STRETCHER OF ELASTIC MATERIAL, AIR FILTER UNIT CAPABLE OF CONTROLLING AIR PERMEABILITY INCLUDING SAME, AND MASK INCLUDING THE AIR FILTER UNIT
20220111325 · 2022-04-14
Inventors
- Seung Hwan KO (Seoul, KR)
- Jae Ho SHIN (Incheon, KR)
- Seong Min JEONG (Seoul, KR)
- Jinmo KIM (Seoul, KR)
- Joonwha CHOI (Seoul, KR)
Cpc classification
B01D2279/40
PERFORMING OPERATIONS; TRANSPORTING
B01D39/14
PERFORMING OPERATIONS; TRANSPORTING
B01D46/10
PERFORMING OPERATIONS; TRANSPORTING
B01D46/4227
PERFORMING OPERATIONS; TRANSPORTING
A41D13/11
HUMAN NECESSITIES
A62B23/025
HUMAN NECESSITIES
B01D46/0005
PERFORMING OPERATIONS; TRANSPORTING
B01D46/0028
PERFORMING OPERATIONS; TRANSPORTING
A62B9/006
HUMAN NECESSITIES
A61L2202/11
HUMAN NECESSITIES
International classification
B01D46/42
PERFORMING OPERATIONS; TRANSPORTING
A41D13/11
HUMAN NECESSITIES
B01D46/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A mask according to an embodiment of the present disclosure may adjust permeability thereof by including and using an air filter unit which is capable of expanding or contracting, in at least one direction, a filter for filtering particles contained in air passing through the mask by pores.
Claims
1. A stretcher capable of expanding an elastic material located at a center thereof, the stretcher comprising a variable part installed around the elastic material and configured to pull at least one side of the elastic material and expand the elastic material, wherein the variable part comprises: a first wall connected to the elastic material and having elasticity; and a second wall constituting a hollow hole together with the first wall, the first wall is extended toward the hollow hole as air escapes from the hollow hole, and the first wall expands the elastic material as the first wall is extended toward the hollow hole.
2. The stretcher of claim 1 comprising: a partition wall configured to partition the hollow hole into a first space and a second space; one or more connection holes formed in the partition wall so that air is able to move between the first space and the second space; and a sealing member installed in the first space and configured to seal the first space and the second space from the outside, wherein at least a port on of the second space is formed by the first wall, the first wall is extended toward the second space by escapement of air in the second space to the first space according to a movement of the sealing member in one direction, and the first wall expands the elastic material as the first wall is extended toward the second space.
3. The stretcher of claim 2, wherein the first wall is contracted in the reverse direction from the second space as air in the second space is introduced into the first space according to a movement of the sealing member in the reverse direction of the one direction, and as the first wall is contracted in the reverse direction from the second space, the elastic material is recovered to an original state while a force expanding the elastic material is lowered.
4. The stretcher of claim 2, wherein a lever connected to the sealing member is installed outside the variable part, and a movement of the sealing member is controlled by an operation of the lever.
5. The stretcher of claim 2, wherein the partition wall vertically or horizontally partitions the hollow hole.
6. The stretcher of claim 1, wherein as an entire outer circumference of the elastic material is connected to the first wall or an outer circumference of the elastic material is connected to the first wall at equal intervals, and as the first wall is extended toward the hollow hole, the elastic material is isotropically expanded.
7. The stretcher of claim 1, wherein the second wall is formed so that a movement thereof is restricted according to air injected into the hollow hole.
8. The stretcher of claim 1, wherein a fixing wall or a fixing frame for restricting a movement of the second wall due to air injected into the hollow hole is installed inside or outside the second wall.
9. As air filter unit capable of adjusting permeability by comprising a filter configured to filter particles contained in passing air by pores and a stretcher capable of expanding or contracting the filter in at least one direction, wherein: the filter is formed of an elastic material and has pores the sizes of which vary according to an operation of the stretcher; the stretcher comprises: a membrane in which the filter is installed; and a variable part installed around the membrane and configured to pull at least one side of the membrane and expand the elastic material; the variable part comprises: a first wall connected to the membrane and having elasticity; and a second wall constituting a hollow hole together with the first wall; the first wall is extended toward the hollow hole as air escapes from the hollow hole, the first wall expands the membrane as the first wall is extended toward the hollow hole, and the pores of the filter are expanded depending on the expansion of the membrane.
10. The air filter unit of claim 9, wherein the membrane comprises one or more holes which are formed in a central portion thereof and through which air passes.
11. The air filter unit of claim 9, wherein a central portion of the membrane is formed in a mesh shape, and the filter makes close contact with the mesh-shape portion.
12. The stretcher of claim 9, further comprising: a lid installed on a front surface of the filter and spaced apart from the filter; and a lamp installed inside the lid and configured to irradiate the filter with ultraviolet.
13. The air filter unit of claim 9, comprising: a partition wall configured to partition the hollow hole into a first space and a second space; one or more connection holes formed in the partition wall so that air is able to move between the first space and the second space; and sealing member installed in the first space and configured to seal the first space and the second space from the outside, wherein at least a portion of the second space is formed by the first wall, the first wall is extended toward the second space by escapement of air in the second space to the first space according to a movement of the sealing member in one direction, and the first wall expands the membrane as the first wall is extended toward the second space.
14. The air filter unit of claim 13, wherein the first wall is contracted in the reverse direction from the second space as air in the second space is introduced into the first space according to a movement of the sealing member in the reverse direction of the one direction, and as the first wall is contracted in the reverse direction from the second space, the membrane is recovered to an original state while a force expanding the membrane is lowered.
15. The stretcher of claim 13, wherein a lever connected to the sealing member is installed outside the variable part, and a movement of the sealing member is controlled by an operation of the lever.
16. The air filter unit of claim 13, wherein the partition wall vertically or horizontally partitions the hollow hole.
17. The air filter unit of claim 9, wherein as an entire outer circumference of the membrane is connected to the first wall or an outer circumference of the membrane is connected to the first wall at equal intervals, and as the first wall is extended toward the hollow hole, the membrane is isotropically expanded.
18. A mask comprising: a mask body configured to cover the nose and mouth of a wearer; an air filter unit installed to the mask body; and a fixing member formed on both sides of the body and configured to fix the body to the face of the wearer, wherein: the air filter unit comprises a filter configured to filter particles contained in passing air by pores and a stretcher capable of expanding or contracting the filter in at least one direction, the filter; the filter is formed of an elastic material and has pores the sizes of which vary according to an operation of the stretcher; the stretcher comprises: a membrane in which the filter is installed; and a variable part installed around the membrane and configured to pull at least one side of the membrane and expand the elastic material; the variable part comprises: a first wall connected to the membrane and having elasticity; and a second wall constituting a hollow hole together with the first wall; the first wall is extended toward the hollow hole as air escapes from the hollow hole, the first wall expands the membrane as the first wall is extended toward the hollow hole, and the pores of the filter are expanded depending on the expansion of the membrane.
19. The mask of claim 18, wherein the mask body has permeability and is formed of a material capable of filtering particles.
20. The mask of claim 18, further comprising: a sensor configured to detect a state of peripheral air; and a pump configured to inject into or absorb from the hollow hole, wherein the pump injects air into the hollow hole or absorbs air from the hollow hole according to the state of peripheral air, and improves or lowers permeability of the air filter unit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040] It is clarified that the attached drawings are illustrated as a reference for understanding the technical concept of the present invention, and the scope of the present invention is not limited by the drawings.
MODE FOR CARRYING OUT THE INVENTION
[0041] Hereinafter with reference to drawings, the configuration of the present invention introduced by various embodiments of the present invention, and the effect due to the configuration will be described. In describing the present invention, detailed descriptions related to well-known functions and matters obvious to a person skilled in the art will be ruled out when the functions and matters unnecessarily obscures the subject matters of the present invention.
[0042] The “pores” of a filter means holes to voids through which air passes, and includes, for example, holes formed by various fibers or holes formed in a flat plate.
[0043] In order to more clearly explain the present invention, a principle of an air filter unit will first be described with reference to
[0044] Hereinafter, air filter units and masks according to the present invention will be described with reference to accompanying drawings.
[0045]
[0046] An air filter unit 100 according to an embodiment of the present invention is composed of a filter 10 and a stretcher 20.
[0047] Pores are formed in the filter 10, and the filter is expanded or contracted by the stretcher 20 in at least one direction, thereby adjusting permeability of the filter. The filter 10 is also important to achieve an effect to be provided by an air filter unit 100 in which filtering capability and permeability can be adjusted according to peripheral states, and thus, the manufacturing method and materials for the filter 10 will be described later in detail. Meanwhile, expansion or contraction means that the filter 10 is expanded or contracted relatively with respect to one state. That is, when the most contracted state serves as a reference, only expansion will be possible, and when the most expanded state serves as a reference, only contraction will be possible.
[0048] The stretcher 20 is composed of a membrane 21 and a variable part 26.
[0049] The filter 10 is installed to the membrane as shown in
[0050] The central section of the membrane 21 may be formed in a mesh shape. That is, as shown in
[0051] The variable part 26 is installed around the membrane 21. The variable part 26 isotroptically pulls or pushes at least one side or periphery of the membrane 21 to expand or contract the membrane 21. Expanding or contracting the membrane 21 means that the filtering efficiency or permeability of the filter 10 is eventually changed.
[0052] As described above, the variable part 26 may be configured to pull at least one side of the membrane 21. When the variable part 26 is configured to pull at least one side of the membrane 21, it is desirable to fix the other side of the membrane 21. If the other side of the membrane 21 is not fixed, even when the one side of the membrane 21 is pulled, the sizes of the pores of the filter 10 are not changed because there is a change in the shape of the membrane, but no change in the area of the membrane 21. Consequently, the variable part 26 pulls or pushes one side of he membrane 21, so that the area of the membrane 21 is changed by the variable part 26 because the other side of the membrane is configured to be in a fixed state.
[0053] It is more desirable to isotropically pull or push the membrane 21 by the variable part 26 than to pull or push only one side of the membrane 21 by the variable part 26. This is because a change in the membrane 21 may be maximized. For example, when the membrane 21 is a circular plate having holes formed therein, the entire outer circumference of the membrane 21 may be configured so as to be connected to the variable part 26 or to be connected to the variable part 26 at equal intervals.
[0054] The configuration of the variable part 26 will be described with reference to
[0055] The variable part 26 is configured to include a first wall 27 and a second wall 28. The first wall 27 and the second wall 26 constitute a hollow hole S. The first wall 27 is directly connected to the membrane 21 and has elasticity. By comparison, the second wall 28 only constitutes the hollow hole with the first wall 27, but does not have elasticity or the elasticity of the second wall is limited by the fixed wall or a fixed frame 29. That is, the first wall 27 is extended or expanded in one direction or the reverse direction thereof as air escapes from or is injected into the hollow hole S, so that a movement of pulling or pushing the membrane 21 is performed and the area of the membrane 21 is changed. However, the second wall 28 has no change or a very small change by the escapement or injection of air from/to the hollow hole S. It is natural for operation of the variable part 26 that in the hollow hole S, places other than places where air is injected or escapes be sealed. Meanwhile, the positions where the fixed wall or the fixed frame is formed are not important. For example, the fixed wall or the fixed frame 29 may be formed in the inner surface of the second wall 28 or on an outer surface thereof, and it is rather possible to be integrally formed inside the second wall 28. Meanwhile, instead of using the fixed wall or the fixed frame 29, it is also possible that the second wall 28 itself is formed by a non-elastic material.
[0056] Meanwhile, unlike the variable part shown in
[0057]
[0058] Referring to
[0059] A lamp 40 which irradiates the filter 10 with ultraviolet is provided inside the lid 30. When performing the function for purifying air, bacteria or the like are likely to proliferate in the air filter unit 100. The present invention is provided with, in the air filter unit 100, a lamp 40 which irradiates the filter with ultraviolet, and prevents proliferation of bacteria by irradiating the filter 10 with ultraviolet.
[0060]
[0061] In
[0062] Comparing
[0063] When air is injected into the hollow hole S through the tube, the first wall returns again to the original state, the membrane 21 is also contracted, the filter 10 is contracted as the membrane 21 is contracted, and thus, the pores are contracted.
[0064] Accordingly, since the pores are contracted in the first state, floating particles contained in the air passing through the filter 10 collide with the filter and are more likely to be mounted and collected to the filter, and thus, filtering performance is improved. Conversely, in the second state, since the pores are expanded, the amount of passing air even under the same pressure and permeability is improved. In particular, an air filter unit of the present invention can be used in an intermediate state between the first state and the second state. Thus, the present invention has advantage of having remarkably high adaptability against environments by appropriately operating the air filter unit according to peripheral environments or needs.
[0065] That is, filtering capability and permeability of an air filter unit 100 according to an embodiment of the present invention may adjusted according to peripheral environments. In particular, a stretcher 20 used for an air filter unit 100 according to an embodiment of the present invention may isotropically expand or contract a membrane 21 using pneumatic pressure, thereby solving the limitation in which isotropic expansion units used in prior arts depend on complicated machinery. Furthermore, such machinery has the limitation of a heavy, weight and a large volume. Thus, an air filter unit 100 according to an embodiment of the present invention has advantage of being usable for a mask that is lightweight and has small volume and is worn by a person.
[0066] Furthermore, when an air filter unit 100 according to another embodiment of the present invention is used as the following, a separate tube, wire or the like is not necessary to control the operation of a stretcher.
[0067]
[0068] Referring to
[0069] Meanwhile, the variable part 26′ may be formed in a ring shape, and as shown, the cross-section of the ring can have a rectangular or circular shape. However, the embodiment of the present invention is not limited thereto.
[0070] An elastic material is located at the center of the stretcher 20′. In case of the air filter unit 100′, a membrane 21′ for expanding a filter 10 formed of an elastic material is positioned at the center. Specifically, the elastic material or the membrane 21′ is at least partially connected to the first wall 27′. If the entire outer circumference of the elastic material or the membrane 21′ is connected to the first wall 27′ or if the outer circumference of the elastic material or the membrane 21′ is connected to the first wall 27′ at equal intervals, there is advantage, as described above, in that the elastic material or the membrane 21′ may be isotropically expanded.
[0071] At least one connection hole 32 is connected to the partition wall 25′. The connection hole 32′ provides a path through which air (or fluid) can pass between the first space A and the second space B. At this point, at least a portion of the second space B is formed by the first wall 27′.
[0072] A sealing member 31′ is installed in the first space A. The sealing member 31′ functions to seal, from the outside, the hollow hole, that is, the first space A and the second space B. Thus, the air in the first space A and the second space B may move between the first space A and the second space B through a connection hole 32′, but may not escape to the outside or may not enter into the first space A and the second space B. The sealing member 31′ is connected to a lever 35′ and the sealing member 31′ moves according to an operation on the level 35′.
[0073] Meanwhile, the lever 35′ is installed outside the variable part 26′. As shown in
[0074] Although not shown, a hook or the like which may adjust a step may be installed to the lever 35′. The hook functions to semi-fix the lever 35 and cause a user to recognize a step change.
[0075] When the sealing member 31′ moves (d) from a first position P.sub.1 to a second position P.sub.2, the space sealed by sealing member 31′ in the first space A, and thus, the air in the second space B escapes to the first space A through the connection hole 32′. Thus, the first wall 27′ formed of elastic material extends to the inside of the second space B. Since an elastic material or the membrane 21′ is connected to the first wall 27′, the elastic material or the membrane 21′ is expanded according to extension of the first wall 27′. Conversely, when the sealing member 31′ moves from the second position P2 to the first position P1, it is obvious that a reverse process is performed. That is, when the sealing member moves from the second position P2 to the first position P1, the air in the second space B flows into the first space A and the first wall 27′ is contracted in the reverse direction from the second space B. As the first wall 27′ is contracted in the reverse direction from the second space B, the elastic material is recovered to the original state while the force by which the elastic material is expanded by the first wall 27′ is lowered.
[0076] Meanwhile, a stop member 34′ is formed inside the second wall 28′.
[0077] Although not described herein, it is also possible, like the air filter unit of an embodiment, to borrow the fixed wall or the fixed frame for an air filter unit of another embodiment.
[0078]
[0079] Meanwhile, as shown in.
[0080] In order to implement the air filter units 100 and 200 according to the present invention, the filter 10 the filtering capability and permeability of which may be adjusted by the stretchers 20 and 20′ is necessary.
[0081] An elastic fiber filter or an elastic layer filter having pores formed therein may be used as the filter 10 the filtering capability and permeability of which may be adjusted by the stretchers 20 and 20′, but the embodiment of the present invention is not limited thereto.
[0082] First, referring to
[0083] Conventional fiber filters are mostly manufactured by a melt-blowing (M/B) method. An M/B filter is manufacture by melting a thermoplastic polymer such as polypropylene, polystyrene, polyester, polyurethane, polyamids, polyethylene, or polycarbonate, and extruding and spinning the melted polymer through a nozzle. That is, the M/B method means a filter production technology in which high-pressure air is applied to polymers that are being melted and spun, the melted and spun polymers are stacked on a conveyor belt in an ultrafine state, are coupled by self adhesiveness due to residual heat, and are then manufactured in a nonwoven fabric form. However, such the M/B method can be applied only to an inelastic material, and the M/B method is difficult to be applied to the manufacturing of an elastic fiber filter that is to be used in the present invention.
[0084] Accordingly, in the present invention, an elastic fiber filter is manufactured by using an electro-spinning (E-spinning) method. As shown in
[0085] As shown in
[0086] First of all, an elastic filter according to the present invention is characterized by being a nano particle free as shown in
[0087] Next, referring to
[0088] In addition, in the present invention, it may also be possible to use the above-described fiber filter and the elastic layer filter in a composite manner. Meanwhile, in another example of the present invention, it is also possible to add antimicrobial material to a filter itself in order to impart disinfection function. The antimicrobial materials may include a metal ion such as Ag, Cu, or Zn having antimicrobial property, or any one antimicrobial polymer selected from the group consisting of hydroxyl, carboxyl, amino, phosphonium salts, ammonium salts, phenol groups, chitosan derivatives, polyamides, polyesters, and polyurethanes.
[0089]
[0090] Effects of an air filter unit 100 according to an embodiment of the present invention are as the following. An air filter unit 100 according to the present invention may improve filtering performance by reducing the pore sizes of a filter and lowering flow velocity as shown in A-mode of
[0091] Consequently, as shown in the graph of
[0092]
[0093] Referring to
[0094]
[0095] Referring to
[0096]
[0097] Referring to
[0098] The wearer may adjust the filtering capability and permeability of the mask 1000 by adjusting the air filter unit 100. For example, when using the above-described stretcher 20, pores of the filter 10 may be expanded or contracted by expanding or contracting a membrane 21 by discharging or injecting air into a hollow hole S through a tube.
[0099] In addition, the filtering capability and permeability of the mask can actively be adjusted in linkage with a device (for example, a PM sensor or a smartphone) that may sense or inform an external environment. As shown in
[0100]
[0101]
[0102]
[0103] The mask 1000 of the first implemented form is of a type in which a mask body 200 does not have permeability and only an air filter unit 100 has permeability. That is, in the first implemented form, filtering capability and permeability are adjusted by the air filter unit 100.
[0104] Conversely, in the mask of the second implemented form, the mask body 200 is formed of a material that has permeability and simultaneously has filtering capability. In this case, filtering is performed while air is introduced into the mask body 200 and the air filter unit 100, but the filtering capability and the permeability may be adjusted by the air filter unit 100.
[0105] In this case, a permeable control layer is provided instead of the filter, and permeability is adjusted by expanding or contracting the permeable control layer by means of a stretcher in at least one direction. That is, pores through which air passes are formed in the permeable control layer, and the permeable control layer is formed of an elastic material, and thus, the pore size is changed by an operation of the stretcher and permeability is adjusted. For example, a permeable control layer in which pores are formed in an elastic layer by laser drilling may be used. In addition, the pores of the permeable control layer may be larger than the pores of a filter.
[0106] The scope of the present invention is not limited by the examples and descriptions specifically described so far. Furthermore, it is stated once more that the scope of the present invention should not be construed to be limited by an obvious change or a substitution in the field to which the present invention pertains.