METHOD AND DEVICE FOR LOADING CONTAINERS WITH PACKAGES
20220112040 · 2022-04-14
Assignee
Inventors
Cpc classification
B65G47/90
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65G57/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method for loading a container with packages, using a device having at least one guide. At least one hand element is displaceable in the longitudinal direction of the guide, and is provided on the at least one guide. The hand element has a plurality of finger elements. The finger elements have at least two flexible flank elements extending together from one end of the finger element to the opposing end. The at least two flexible flank elements of the finger elements are flexibly connected together via a plurality of webs. The finger elements may be adjusted from at least one curved position into at least one extended position and back. The at least one hand element takes packages one after the other, and deposits the packages into the container in a stack. The hand element is displaced along the guide between the deposit of two successive packages.
Claims
1. Method for loading a container (20), in particular box body, swap container or roll container, with packages (21), with a guide device (26) comprising at least one guide (29, 30, 32), wherein at least one hand element (34, 41) which is preferably displaceable in the longitudinal direction of the guide (29, 30, 32) is provided on the at least one guide device (26), wherein the hand element (34, 41) has a plurality of finger elements (35, 47), wherein the finger elements (35, 47) in each case have at least two flexible flank elements (2, 3) extending together from one end of the finger element (35, 47) to the opposing end of the finger element (35, 47), wherein in each case the at least two flexible flank elements (2, 3) of the finger elements (35, 47) are flexibly connected together in each case via a plurality of webs (6), so that the finger elements (35, 47) in each case may be adjusted from at least one curved position into at least one extended position and back, in which the at least one hand element (34, 41) takes packages (21) one after the other, in which the at least one hand element (34, 41) deposits into the container (20) the packages (21) which have been taken one after the other in the form of a stack (39) of packages (21) and in which the at least one hand element (34, 41) is displaced along the at least one guide (29, 30, 32) at least between the deposit of two successive packages (21).
2. Method according to claim 1, wherein the at least one hand element (34, 41) and/or at least one finger element (35, 47) is adjusted via a drive unit for adjusting the at least two flank elements (2, 3) in a longitudinal direction of the finger element (34, 41) relative to one another from a curved position into an extended position and/or back.
3. Method according to claim 1, in which the at least one hand element (34, 41) and/or at least one finger element (34, 47) is used with at least one pressure sensor, preferably on at least one flank element (2, 3), and in which preferably the at least one pressure sensor detects the pressure on the at least one hand element (34, 41), on at least one finger element (35, 47) and/or on at least one flank element (2, 3) of at least one finger element (35, 47).
4. Method according to claim 1, in which the packages (21) are taken by the at least one hand element (34, 41) from a conveying device (33), preferably a belt conveying device, in particular a telescopic belt conveyor and/or in which the packages (21) are deposited in the container (20) by the at least one hand element (34, 41) at least substantially preferably one after the other, in layers (37) on top of one another.
5. Method according to claim 1, in which the loading space (36) of the container (20) to be loaded with packages (21), the layer of the stack (39) of packages (21) already deposited by the at least one hand element (34, 41), the contour of the stack (39) of packages (21) already deposited by the at least one hand element (34, 41) and/or the contour of the front face (53) of the stack (39) of packages (21) already deposited by the at least one hand element (34, 41) are at least partially detected by a sensor (50), preferably an optical sensor, in particular a camera, and in which preferably the movement of the hand element (34, 41) is at least partially controlled, depending on the loading space (36) detected by the sensor (50) and/or position of the stack (39) and/or contour of the stack (39).
6. Method according to claim 1, in which the at least one hand element (34, 41) is preferably displaced along the at least one guide (29, 30, 32), depending on the loading space (36), on the height of the stack (39) of packages (21), on the layer of the stack (39) of packages (21), on the contour of the stack (39) of packages (21) and/or on the contour of the front face (53) of the stack (39) of packages (21).
7. Method according to claim 1, in which the at least one hand element (34, 41) and/or the at least one guide (29, 30, 32) of the guide device (26) is adjusted forward and/or back and in which preferably the at least one hand element (34, 41) and/or the at least one guide (29, 30, 32) is adjusted forward and/or back, depending on the loading space (36), on the height of the stack (39) of packages (21), on the layer of the stack (39) of packages (21), on the contour of the stack (39) of packages (21) and/or on the contour of the front face (53) of the stack (39) of packages (21).
8. Method according to claim 1, in which the at least one hand element (34, 41) and/or the at least one guide (29, 30, 32) of the guide device (26) is adjusted to the left and/or to the right and in which preferably the at least one hand element (34, 41) and/or the at least one guide (29, 30, 32) is adjusted to the left and/or to the right, depending on the loading space (36), on the height of the stack (39) of packages (21), on the layer of the stack (39) of packages (21), on the contour of the stack (39) of packages (21) and/or on the contour of the front face (53) of the stack (39) of packages (21).
9. Method according to claim 1, in which the at least one hand element (34, 41) and/or the at least one guide (29, 30, 32) of the guide device (26) is adjusted upwardly and/or downwardly and in which preferably the at least one hand element (34, 41) and/or the at least one guide (29, 30, 32) is adjusted upwardly and/or downwardly, depending on the loading space (36), on the height of the stack (39) of packages (21), on the layer of the stack (39) of packages (21), on the contour of the stack (39) of packages (21) and/or on the contour of the front face (53) of the stack (39) of packages (21).
10. Method according to claim 1, in which the at least one guide device (26), the at least one guide (29, 30, 32) and/or the at least one hand element (34, 41) for depositing further packages (21), in particular for depositing at least one further layer (37) of packages (21), is preferably moved in a stepwise manner into the container (20), further into the container (20), further in the direction of a position outside the container (20) and/or is moved out of the container (20) and in which preferably the at least partial movement into the container (20), the movement in the direction of a position outside the container (20) and/or the movement out of the container (20) takes place depending on the loading space (36), on the height of the stack (39) of packages (21), on the layer of the stack (39) of packages (21), on the contour of the stack (39) of packages (21) and/or on the contour of the front face (53) of the stack (39) of packages (21).
11. Method according to claim 1, in which the at least one hand element (41) is connected via a multi-axle arm (42) to the guide device (26), to the at least one guide (30), to a further guide (30), in which the at least one hand element (41) which is held by the multi-axle arm (42) is pivotable about at least two different pivot axes of the multi-axle arm (42) and in which preferably at least two pivot axes are arranged at least substantially at right angles to one another.
12. Method according to claim 11, in which an uppermost layer (37) of packages (21) of the stack (39) of packages (21) is deposited in the container (20) by the at least one hand element (41) which is held by the multi-axle arm (42) and in which preferably the uppermost layer (37) of packages (21) of the stack (39) of packages (21) is arranged below the upper end of the loading space (36) and/or the roof (40) of the container (20), preferably adjacent to the upper end of the loading space (36) and/or the roof (40) of the container (20).
13. Method according to claim 11, in which at least one lower layer (37) of packages (21) of the stack (39) of packages (21) is deposited into the container (20) by at least one lower hand element (34), which in particular is not held by a multi-axle arm (42) on the assigned guide (29, 32) and in which at least one upper layer (37) of packages (21) of the stack (39) of packages (21) is deposited into the container (20) by at least one upper hand element (41) which is held by a multi-axle arm (42) on the associated guide (30).
14. Method according to claim 11, in which the at least one upper layer (37) of packages (21) of the stack (39) of packages (21) is formed in a stepwise manner by at least one upper hand element (41) and in which preferably at least one lower layer (37) of packages (21) of the stack (39) of packages (21) is formed, in particular, by the lower hand element (34) between two steps of forming the at least one upper layer (37) by the upper hand element (41).
15. Method according to claim 14, in which the stack (39) of packages (21) is at least substantially formed from a plurality of columns (38) of packages (21) of the stack (39) of packages (21) provided adjacent to one another or at least partially overlapping one another and in which preferably at least two columns (38) of packages (21) of the stack (39) of packages (21) are formed one after the other.
16. Method according to claim 1, in which the at least one hand element (34, 41) may be displaced at least substantially in the horizontal direction, preferably along the at least one guide (29, 30, 32) and in which preferably the lower hand element (34) and the upper hand element (41) may be held on different guides (29, 30, 32) which are preferably oriented at least substantially parallel to one another and in each case may be preferably displaced along the respectively associated guide (29, 30, 32).
17. Device (27) for loading a container (20), in particular box body, swap container or roll container, with packages, according to the method of claim 1, with a guide device (26) comprising at least one guide (29, 30, 32), wherein at least one hand element (34, 41) which is preferably displaceable in the longitudinal direction of the guide (29, 30, 32) is provided on the at least one guide device (26), wherein the hand element (34, 41) has a plurality of finger elements (35, 47), wherein the finger elements (35, 47) in each case have at least two flexible flank elements (2, 3) extending together from one end of the finger element (35, 47) to the opposing end of the finger element, wherein in each case the at least two flexible flank elements (2, 3) of the finger elements (35, 47) are flexibly connected together in each case via a plurality of webs (6), so that the finger elements (35, 47) in each case may be adjusted from at least one curved position into at least one extended position and back.
18. Device according to claim 17, characterized in that the at least one guide (29, 30, 32) is configured in the form of a rail and the guide device (26) is configured as a rail device comprising the at least one rail.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0046] The accompanying drawings incorporated in and forming a part of the specification illustrate several aspects of the present invention and, together with the description, serve to explain the principles of the invention. In the drawings:
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053] While the invention will be described in connection with certain preferred embodiments, there is no intent to limit it to those embodiments. On the contrary, the intent is to cover all alternatives, modifications and equivalents as included within the spirit and scope of the invention as defined by the appended claims.
DETAILED DESCRIPTION OF THE INVENTION
[0054] In
[0055] Webs 6 are provided between the flank elements 2, 3 so as to be distributed over the length of the finger element 1, the flank elements 2, 3 being connected together thereby. In the finger element 1, which is shown and in this regard preferred, the webs 6 are connected via joints at both opposing ends 7, 8 in an articulated manner to the flank elements 2, 3. Alternatively, the webs 6 could be flexibly configured. The webs 6 in the finger element 1, which is shown and in this regard preferred, are distributed at equal spacings over the length of the finger element 1. However, this is not absolutely necessary. It is also not absolutely necessary that the webs 6, as in the finger element 1 shown, run parallel to one another. It is preferred, however, that the webs 6 enclose with each of the flank elements 2, 3 an acute angle a on one side and an obtuse angle β on the opposing side.
[0056] The flank elements 2, 3, which are shown and in this regard preferred, are flexibly configured so that the flank elements 2, 3 may be bent about an axis perpendicular to the longitudinal extension of the finger element 1, which is shown in particular in
[0057] If according to
[0058] In order to implement the displacement of the flank elements 2, 3 similar to
[0059] It is not shown that also more than two, for example at least three or four, flank elements may be provided. For the sake of simplicity, these flank elements may be arranged, in particular, equally distributed about a longitudinal axis of the finger element. The plurality of flank elements may thus run together into a common point of the finger element, in particular with free ends. Additionally or alternatively, preferably in each case the webs may connect together all of the flank elements. The flank elements 2, 3, which are shown and in this regard preferred, are configured to be strip-shaped. However, a plate-shaped or bar-shaped embodiment of the flank elements might also be possible.
[0060] The described finger element 1, however, may be adjusted quite differently from that shown in
[0061] In
[0062] In the belt conveying device 11, which is shown and in this regard preferred, the conveyor belt 13 is guided along the flank elements 2, 3 and namely so close that the conveyor belt 13 may be pressed by a package 9 against a flank element 2, 3 as required. The finger element 1 in this case may be adjusted in an auto-adaptive or proactive manner relative to the corresponding package 9, as has been already described. In the case of the finger element 1 of the belt conveying device 11 shown in
[0063] In
[0064] The container 20 and the guide device 26 are additionally shown in
[0065] The guide device 26 has two upright elements 28, two guides 29, 30 being arranged therebetween. A further guide 32 is fixed via a slide element 31 on a lower guide 29. The slide element 31 permits an adjustment of the further guide 32 to the left and right, by the slide element 31 being able to be displaced along the associated guide 29 to the left and right. Relative to the slide element 31, in turn the further guide 32 may be adjusted to the front and rear. Additionally, the lower guide 29 extending between the upright elements 28 may be displaced upwardly and downwardly, to this end the corresponding guide 29 being correspondingly displaceably mounted on the upright elements 28.
[0066] In the exemplary embodiment, which is shown and in this regard preferred, the guide device 26 is configured in the form of a rail device, wherein the lower guide 29 and the further guide 32 of the guide device 26 are configured as the lower rail and further rail. Thus, the guide system 52 in the embodiment, which is shown and in this regard preferred, may also be understood as a rail system.
[0067] The corresponding guide 29 is assigned a conveying device 33 in the form of a belt conveying device which may also be adjusted upwardly and downwardly and which supplies separated packages 21. The front end of the conveying device 33 is assigned a hand element 34 which is provided with a plurality of finger elements 35 and thus may take the packages 21 from the conveying device 33. The packages 21 in the device 27, which is shown and in this regard preferred, are allowed to drop from the conveying device 33 into the hand element 34 which holds the packages 21 by corresponding adjustment of the finger elements 35, utilizing the already described fin ray effect of the finger elements 35 similar to a partially open human hand, the hand inner surface thereof being turned upwardly.
[0068] The hand element 34 is provided on the front end of the further guide 32 and by adjustment of the lower guide 29 and the further guide 32 may now deposit the packages 21 via a front section of the loading space 36 of the container 20 into individual layers 37 as shown in
[0069] If a column 38 extends upwardly into the region of the roof 40 of the container 20, there no longer remains sufficient space between the upper edge of the column 38 and the roof 40 of the container 20 in order to deposit further packages 21 on the column 38 in the described manner, as shown in
[0070] Since the multi-axle arm 42 only has a limited range and, in principle, this also applies to the lower hand element 34, in many cases it is not preferred if the individual layers 37, which are created when loading the container 20 without interruption, extend over the entire length and the entire width of the loading space 36 of the container 20. Instead it is expedient to form the stack 39 of packages 21 in the loading space 36 of the container 20 via individual columns 38 which are created one after the other and thus may transition into one another such that then it is no longer possible to differentiate between the individual columns 38. The term column 38 is thus to be understood less in the conventional sense. The term column 38 is preferably intended to illustrate that the stack 39 of packages 21 initially grows upwardly in specific sections of the loading space 36 of the container 20 and, in particular, as far as the roof 40 or close to the roof 40 and in other sections of the loading space 36 in a later operating step grows upwardly and namely in turn preferably as far as the roof 40 or close to the roof 40.
[0071] This process is illustrated in
[0072] In the exemplary embodiment, which is shown and in this regard preferred, the device 27 for loading the container 20 has an optical sensor 50 in the form of a camera and a control device 51. The loading space 36 of the container 20 to be loaded with packages 21, the layer of the stack 39 of already deposited packages 21, the contour of the stack 21 and/or the contour of the front face 53 of the stack 39 of already deposited packages 21 are determined via the sensor 50. Using this information the lower hand element 34 and/or the upper hand element 41 may then be displaced from left to right, i.e. over the width of the loading space 36 along the associated guides 29, 30 provided between the upright elements 28. Alternatively or additionally, however, the lower hand element 34 and/or the upper hand element 41 may also be adjusted forward and back using the corresponding information detected by the sensor 50, i.e. in the loading direction B and/or in the longitudinal direction of the container 20. In the upper hand element 41, this takes place via the multi-axle arm 42 whilst in the lower hand element 34 this takes place via the associated further guide 32. Additionally, in the exemplary embodiment which is shown and in this regard preferred, using the aforementioned information the upper hand element 41, the lower hand element 34 and the conveying device 33 may be lifted and lowered. For the height adjustment of the lower hand element 34, the lower guide 29 extending between the upright elements 28 is moved up and down along the upright elements 28. For the sake of simplicity, in this case the height adjustment of the upper hand element 41 takes place via the associated multi-axle arm 42.
LIST OF REFERENCE NUMERALS
[0073] 1 Finger element [0074] 2, 3 Flank element [0075] 4, 5 Finger element end [0076] 6 Web [0077] 7, 8 Web end [0078] 9 Package [0079] 10 End [0080] 11 Belt conveying device [0081] 12 Supporting structure [0082] 13 Conveyor belt [0083] 15 Deflection roller [0084] 16 Deflection roller [0085] 17 Deflection roller [0086] 18 Drive [0087] 19 Drive roller [0088] 20 Container [0089] 21 Package [0090] 22 Leg [0091] 23 Loading ramp [0092] 24 Rear face [0093] 25 Leaf door [0094] 26 Guide device [0095] 27 Device [0096] 28 Upright element [0097] 29 Guide [0098] 30 Guide [0099] 31 Slide element [0100] 32 Guide [0101] 33 Conveying device [0102] 34 Hand element [0103] 35 Finger element [0104] 36 Loading space [0105] 37 Layer [0106] 38 Column [0107] 39 Stack [0108] 40 Roof [0109] 41 Hand element [0110] 42 Multi-axle arm [0111] 43 Slide element [0112] 44-46 Pivot joint [0113] 47 Finger element [0114] 48 Gap [0115] 49 Front wall [0116] 50 Sensor [0117] 51 Control device [0118] 52 Guide system [0119] 53 Front face [0120] B Loading direction
[0121] All references, including publications, patent applications, and patents cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
[0122] The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) is to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non- claimed element as essential to the practice of the invention.
[0123] Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.