SLIDING COMPONENTS
20220099138 · 2022-03-31
Inventors
- Hiroshi Suzuki (Tokyo, JP)
- Tadatsugu Imura (Tokyo, JP)
- Iwa OU (Tokyo, JP)
- Yuichiro TOKUNAGA (Tokyo, JP)
Cpc classification
F16C33/107
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/3412
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/3256
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/1015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/3416
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/3424
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16C17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/74
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A pair of sliding components are disposed at a relatively rotating position at the time of running a rotary machine and formed in an annular shape in which a sealed liquid is present on one side of an inner radial side and an outer radial side and a gas is present on the remaining side thereof. A sliding surface of a sliding component is provided with a dynamic pressure generation groove which communicates with the side of a gas in a radial direction and which is configured to generate a dynamic pressure between the sliding surfaces by the gas at the time of running the rotary machine. A sliding surface of a sliding component is provided with a groove which extends in a circumferential direction.
Claims
1. A pair of sliding components disposed at a relatively rotating position at the time of driving a rotary machine and formed in an annular shape in which a sealed liquid is present on one side of an inner radial side and an outer radial side of the sliding components and a gas is present on remaining side of the inner radial side and the outer radial side, wherein the pair of sliding components is constituted by a first sliding component and a second sliding component which have sliding surfaces, respectively, the sliding surface of the first sliding component is provided with a dynamic pressure generation groove which communicates with a gas side in a radial direction and which is configured to generate a dynamic pressure between the sliding surfaces of the first and second sliding components by the gas during a running of the rotary machine, and at least one of the sliding surfaces of the first and second sliding components is provided with a groove which extends in a circumferential direction.
2. The sliding components according to claim 1, wherein the groove is provided in the sliding surface of the second sliding component.
3. The sliding components according to claim 1, wherein the groove is disposed on the gas side with respect to a closed end of the dynamic pressure generation groove.
4. The sliding components according to claim 1, wherein the groove is formed to be deeper than the dynamic pressure generation groove.
5. The sliding components according to claim 1, wherein the groove includes a wall portion in which an angle formed between a side surface partially defining the groove on a sealed liquid side and the sliding surface of the second sliding component is 90° or less.
6. The sliding components according to claim 1, wherein the groove is formed so as to coil up one or more times in the circumferential direction.
7. The sliding components according to claim 6, wherein the groove is a plurality of annular grooves provided in concentric circles.
8. The sliding components according to claim 6, wherein the groove is formed in a spiral shape.
9. The sliding components according to claim 2, wherein the groove is disposed on the gas side with respect to a closed end of the dynamic pressure generation groove.
10. The sliding components according to claim 2, wherein the groove is formed to be deeper than the dynamic pressure generation groove.
11. The sliding components according to claim 2, wherein the groove includes a wall portion in which an angle formed between a side surface partially defining the groove on a sealed liquid side and the sliding surface of the second sliding component is 90° or less.
12. The sliding components according to claim 2, wherein the groove is formed so as to coil up one or more times in the circumferential direction.
13. The sliding components according to claim 12, wherein the groove is a plurality of annular grooves provided in concentric circles.
14. The sliding components according to claim 12, wherein the groove is formed in a spiral shape.
15. The sliding components according to claim 3, wherein the groove is formed to be deeper than the dynamic pressure generation groove.
16. The sliding components according to claim 3, wherein the groove includes a wall portion in which an angle formed between a side surface partially defining the groove on a sealed liquid side and the sliding surface of the second sliding component is 90° or less.
17. The sliding components according to claim 3, wherein the groove is formed so as to coil up one or more times in the circumferential direction.
18. The sliding components according to claim 17, wherein the groove is a plurality of annular grooves provided in concentric circles.
19. The sliding components according to claim 17, wherein the groove is formed in a spiral shape.
20. The sliding components according to claim 4, wherein the groove includes a wall portion in which an angle formed between a side surface partially defining the groove on a sealed liquid side and the sliding surface of the second sliding component is 90° or less.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
DESCRIPTION OF EMBODIMENTS
[0029] Modes for implementing sliding components according to the present invention will be described below based on embodiments.
First Embodiment
[0030] Sliding components according to a first embodiment of the present invention will be described with reference to
[0031] A mechanical seal for a general industrial machine illustrated in
[0032] The stationary seal ring 10 and the rotating seal ring 20 are typically formed of SiC (as an example of hard material) or a combination of SiC (as the example of hard material) and carbon (as an example of soft material), but the present invention is not limited thereto. Any sliding material is applicable as long as the sliding material is used as the sliding material for the mechanical seal. In addition, examples of SiC include a sintered body using boron, aluminum, carbon, and the like as a sintering aid and materials composed of two or more types of phases having different components and compositions, for example, SiC obtained by dispersing graphite particles, reaction sintered SiC composed of SiC and Si, SiC—TiC, SiC—TiN, and the like and examples of carbon include carbon obtained by mixing carbon materials and graphite materials, resin molded carbon, sintered carbon, and the like. In addition to the above sliding materials, metal materials, resin materials, surface modification materials (e.g., coating materials), composite materials, and the like can also be applied.
[0033] As illustrated in
[0034] The dynamic pressure generation groove 23 is formed in an arc shape having a constant width when viewed from a direction orthogonal to the sliding surface 21, communicates with the atmosphere side corresponding to the inner radial side, and extends to the outer radial side to intersect in the radial direction and the circumferential direction. Specifically, the dynamic pressure generation groove 23 has a curved shape including a component extending in the circumferential direction and a component extending in the radial direction and among these, the component extending in the circumferential direction is larger.
[0035] The dynamic pressure generation groove 23 has a constant depth dimension L12 (see
[0036] The dynamic pressure generation groove 23 can be formed by the mirror-processed sliding surface 21 to fine processing such as laser processing or sandblasting. Further, the dynamic pressure generation groove 23 is surrounded by four surfaces including two arc-shaped surfaces of the dynamic pressure generation groove 23, a wall portion 23a extending to intersect the arc-shaped surfaces, and a bottom surface parallel to the sliding surface 21 and an outer radial end portion is closed.
[0037] As illustrated in
[0038] The annular groove 13 has a constant depth dimension L11 (see
[0039] Further, the wall portion 13A on the outer radial side, that is, the sealed liquid side of the annular groove 13 is formed by the land 12 of the sliding surface 11 and an outer surface 13a of the annular groove 13 and the land 12 and the outer surface 13a are orthogonal to each other.
[0040] In addition, the bottom surface of the dynamic pressure generation groove 23 is formed as a flat surface and is formed in parallel to the land 22, but does not prevent the flat surface from being provided with fine recesses or being formed to be inclined with respect to the land 22. Further, two arc-shaped surfaces of the dynamic pressure generation groove 23 extending in the circumferential direction are respectively orthogonal to the bottom surface of the dynamic pressure generation groove 23. Further, the bottom surface of the annular groove 13 is formed as a flat surface and is formed in parallel to the land 12, but does not prevent the flat surface from being provided with fine recesses or being formed to be inclined with respect to the land 12. Further, two arc-shaped surfaces of the annular groove 13 extending in the circumferential direction are respectively orthogonal to the bottom surface of the annular groove 13.
[0041] As illustrated in
[0042] Next, a case in the non-operation state of the general industrial machine will be described. As illustrated in
[0043] Specifically, when the general industrial machine stops, the sealed liquid F enters between the sliding surfaces 11 and 21 from the outer radial side of the sliding surfaces 11 and 21 and flows in the dynamic pressure generation groove 23 to the inner radial side as illustrated in
[0044] Here, pressure loss ΔP due to the surface tension γ is derived according to the following formula (i.e., the formula of Young-Laplace) on the assumption that the flow rate ΔV of the sealed liquid F entering between the sliding surfaces 11 and 21 is constant.
ΔP=γΔS/ΔV
[0045] That is, the pressure loss ΔP increases as the surface area ΔS of the gas-liquid interface α increases.
[0046] As illustrated in
[0047] Then, as illustrated in
[0048] In addition, since a gap between the lands 12 and 22 of the sliding surfaces 11 and 21 is extremely smaller than the depth dimension L12 of the dynamic pressure generation groove 23 and the sealed liquid F substantially does not flow to a portion in which the land 22 and the annular groove 13 overlap each other in the axial direction, the drawing and the description thereof are omitted. However, also in the corresponding portion, the sealed liquid F entering into the annular groove 13 is further suppressed from entering the leakage side as described above.
[0049] Next, an operation when driving the general industrial machine will be described with reference to
[0050]
[0051] Further, since the rotation speed is low in the extremely low-speed rotation of the rotating seal ring 20 with respect to the stationary seal ring 10, the pressure is low in the vicinity of the wall portion 23a of the dynamic pressure generation groove 23 and the sealed liquid F is present on the high-pressure side of the annular groove 13 between the sliding surfaces 11 and 21. Accordingly, a liquid film is formed so that so-called fluid lubrication is performed.
[0052] As illustrated in
[0053] As described above, since the sealed liquid F between the sliding surfaces 11 and 21 enters the annular groove 13 when the general industrial machine is stopped, the surface area ΔS of the gas-liquid interface α increases and the sealed liquid F can be further suppressed from entering the low-pressure side fluid A side by the surface tension γ acting on the wide gas-liquid interface α, so that the sealed liquid F is held only outer radial side between the sliding surfaces 11 and 21. Therefore, since the amount of the sealed liquid F to be discharged by the low-pressure side fluid A at the time of starting the general industrial machine is small, the sliding surfaces 11 and 21 can be in a short time shifted to a non-contact state.
[0054] Specifically, the pressure loss ΔP due to the surface tension γ also increases as the surface area ΔS of the gas-liquid interface α increases. Since the pressure P1 on the side of the sealed liquid F in the gas-liquid interface α decreases as the pressure loss ΔP increases and the pressure P1 on the side of the sealed liquid F in the gas-liquid interface α and the pressure P2 of the low-pressure side fluid A are balanced, it is possible to suppress the sealed liquid F from entering the low-pressure side. Accordingly, it is possible to quickly shift to the non-contact lubrication using the low-pressure side fluid A from the fluid lubrication using the sealed liquid F and to improve the rotation performance of the general industrial machine by suppressing the rotation resistance during high-speed rotation.
[0055] Further, since the sliding surface 21 of the rotating seal ring 20 is provided with the dynamic pressure generation groove 23 and the sliding surface 11 of the stationary seal ring 10 is provided with the annular groove 13, it is possible to ensure the strength of the sliding surface 11 and the sliding surface 21 compared to a case in which any one of the stationary seal ring 10 and the rotating seal ring 20 is provided with the dynamic pressure generation groove 23 and the annular groove 13.
[0056] Further, the annular groove 13 is disposed on the low-pressure side of the wall portion 23a which is the end of the dynamic pressure generation groove 23. Accordingly, it is possible to prevent the low-pressure side fluid A flowing out from the vicinity of the wall portion 23a of the dynamic pressure generation groove 23 to a gap between the sliding surfaces 11 and 21 from entering the annular groove 13 during the relative rotation of the stationary seal ring 10 and the rotating seal ring 20 and to suppress deterioration of the dynamic pressure for separating the sliding surfaces 11 and 21 from each other. Further, the low-pressure side fluid A can flow out to the high-pressure side of the annular groove 13 between the sliding surfaces 11 and 21 from the vicinity of the wall portion 23a of the dynamic pressure generation groove 23.
[0057] Further, since the low-pressure side fluid A introduced from the low-pressure side into the dynamic pressure generation groove 23 first flows into the annular groove 13 to increase the pressure in the annular groove 13 and moves to the vicinity of the wall portion 23a of the dynamic pressure generation groove 23, the pressure of the low-pressure side fluid A flowing out from the vicinity of the wall portion 23a of the dynamic pressure generation groove 23 to a gap between the sliding surfaces 11 and 21 can be equalized in the circumferential direction.
[0058] Further, since the depth dimension L11 of the annular groove 13 is formed to be deeper than the depth dimension L12 of the dynamic pressure generation groove 23, it is possible to cope with a case in which the surface area of the gas-liquid interface α of the sealed liquid F entering the annular groove 13 is wide.
[0059] Further, since the wall portion 13A on the outer radial side, that is, the sealed liquid side of the annular groove 13 is formed by the land 12 of the sliding surface 11 and the outer surface 13a of the annular groove 13 and the land 12 and the outer surface 13a are orthogonal to each other, it is possible to reliably and largely ensure the surface area of the gas-liquid interface α of the sealed liquid F entering the annular groove 13.
[0060] Further, since the annular groove 13 continuously extends in the circumferential direction, it is possible to suppress the sealed liquid F from entering the low-pressure side in the entire circumferential direction.
[0061] Further, in this first embodiment, an example has been described in which the dynamic pressure generation groove 23 is provided in the rotating seal ring 20 and the annular groove 13 is provided in the stationary seal ring 10. However, the dynamic pressure generation groove 23 may be provided in the stationary seal ring 10, the annular groove 13 may be provided in the rotating seal ring 20, and the dynamic pressure generation groove 23 and the annular groove 13 may be provided in both the stationary seal ring 10 and the rotating seal ring 20.
[0062] Further, in this first embodiment, the annular groove 13 forming a perfect circle when viewed from the axial direction is illustrated as the groove, but may form an ellipse or an annular shape formed by a wavy line when viewed from the axial direction. Further, the groove is not limited to the annular shape, but may have a shape such as an arc shape having at least a component extending in the circumferential direction. When the groove forms an arc shape, it is preferable that a plurality of circumferential end portions be provided to overlap each other in the radial direction.
[0063] Further, in this first embodiment, the annular groove 13 is disposed to overlap the side of the wall portion 23a in the dynamic pressure generation groove 23, but may be disposed to overlap the leakage side or the center portion of the dynamic pressure generation groove 23.
[0064] Further, in this first embodiment, a case has been described in which the annular groove 13 is disposed on the leakage side of the wall portion 23a of the dynamic pressure generation groove 23, but the annular groove 13 may be disposed on the sealed liquid side of the wall portion 23a of the dynamic pressure generation groove 23.
[0065] Furthermore, the depth dimension of the annular groove 13 may be equal to or larger than the depth dimension of the dynamic pressure generation groove 23 and may be preferably formed to be deeper than the depth dimension of the dynamic pressure generation groove 23.
Second Embodiment
[0066] Next, sliding components according to a second embodiment of the present invention will be described with reference to
[0067] As illustrated in
[0068] In addition, the annular grooves 13 and 131 are not limited to being formed concentrically, but a plurality of annular grooves having different shapes may be provided in the radial direction.
Third Embodiment
[0069] Next, sliding components according to a third embodiment of the present invention will be described with reference to
[0070] As illustrated in
[0071] In addition, the separation width of the overlapping portion of the groove 132 in the radial direction can be freely changed and the groove may extend one or more times in the circumferential direction.
Fourth Embodiment
[0072] Next, sliding components according to a fourth embodiment of the present invention will be described with reference to
[0073] As illustrated in
[0074] In addition, also in the outside type mechanical seal, the annular groove 13 may be provided as in the first embodiment and the groove may be applied as in the second and third embodiments. Further, the specific dynamic pressure generation mechanism may not be provided as in the first to third embodiments and may be provided as in the fourth embodiment.
Fifth Embodiment
[0075] Next, sliding components according to a fifth embodiment will be described with reference to
[0076] As illustrated in
Sixth Embodiment
[0077] Next, sliding components according to a sixth embodiment of the present invention will be described with reference to
[0078] As illustrated in
[0079] In this way, since the sliding surface 21 of the rotating seal ring 20 is provided with the dynamic pressure generation groove 23 and the annular groove 134, the positional relationship between the dynamic pressure generation groove 23 and the annular groove 134 during the relative rotation of the stationary seal ring 10 and the rotating seal ring 20 does not change and hence the dynamic pressure generated by the dynamic pressure generation groove 23 is stabilized. Further, in the sixth embodiment, a case has been described in which the sliding surface 11 of the stationary seal ring 10 is formed as a flat surface, but the stationary seal ring 10 may be provided with the same annular groove as that of the first embodiment. Furthermore, in the sixth embodiment, a case has been described in which the dynamic pressure generation groove 23 and the annular groove 134 are formed on the sliding surface 21 of the rotating seal ring 20, but the dynamic pressure generation groove and the annular groove may be formed on the sliding surface 11 of the stationary seal ring 10.
[0080] As described above, the embodiments of the present invention have been described with reference to the drawings, but the detailed configuration is not limited to these embodiments.
[0081] For example, in the above-described first to fifth embodiments of the present invention, a mechanical seal for general industrial machines has been described as the sliding components, but other mechanical seals for automobiles, water pumps, and the like may be used. Further, the present invention is not limited to the mechanical seal and sliding components other than a mechanical seal such as a slide bearing may be used.
[0082] Further, in the first to fifth embodiments, a case has been described in which the sliding component is provided with the plurality of dynamic pressure generation grooves having the same shape, but the plurality of dynamic pressure generation grooves may have different shapes or depths. Further, the interval or number of the dynamic pressure generation grooves may be appropriately changed.
[0083] Further, the dynamic pressure generation groove may be configured to correspond to both rotations of the rotating seal ring by having, for example, a T shape when viewed from the axial direction or a shape in which an L shape and an inverse L shape are mixed when viewed from the axial direction.
[0084] Further, the sealed liquid side has been described as the high-pressure side and the gas side corresponding to the leakage side has been described as the low-pressure side. However, the sealed liquid side may be the low-pressure side, the gas side may be the high-pressure side, and the sealed liquid side and the gas side may have substantially the same pressure.
REFERENCE SIGNS LIST
[0085] 1 Rotation shaft
[0086] 10 Stationary seal ring
[0087] 11 Sliding surface
[0088] 13 Annular groove (groove)
[0089] 20 Rotating seal ring
[0090] 21 Sliding surface
[0091] 23 Dynamic pressure generation groove
[0092] 23a Wall portion
[0093] 131 Annular groove (groove)
[0094] 132 Groove
[0095] 133 Annular groove (groove)
[0096] 134 Annular groove (groove)
[0097] 231 Dynamic pressure generation groove