Vehicle door lock device
11293205 · 2022-04-05
Assignee
Inventors
Cpc classification
E05B81/16
FIXED CONSTRUCTIONS
International classification
Abstract
A vehicle door lock device, including: a latch unit provided at a vehicle door, selectively adopting an unlatched state in which the vehicle door can be opened, or a latched state in which the vehicle door is maintained in a closed state, and transitioning from the unlatched state to the latched state in a case, in the unlatched state, in which the vehicle door is closed relative to the vehicle body; a mechanical operation unit switching the latch unit from the latched state to the unlatched state by means of at least one of operative parts being operated; an electrical operation unit connected to the mechanical operation unit, and switching the latch unit to the latched state or to the unlatched state, by means of power from a drive unit; and a cancellation unit that releases the connection between the electrical operation unit and the mechanical operation unit.
Claims
1. A vehicle door lock device, comprising: a latch unit provided at a vehicle door, selectively adopting an unlatched state in which the vehicle door can be opened relative to a vehicle body, or a latched state in which the vehicle door is maintained in a closed state relative to the vehicle body, and transitioning from the unlatched state to the latched state in a case, in the unlatched state, in which the vehicle door is closed relative to the vehicle body; a mechanical operation unit comprising a plurality of operative parts, switching the latch unit from the latched state to the unlatched state by means of at least one of the operative parts being operated; an electrical operation unit connected to the mechanical operation unit, being provided with a drive unit, and switching the latch unit to the latched state or to the unlatched state, by means of power from the drive unit; and a cancellation unit that releases the connection between the electrical operation unit and the mechanical operation unit, wherein: the latch unit comprises a release part that selectively adopts an engaged state of engagement with a latch, or a non-engaged state of non-engagement with the latch, the latch unit being in the latched state in the engaged state and the latch unit being in the unlatched state in the non-engaged state, the electrical operation unit comprises a wheel gear that is engaged with the drive unit and configured rotatably, and a lever member that is engaged with the wheel gear and that switches the release part between the engaged state and the non-engaged state by being displaced in conjunction with the rotation of the wheel gear, the cancellation unit comprises: a cancellation lever that is engaged with the wheel gear and at which a cancellation side engagement hole part is formed, a release lever that switches the release part between the engaged state and the non-engaged state, and at which a release side engagement hole part is formed at a position corresponding to the cancellation side engagement hole part of the cancellation lever, and a cancellation pin that is inserted so as to engage with each of the cancellation side engagement hole part and the release side engagement hole part and that connects the cancellation lever with the release lever, the cancellation unit is disposed with a disengagement part that releases the cancellation pin from engagement with at least one of the cancellation side engagement hole part or the release side engagement hole part, and that releases the connection between the cancellation lever and the release lever, the mechanical operation unit comprises an active lever that switches between a locked state that restricts transition of the release part from the engaged state to the non-engaged state, and an unlocked state that permits transition of the release part from the engaged state to the non-engaged state, by means of operation of at least one of the plurality of operative parts, and the disengagement part of the cancellation unit is provided at the active lever.
2. The vehicle door lock device recited in claim 1, wherein: the active lever moves in conjunction with at least one of a key lever provided at a vehicle width direction outer side of the vehicle door or an inside lever provided at a vehicle width direction inner side of the vehicle door; and the disengagement part of the active lever is configured to be operable such that the cancellation pin moves away from at least one of the cancellation side engagement hole part or the release side engagement hole part by means of operation of the key lever or the inside lever.
3. The vehicle door lock device recited in claim 1, wherein: a connection part, which connects the release side engagement hole part with a vehicle front side of a through-hole formed at the release lever, is formed at a part of an outer edge part of the release side engagement hole part; and the cancellation side engagement hole part engages with the cancellation pin at a position corresponding to the connection part.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Exemplary embodiments of the present invention will be described in detail based on the following figures, in which:
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DETAILED DESCRIPTION
First Exemplary Embodiment
(15) In the following, vehicle door lock device 10 according to a first exemplary embodiment of the present disclosure is explained based on
(16) (Overall Configuration)
(17) As shown in
(18) Door outer handle 14C is provided at the door outer panel as an operative part. Door outer handle 14C is attached facing a vehicle outer side, and as one example, operation is enabled whereby an operator (not shown) outside the vehicle grips the handle and pulls it in a direction perpendicular to the surface of the door outer panel.
(19) Door trim 14D is attached to door inner panel 14A from the vehicle width direction inner side as an inner fitting member. At a vehicle front side of door trim 14D, an inside lever opening part (not shown) is formed, at which door inner handle 14E is exposed, which serves as an operative part attached to door inner panel 14A, as a result of which a vehicle occupant (not shown) inside vehicle 12 can operate door inner handle 14E. Operation of door inner handle 14E, as one example, is enabled whereby the vehicle occupant grips the handle and pulls it in a direction perpendicular to the surface of door inner panel 14A.
(20) Striker opening part 14B is formed at a vehicle rear side end part of door inner panel 14A. Striker opening part 14B is formed at a position corresponding to a striker (not shown) provided at vehicle body 16, and is formed in a shape such that the striker can be inserted inside door inner panel 14A at a time of a closed state of front door 14.
(21) (Latch Unit)
(22) As shown in
(23) Lift lever 20D is provided at a vehicle lower side relative to latch 20A and, in addition, is formed in a substantial U-shape in vehicle plan view. Specifically, lift lever 20D is configured by first side wall part 20Da, which is provided so as to extend in substantially the vehicle front-rear direction, second side wall part 20Db, which is disposed at substantially a vehicle width direction outer side relative to first side wall part 20Da and which is provided so as to extend in substantially the vehicle front-rear direction, and connection wall part 20Dc, which connects a vehicle rear side end part of first side wall part 20Da with a vehicle rear side end part of second side wall part 20Db. Connection wall part 20Dc is held by fastener 20Dd, rotatably around axis B, at a vehicle lower side of latch retention bracket 20B. It should be noted that lift lever 20D is biased by a spring (not shown) in a direction in which first side wall part 20Da is pushed downward toward a vehicle lower side (and second side wall part 20Db is pushed upward toward a vehicle upper side).
(24) Engagement claw part 20De is formed, protruding toward the vehicle rear side, at connection wall part 20Dc of lift lever 20D (see
(25) Pawl 20C is provided at a vehicle lower side relative to latch 20A and, in addition, is formed in a substantially rectangular shape having its longitudinal direction in substantially the vehicle width direction. End part 20Cb at one side in the longitudinal direction of pawl 20C is held by fastener 20Dd, rotatably around axis B, at a vehicle lower side of latch retention bracket 20B, similarly to lift lever 20D. Further, engagement hole part 20Ca, which runs through in a vehicle front-rear direction, is formed at a substantially central part in a longitudinal direction of pawl 20C. Since engagement claw part 20De of lift lever 20D is engaged at engagement hole part 20Ca, pawl 20C rotates integrally with lift lever 20D.
(26) Latch engagement claw part 20Cc is formed at a vehicle upper side at a substantial center in a longitudinal direction of pawl 20C. Latch engagement claw part 20Cc is formed in a shape that projects from pawl 20C substantially toward the vehicle upper side. Latch engagement claw part 20Cc is configured to abut a side face of latch 20A owing to the biasing force of lift lever 20D, in a state in which there is no external input to lift lever 20D (an non-operated state). It should be noted that when front door 14 is closed when latch 20A is in an unlatched state (see
(27) (Mechanical Operation Unit)
(28) Mechanical operation unit 22 is configured by inside lever 22A, active lever 22B, opening lever 22C, and key lever 22D, which serves as one operative part. Inside lever 22A is provided at a vehicle lower side relative to latch unit 20 and, in addition, vehicle upper side end part 22Aa is held, rotatably around axis C, by a fastener (not shown). Wire cable 14F (see
(29) Opening lever 22C is provided at a vehicle lower side relative to latch unit 20 and, in addition, is held, rotatably around axis D, by a fastener (not shown). Further, a connection member of a rod or the like (not shown) connected to door outer handle 14C (see
(30) Active lever 22B is provided at a vehicle front side relative to inside lever 22A, and in addition, is provided extending in a substantially vehicle vertical direction and has gear engagement hole 22Ba, lever abutment part 22Bb, and disengagement part 26A, which configures a part of cancellation unit 26, which is discussed below. Further, active lever 22B is held, rotatably around axis G between a locked position (the position shown in the drawing) and an unlocked position (see
(31) Disengagement part 26A is formed at a vehicle upper side of active lever 22B and, in addition, has release claw 26Aa, which projects toward a vehicle width direction outer side. Release claw 26Aa has inclined face 26Ab, which inclines toward a vehicle lower side on progression toward a vehicle rear side, and a vehicle rear side end part of inclined face 26Ab is disposed at a position corresponding to a vehicle lower side face of release side engagement hole part 26Bd at a position at which cancellation lever 26C, which is described below, puts latch unit 20 into an unlatched state (see
(32) Lever abutment part 22Bb is formed at a vehicle lower side of active lever 22B, and is formed so as to oppose inside lever 22A. Lever abutment part 22Bb abuts inside lever 22A in a case in which vehicle lower side end part 22Ab of inside lever 22A has rotated toward the vehicle front side (the clockwise direction as per
(33) Gear engagement hole 22Ba is formed at a vehicle lower side of disengagement part 26A, and is configured such that gear projection part 24Aa, which is formed at wheel gear 24A, which configures a part of electrical operation unit 24 and is described below, can be inserted inside gear engagement hole 22Ba. As a result of this, by rotating wheel gear 24A, active lever 22B can be made to rotate around axis G and moved to the locked position or to the unlocked position.
(34) Key lever 22D is disposed at a vehicle upper side of active lever 22B and, in addition, is connected to active lever 22B via connection lever 22Da. Key lever 22D is connected to a key cylinder (not shown) provided at the door outer panel via a rod (not shown). Key lever 22D rotates active lever 22B around axis G via connection lever 22Da in response to the key cylinder being operated by a purpose-built key such as a vehicle ignition key held by a vehicle occupant. That is, active lever 22B moves in conjunction with key lever 22D.
(35) (Electrical Operation Unit)
(36) Electrical operation unit 24 has electromotive motor 24B as a drive unit, worm gear 24C attached so as to rotate integrally with an output axis of electromotive motor 24B, and wheel gear 24A that meshes with worm gear 24C. Electromotive motor 24B is electrically connected to a controller (not shown) provided with a CPU, and can be activated by operation of an open/close switch or the like (not shown) connected to the controller.
(37) Wheel gear 24A is held, rotatably around axis H having an axial direction in substantially the vehicle width direction, by a fastener (not shown). Gear projection part 24Aa, which projects toward the vehicle width direction inner side, is formed at a vehicle width direction inner side of wheel gear 24A.
(38) (Cancellation Unit)
(39) Cancellation unit 26 has release lever 26B, which serves as a part of a lever member, cancellation lever 26C, which serves as another part of the lever member, cancellation pin 26D, and disengagement part 26A. Release lever 26B is disposed at a vehicle width direction outer side of wheel gear 24A, and is formed in a substantially rectangular plate shape having the vehicle width direction as a plate thickness direction and substantially the vehicle vertical direction as a longitudinal direction. Further, the vehicle lower side of release lever 26B is held by the fastener (not shown) that holds wheel gear 24A. That is, release lever 26B is configured rotatably around the same axis H as wheel gear 24A.
(40) As shown in
(41) First through-hole 26Bc, which runs through in a plate thickness direction, is formed at a vehicle upper side of release lever 26B. First through-hole 26Bc is formed in a substantially rectangular shape having a longitudinal direction in a substantially transverse direction of release lever 26B, and in addition, release side engagement hole part 26Bd (see
(42) Cancellation lever 26C is disposed at a vehicle width direction outer side of release lever 26B, and similarly to release lever 26B, is formed in a substantial rectangular plate shape having the vehicle width direction as a plate thickness direction and substantially the vehicle vertical direction as a longitudinal direction. A vehicle lower side of cancellation lever 26C is held by the fastener (not shown) that holds wheel gear 24A. That is, cancellation lever 26C, similarly to release lever 26B, is configured rotatably around the same axis H as wheel gear 24A. Further, cancellation lever 26C and release lever 26B are disposed so as to overlap in the plate thickness direction.
(43) Second through-hole 26Ca, which runs through in the plate thickness direction, is formed at a vehicle upper side of cancellation lever 26C. Second through-hole 26Ca is formed in a substantially circular shape as viewed in the plate thickness direction and, in addition, is provided at a position in cancellation lever 26C corresponding to a vehicle upper side and vehicle rear side of first through-hole 26Bc of release lever 26B. Further, cancellation side engagement hole part 26Cc is formed at a vehicle lower side of second through-hole 26Ca (see
(44) Gear engagement part 26Cb is formed at a vehicle lower side of cancellation lever 26C. Gear engagement part 26Cb is formed at a vehicle lower side relative to the fastener that holds wheel gear 24A et cetera, and is inflected toward the vehicle width direction inner side. Further, a vehicle front side of gear engagement part 26Cb is engageable with projection part 24Ab formed at a vehicle width direction outer side face of wheel gear 24A.
(45) Cancellation pin 26D is inserted through release side engagement hole part 26Bd of release lever 26B and cancellation side engagement hole part 26Cc of cancellation lever 26C. Cancellation pin 26D has cylindrical shaft 26Da (see
(46) As shown in
(47) (Neutral State)
(48) In a state in which front door 14 has been put in a closed state, the opening of striker insertion groove 20Aa is put in a state (a latched state) in which it faces substantially a vehicle width direction outer side, in a state in which the shaft of a striker (not shown) has been inserted inside striker insertion groove 20Aa of latch 20A, as shown in
(49) (Regarding Activation of the Electrical Operation Unit)
(50) When operation of an open/close switch (not shown) is performed in order to put front door 14 in an open state from the neutral state, electromotive motor 24B of electrical operation unit 24 is made to rotate by a controller that is electrically connected to the open/close switch, and wheel gear 24A is rotated, via worm gear 24C, in the anticlockwise direction as per
(51) Further, when, by operation of the open/close switch in the above-described state, electromotive motor 24B of electrical operation unit 24 is made to rotate to the opposite side by the controller that is electrically connected to the open/close switch, and wheel gear 24A is made to rotate in the clockwise direction as per
(52) (Regarding Activation of the Mechanical Operation Unit)
(53) Further, since activation in a case in which door outer handle 14C and door inner handle 14E (see
(54) (Regarding Activation of the Cancellation Unit)
(55) When door inner handle 14E (see
(56) Further, as shown in
Mechanism and Effect of First Exemplary Embodiment
(57) Here, while using the comparative examples shown in
(58) As shown in
(59) Gear engagement part 100A is formed at lever member 100. A vehicle front side of gear engagement part 100A is engageable with projection part 24Ab of wheel gear 24A. That is, when wheel gear 24A rotates in the anticlockwise direction as per
(60) Push-up part 100B, which extends toward the substantial vehicle rear side and is folded back over a peripheral face of wheel gear 24A is formed at lever member 100. Push-up part 100B is disposed at a vehicle lower side of first side wall part 20Da of lift lever 20D. Accordingly, as shown in
(61) However, in a case in which electrical operation unit 24 malfunctions in a state in which lever member 100 has pushed up first side wall part 20Da of lift lever 20D, the engagement between pawl 20C and latch 20A remains in a released state. That is, since the rotation of latch 20A cannot be stopped and an unlatched state is maintained, even if front door 14 (see
(62) In contrast, in the present exemplary embodiment, as shown in
(63) Here, vehicle door lock device 10 has cancellation unit 26, and cancellation unit 26 can release the connection between electrical operation unit 24 and mechanical operation unit 22. Accordingly, in a case in which electrical operation unit 24 has malfunctioned, active lever 22B of mechanical operation unit 22 is operated by door inner handle 14E or key lever 22D, or cancellation unit 26 is operated via key lever 22D, and the connection between electrical operation unit 24 and mechanical operation unit 22 is released. As a result of this, it is possible to avoid a situation in which latch unit 20 remains in an unlatched state caused by electrical operation unit 24. That is, latch unit 20, which has been uncoupled from electrical operation unit 24, transitions from an unlatched state to a latched state when front door 14 is closed. That is, front door 14 can be maintained in a closed state even in a case in which electrical operation unit 24 has malfunctioned.
(64) Further, cancellation unit 26 is configured to be operable by door inner handle 14E or key lever 22D. That is, since door inner handle 14E or key lever 22D, which operate mechanical operation unit 22, can also be used in the operation of cancellation unit 26, it is possible to reduce the number of components.
(65) In addition, latch unit 20 has pawl 20C. Pawl 20C can selectively adopt an engaged state with latch 20A or a non-engaged state with latch 20A. Further, wheel gear 24A of electrical operation unit 24 is engaged with electromotive motor 24B and, in addition, is configured rotatably with release lever 26B, cancellation lever 26C and cancellation pin 26D. Release lever 26B, cancellation lever 26C and cancellation pin 26D are configured integrally and have a part that is engaged with wheel gear 24A, and are configured so as to enable switching between the engaged state and the non-engaged state of pawl 20C by displacement in conjunction with the rotation of wheel gear 24A. Accordingly, by activating electromotive motor 24B, it is possible to switch between a latched state and an unlatched state of latch unit 20. That is, owing to the above-described simple configuration, operation of latch unit 20 can be performed by using drive force from electromotive motor 24B.
(66) That is, cancellation unit 26 has release lever 26B, cancellation lever 26C that is engaged with wheel gear 24A and that has cancellation side engagement hole part 26Cc formed at a position corresponding to release side engagement hole part 26Bd of release lever 26B, and cancellation pin 26D. Cancellation pin 26D is inserted so as to engage with each of release side engagement hole part 26Bd and cancellation side engagement hole part 26Cc. Accordingly, since cancellation lever 26C and release lever 26B are, so to speak, connected by cancellation pin 26D, it is possible to switch between the engaged state and the non-engaged state of pawl 20C relative to latch 20A by the displacement of cancellation lever 26C and release lever 26B in conjunction with the rotation of wheel gear 24A and by the operation of lift lever 20D. That is, operation of latch unit 20 can be performed by using drive force from electromotive motor 24B.
(67) Here, cancellation unit 26 has disengagement part 26A, and disengagement part 26A releases the engagement of cancellation pin 26D with release side engagement hole part 26Bd. As a result of this, since the connection between cancellation lever 26C and release lever 26B is released and cancellation lever 26C and release lever 26B become capable of movement relative to each other, it is possible to switch between a latched state and an unlatched state of latch unit 20 by switching between an engaged state and a non-engaged state of pawl 20C relative to latch 20A by moving release lever 26B, even if electromotive motor 24B malfunctions. That is, owing to the above-described simple configuration, latch unit 20 can be released from being held in a closed state or an open state.
(68) Further, disengagement part 26A of cancellation unit 26 is provided at active lever 22B. Active lever 22B configures a part of mechanical operation unit 22 and switches between a locked state that restricts transition of pawl 20C from an engaged state to a non-engaged state, and an unlocked state that permits transition of pawl 20C from an engaged state to a non-engaged state, by operation of door inner handle 14E or key lever 22D. That is, door inner handle 14E and key lever 22D, which operate mechanical operation unit 22, can also be used in the operation of cancellation unit 26. Accordingly, the number of components can be reduced. As a result of this, costs can be reduced.
(69) In addition, key lever 22D, which is provided at a vehicle width direction outer side of front door 14, and inside lever 22A, which is provided at a vehicle width direction inner side of front door 14, are linked via active lever 22B. Further, key lever 22D is configured to be operable via the key cylinder provided at the door outer panel. Further, inside lever 22A is configured to be operable via door inner handle 14E (see
(70) Furthermore, connection part 26Bg, which connects release side engagement hole part 26Bd with a vehicle front side of first through-hole 26Bc, is formed at a part of an outer edge part of release side engagement hole part 26Bd. Accordingly, cancellation pin 26D, which has been inserted inside release side engagement hole part 26Bd, can be released from the release side engagement hole part 26Bd by moving the cancellation pin 26D to first through-hole 26Bc via connection part 26Bg. Further, since cancellation side engagement hole part 26Cc engages with cancellation pin 26D at a position corresponding to connection part 26Bg, cancellation pin 26D engages with cancellation side engagement hole part 26Cc even in a state in which engagement of cancellation pin 26D with release side engagement hole part 26Bd has been released. Accordingly, since this is a state in which cancellation pin 26D remains at cancellation side engagement hole part 26Cc, the operation of once more inserting cancellation pin 26D into release side engagement hole part 26Bd after cancellation unit 26 has been activated, is facilitated. As a result of this, ease of maintenance can be improved.
Second Exemplary Embodiment
(71) Next, vehicle door lock device 200 according to a second exemplary embodiment of the present disclosure is explained using
(72) Vehicle door lock device 200 according to the second exemplary embodiment has a similar basic configuration to the first exemplary embodiment, and is characterized by the provision of neutral state recovery spring 202.
(73) That is, as shown in
(74) Here, in a case in which an electrical fault has occurred at electrical operation unit 24—that is, in a case in which electromotive motor 24B is not activated by operation of the open/close switch—and in a case in which worm gear 24C and wheel gear 204 are themselves rotatable, wheel gear 204 rotates in the clockwise direction as per
Mechanism and Effect of Second Exemplary Embodiment
(75) Next, the mechanism and effect of the second exemplary embodiment are explained.
(76) Since the configuration described above is configured similarly to vehicle door lock device 10 according to the first exemplary embodiment in all respects other than the provision of neutral state recovery spring 202, similar effects to the first exemplary embodiment are also obtained by the configuration described above. Further, owing to the provision of neutral state recovery spring 202, in a case of an “electrical fault” at electrical operation unit 24, since it is possible to switch from an unlatched state to a latched state of latch 20A even without activating cancellation unit 26 and releasing the connection between release lever 26B and cancellation lever 26C, front door 14 can be put into a closed state from an open state. Accordingly, in a case of an electrical fault, it is sufficient to only repair electrical operation unit 24 at a time of making repairs, and there is no need to go to the trouble of resetting cancellation pin 26D. As a result of this, ease of repair maintenance can be improved.
(77) It should be noted that in the first and second exemplary embodiments discussed above, the configuration is such that disengagement part 26A releases engagement of cancellation pin 26D with release side engagement hole part 26Bd; however, the configuration is not limited to this, and may be such that engagement with cancellation side engagement hole part 26Cc is released, or may even include both configurations. Further, the configuration is such that disengagement part 26A releases the connection between release lever 26B and cancellation lever 26C by pushing up cancellation pin 26D toward a substantial vehicle upper side; however, the configuration is not limited to this, and, as one example, may be such that the connection between release lever 26B and cancellation lever 26C is released by cancellation pin 26D being disconnected between release lever 26B and cancellation lever 26C, or some other configuration.
(78) In addition, active lever 22B is configured such that disengagement part 26A is operated by operation of either of door inner handle 14E or key lever 22D; however, the configuration is not limited to this, and may be such that disengagement part 26A is operated by operation of door outer handle 14C, or such that disengagement part 26A is operated by operation of only one or other of door inner handle 14E or key lever 22D. Further, the configuration may be such that disengagement part 26A is operated by some other operative part.
(79) Furthermore, vehicle door lock devices 10, 200 are configured to be provided at front door 14; however, the configuration is not limited to this, and may be such that vehicle door lock devices 10, 200 are provided at another door such as a rear door or a tailgate door.
(80) Further, connection part 26Bg (see
(81) The present disclosure is not limited to the above-described embodiments, and may, of course, be implemented in embodiments other than those described above according to various modifications that does not depart from a scope of the disclosure.