores are subjected to high-voltage electric pulse pretreatment, the monomer dissociation of the useful minerals in the ore grinding products is totally increased by 28.46%; therefore, under the premise that the monomer dissociation is increased, the yield of the ores of fine granularity is also effectively reduced, and recovery treatment of subsequent flotation is facilitated; and after a high-voltage electric pulse pretreatment technique is applied to scheelite comminution work, the monomer dissociation is increased, and the ore grinding efficiency is improved.
(69) Although the present invention has been described with reference to the preferred embodiments thereof, it is apparent to those skilled in the art that a variety of modifications and changes may be made without departing from the scope of the present invention which is intended to be defined by the appended claims.