Connectors with high retention force
11283219 ยท 2022-03-22
Assignee
Inventors
Cpc classification
H01R13/639
ELECTRICITY
H01R24/60
ELECTRICITY
International classification
Abstract
Mechanisms that may help to secure connector inserts in place when they are plugged into a connector receptacle on an electronic device. One example may provide a connector receptacle having a friction mechanism to provide friction between a connector insert and a connector receptacle when the connector insert is inserted in the connector receptacle. Other examples may provide a connector receptacle having a locking mechanism to hinder or prevent extraction of a connector insert.
Claims
1. A connector receptacle comprising: a housing having a passage, the passage defining a front opening in the connector receptacle; a tongue in the passage of the housing; a plurality of contacts having contacting portions located on the tongue; and a locking mechanism comprising: a switch having a locked position and an unlocked position; a cam supporting a friction wheel, the friction wheel to engage a connector insert; and a cam lock wherein, when the switch is in the locked position, the switch engages the cam lock with the friction wheel, and the cam and the friction wheel rotate in a first direction when the connector insert is inserted into the connector receptacle, and the cam lock hinders the cam and the friction wheel from rotating in a second direction, the second direction opposite the first direction, and when the switch is in the unlocked position, the switch disengages the cam lock from the friction wheel, and the cam and friction wheel rotate in the first direction when the connector insert is inserted into the connector receptacle and the cam and the friction wheel rotate in the second direction when the connector insert is extracted from the connector receptacle.
2. The connector receptacle of claim 1 wherein the cam lock is lifted away from the cam when the switch is in the unlocked position.
3. The connector receptacle of claim 2 further comprising a spring to apply a force by the cam lock against the cam when the switch is in the locked position.
4. The connector receptacle of claim 3 further comprising a second friction wheel concentrically located around the cam.
5. The connector receptacle of claim 4 wherein the friction wheel is formed of silicone rubber and the cam is formed of stainless steel.
6. The connector receptacle of claim 4 wherein the switch is a sliding switch that is user actuated.
7. The connector receptacle of claim 1 wherein the connector receptacle is a Universal Serial Bus Type-C connector receptacle.
8. A connector receptacle comprising: a housing having a passage, the passage defining a front opening in the connector receptacle; a tongue in the passage of the housing; a plurality of contacts having contacting portions located on the tongue; and a locking mechanism comprising: a switch having a locked position and an unlocked position; a gear supporting a first friction wheel, the first friction wheel to engage a connector insert, the gear having a plurality of ratchet teeth; and a gear lock having a tooth to engage the ratchet teeth on the gear such that, when the switch is in the locked position, the gear lock allows the gear to rotate in a first direction when the connector insert is inserted into the connector receptacle, and the gear lock hinders the gear from rotating in a second direction, the second direction opposite the first direction, and when the switch is in the unlocked position, the gear lock is disengaged from the gear and the gear rotates in the first direction when the connector insert is inserted into the connector receptacle and in the second direction when the connector insert is extracted from the connector receptacle.
9. The connector receptacle of claim 8 wherein the gear lock is lifted away from the gear when the switch is in the unlocked position.
10. The connector receptacle of claim 9 further comprising a spring to apply a force by the gear lock against the gear when the switch is in the locked position.
11. The connector receptacle of claim 10 further comprising a second friction wheel concentrically located around the gear.
12. The connector receptacle of claim 11 wherein the switch is a sliding switch that is user actuated.
13. The connector receptacle of claim 8 wherein the connector receptacle is a Universal Serial Bus Type-C connector receptacle.
14. A connector receptacle comprising: a housing having a passage, the passage defining a front opening in the connector receptacle; a tongue in the passage of the housing; a plurality of contacts having contacting portions located on the tongue; a first friction mechanism; and a second friction mechanism separate from the first friction mechanism, wherein each of the first friction mechanism and second friction mechanism comprises a high-friction surface at least partially around an axle, the axle having a central axis, the high-friction surface to provide a friction force against an outside surface of a connector insert, wherein when the connector insert is inserted into the connector receptacle, the connector insert applies a rotational force in a direction to the friction mechanism such that the friction mechanism rotates in the direction about the central axis, and when the connector insert is extracted from the connector receptacle, the connector insert applies a rotational force in an opposite direction to the friction mechanism such that the friction mechanism rotates in the opposite direction about the central axis, wherein when the connector insert is inserted into the connector receptacle, the first friction mechanism and the second friction mechanism provide a first resistance to the insertion of the connector insert, and wherein when the connector insert is extracted from the connector receptacle, a binding force is generated that provides a second resistance to the extraction of the connector insert from the connector receptacle, the second resistance higher than the first resistance.
15. The connector receptacle of claim 14 wherein each of the first friction mechanism and the second friction mechanism comprises a friction wheel.
16. A connector receptacle comprising: a housing having a passage, the passage defining a front opening in the connector receptacle; a tongue in the passage of the housing; a plurality of contacts having contacting portions located on the tongue; a friction mechanism comprising a high-friction surface at least partially around an axle, the axle having a central axis, the high-friction surface to provide a friction force against an outside surface of a connector insert, wherein when the connector insert is inserted into the connector receptacle, the connector insert applies a rotational force in a first direction to the friction mechanism such that the friction mechanism rotates in the first direction about the central axis and the friction mechanism provides a first resistance to the insertion of the connector insert into the connector receptacle, and when the connector insert is extracted from the connector receptacle, the connector insert applies a rotational force in a second direction to the friction mechanism such that the friction mechanism rotates in the second direction about the central axis, thereby generating a binding force that provides a second resistance to the extraction of the connector insert from the connector receptacle, the second resistance higher than the first resistance; and a locking mechanism comprising: a switch having a locked position and an unlocked position; and a lock to engage the axle such that, when the switch is in the locked position, the lock allows the friction mechanism to rotate in the first direction when the connector insert is inserted into the connector receptacle, and the lock generates the binding force and hinders the friction mechanism from rotating in the second direction, the second direction opposite the first direction, and when the switch is in the unlocked position, the lock is disengaged from the axle and the friction mechanism rotates in the first direction when the connector insert is inserted into the connector receptacle and in the second direction when the connector insert is extracted from the connector receptacle.
17. The connector receptacle of claim 16 wherein the axle further comprises a gear having a plurality of ratchet teeth and the lock comprises a tooth to engage the ratchet teeth on the gear.
18. The connector receptacle of claim 17 wherein the lock is lifted away from the axle when the switch is in the unlocked position.
19. The connector receptacle of claim 18 wherein the connector receptacle is a Universal Serial Bus Type-C connector receptacle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
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(23) This example illustrates monitor 131 that may be in communication with computer 100. Computer 100 may be substantially housed in device enclosure 102. Computer 100 may provide video or other data over cable 123 to monitor 131. Video data may be displayed on the video screen 133 of monitor 131. Computer 100 may similarly include a screen 104. In other embodiments the present invention, other types of devices may be included, and other types of data and power may be shared or transferred among the devices. For example, computer 100 and monitor 131 may be portable computing devices, tablet computers, desktop computers, laptops, all-in-one computers, wearable computing devices, smart phones, storage devices, portable media players, navigation systems, monitors, power supplies, video delivery systems, adapters, remote control devices, chargers, and other devices.
(24) Cable 123 may be one or a number of various types of cables. For example, it may be a Universal Serial Bus (USB) cable such as a USB Type-C cable, Thunderbolt, DisplayPort, Lightning, or other type of cable. Cable 123 may include compatible connector inserts 210 (shown in
(25) It may be desirable that connector inserts 210 on cable 123 are not inadvertently disconnected or extracted from connector receptacles 110 and 135. It may also be undesirable that these connector inserts 210 be able to move relative to the connector receptacles 110 and 135. That is, it may desirable if they are not able to wiggle. When connector inserts 210 are able to move relative to connector receptacles 110 and 135, connections between individual contacts in the connectors may become intermittent or unreliable.
(26) An illustrated embodiment of the present invention may provide a connector receptacle having one or more friction mechanisms to provide friction between a connector insert and a connector receptacle when the connector insert is inserted in the connector receptacle. Two friction mechanisms may be located in opposite sides of the connector receptacle. They may each include a friction pad that physically contacts a shield on a connector insert when the connector insert and the connector receptacle are mated. The friction mechanisms may further include an engagement mechanism. The engagement mechanism may increase a force applied by the friction pad against the connector insert shield when the engagement mechanism comes into contact with the connector insert shield. Examples are shown in the following figures.
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(28) In this figure, connector insert 210 is partially inserted into connector receptacle 110. Connector insert 210 may be inserted into housing 150 of connector receptacle 110 through a front opening formed by passage 154. Connector receptacle 110 may include tongue 120 supporting a number of contacts 122 and ground pads 124 on a top and bottom side. Connector receptacle 110 may further include shield 130 having side ground spring 132. Side ground spring 132 may include contacting portion 134 to electrically connect to shield 220 on connector insert 210. Connector insert 210 may further include contacts (not shown) to mate with contacts 122 and ground pads 124 on tongue 120 in connector receptacle 110.
(29) Connector receptacle 110 may further include one or more friction mechanisms 140. Friction mechanisms 140 may be located on each side of passage 154 in housing 150. Friction mechanisms 140 may include a high friction surface or friction pad 144. As connector insert 210 is inserted into connector receptacle 110, shield 220 may encounter friction pad 144. Friction pad 144 may increase a resistance that the user needs to overcome to insert connector insert 210 into connector receptacle 110. Friction mechanism 140 may be free to at least partially rotate about an axis defined by cam 142. Friction mechanism 140 may further include an engagement mechanism having an engagement mechanism front side 146 and an engagement mechanism backside 148. Engagement mechanism backside 148 may be located against an inside surface of side ground spring 132. As connector insert 210 is further inserted into connector receptacle 110, shield 220 may encounter engagement mechanism front side 146. This may cause friction mechanism 140 to at least try to rotate (counter clockwise in the drawing) such that engagement mechanism front side 146 provides a reduced force against shield 220. This rotation may help to limit and insertion force required to insert connector insert 210 into connector receptacle 110.
(30) As connector insert 210 is extracted from connector receptacle 110, the extraction may cause friction mechanism 140 to at least try to rotate (clockwise in the drawing) such that engagement mechanism front side 146 is driven into shield 220 of connector receptacle 110. This may increase an extraction force required by a user to extract connector insert 210 from connector receptacle 110. As shield 220 passes engagement mechanism front side 146, friction pad 144 may provide a decreasing amount of friction against shield 220 as connector insert 210 is further extracted. Spring 138 may push against engagement mechanism backside 148 to return friction mechanism 140 to its original position.
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(36) As connector insert 210 is extracted from connector receptacle 110, friction mechanism 140 may at least try to rotate about cam 142 such that engagement mechanism front side 146 is pushed more forcefully into shield 220. This may increase an extraction force that is necessary to extract connector insert 210 from connector receptacle 110 as compared to the required insertion force. Returning to
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(44) These and other embodiments of the present invention may provide a connector receptacle having a locking mechanism to hinder or prevent extraction of a connector insert. These locking mechanisms may have a locked state and an unlocked state. The locking mechanisms may be manually toggled between locked and unlocked states using a switch, a slider, a touch switch, or other structure. The locking mechanisms may be electronically toggled between locked and unlocked states using electronic signals. Examples are shown in the following figures.
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(46) Connector receptacle 1310 may further include cam 1340, which may rotate about axis 1342 and may be held in place in cutout 1352 in housing 1350 by spring 1332. In this example, two friction wheels 1344 may be concentrically located around cam 1340. Friction wheels 1344 may engage a shield or other portion of connector insert 210 when connector insert 210 is inserted into passage 1354. Movement of connector insert 210 relative to connector receptacle 1310 may cause friction wheels 1344 and cam 1340 to rotate about axis 1342. Cam lock 1360 may include lever arm 1362, which may contact cam 1340. The lever arm 1362 may be pushed against cam 1340 by spring 1330. Cam lock 1360 may rotate about axis 1364 and may be held in place and cutout 1358 in housing 1350 by spring 1334. A user may slide switch 1370 to the right as shown in the figure, thereby lifting lever arm 1362 away from cam 1340 with ramp 1372 to unlock connector receptacle 1310.
(47) When switch 1370 is in the unlocked position, ramp 1372 may lift lever arm 1362 away from cam 1340. At this time, a user may insert connector insert 210 into passage 1354. Cam 1340 may freely rotate about axis 1342, and the user may experience only a minor increase in a necessary insertion force. Similarly, when user extracts connector insert 210 from passage 1354, cam 1340 may again rotate freely about axis 1342, and a user may experience only a minor increase in a necessary extraction force.
(48) When switch 1370 is in the locked position, lever arm 1362 may be against cam 1340. When a user inserts connector insert 210 into passage 1354, cam 1340 may rotate with only a minor increase in friction due to lever arm 1362, and the user may experience only minor increase in necessary insertion force, though in various embodiments of the present invention, this force may be higher than when switch 1370 is in the unlocked position. When a user extracts connector insert 210 from passage 1354, cam 1340 may bind with cam lock 1360 and prevent rotation of cam 1340. This may effectively lock connector insert 210 in place in connector receptacle 1310.
(49) When switch 1370 is in the locked position, spring 1330 may provide a downward force through cam lock 1360 and lever arm 1362 to push down on cam 1340, thereby increasing a force from friction wheels 1344 against connector insert 210 in passage 1354. This force may act to hold connector insert 210 in place.
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(52) When switch 1370 is in an unlocked position, ramp 1372 may lift lever arm 1362 of cam lock 1360 away from cam 1340 thereby allowing cam 1340 to rotate freely about axis 1342. When switch 1370 is in a locked position, lever arm 1362 may contact cam 1340. At this time, when connector insert 210 is inserted into passage 1354, connector insert 210 may encounter friction wheel 1344. The insertion may cause cam 1340 to rotate in a counterclockwise direction as shown in the figure. When cam 1340 rotates in a counterclockwise direction, cam 1340 may engage location 1368 on cam lock 1360. This may act to push lever arm 1362 up away from cam 1340 such that cam 1340 may more easily rotate about axis 1342. During extraction, cam 1340 may try to rotate in a clockwise direction. When this occurs, cam 1340 may again engage location 1368 on lever arm 1362. The clockwise rotation of cam 1340 may drive lever arm 1362 into cam 1340 thereby hindering or preventing its rotation. This may further hinder or prevent extraction of connector insert 210 from passage 1354.
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(56) Connector receptacle 1810 may further include gear 1840, which may rotate about axis 1842 and may be held in place in cutout 1852 in housing 1850 by spring 1832. In this example, two friction wheels 1844 may be concentrically located around gear 1840. Friction wheels 1844 may engage a shield or other portion of connector insert 210 when connector insert 210 is inserted into passage 1854. Movement of connector insert 210 relative to connector receptacle 1810 may cause friction wheels 1844 and gear 1840 to rotate about axis 1842. Gear 1840 may include a number of ratchet teeth 1849 (shown in
(57) When switch 1870 is in the unlocked position, ramp 1872 may lift lever arm 1862 away from gear 1840 thereby disengaging tooth 1869 from teeth 1849. At this time, a user may insert connector insert 210 into passage 1854. Gear 1840 may freely rotate about axis 1842, and the user may experience only a minor increase in a necessary insertion force. Similarly, when user extracts connector insert 210 from passage 1854, gear 1840 may again rotate freely about axis 1842, and a user may experience only a minor increase in a necessary extraction force.
(58) When switch 1870 is in the locked position, lever arm 1862 may be against gear 1840 and tooth 1869 may engage teeth 1849. When a user inserts connector insert 210 into passage 1854, gear 1840 may rotate with only a minor increase in friction due to the angled ratchet teeth 1849, and the user may experience only minor increase in necessary insertion force, though in various embodiments of the present invention, this force may be higher than when switch 1870 is in the unlocked position. When a user extracts connector insert 210 from passage 1854, teeth 1849 may be locked in place by tooth 1869 to prevent rotation of gear 1840. This may effectively lock connector insert 210 in place in connector receptacle 1810.
(59) When switch 1870 is in the locked position, spring 1830 may provide a downward force through gear lock 1860 and lever arm 1862 to push down on gear 1840, thereby increasing a force from friction wheels 1844 against connector insert 210 in passage 1854. This force may act to hold connector insert 210 in place.
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(62) When switch 1870 is in an unlocked position, ramp 1872 may lift lever arm 1862 of gear lock 1860 away from gear 1840 thereby disengaging teeth 1849 from tooth 1869 and allowing gear 1840 to rotate freely about axis 1842. When switch 1870 is in a locked position in opening 1856, lever arm 1862 may contact gear 1840 and tooth 1869 may engage teeth 1849. At this time, when connector insert 210 is inserted into passage 1854, connector insert 210 may encounter friction wheel 1844. The insertion may cause gear 1840 to rotate in a counterclockwise direction as shown in the figure. When gear 1840 rotates in a counterclockwise direction, the angled ratchet teeth 1849 may move relative to tooth 1869. During extraction, gear 1840 may try to rotate in a clockwise direction. When this occurs tooth 1869 may engage angled teeth 1849 and hold gear 1840 in place, thereby hindering or preventing its rotation. This may further hinder or prevent extraction of connector insert 210 from passage 1854.
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(64) While embodiments of the present invention may be useful as USB Type-C connector receptacles, these and other embodiments of the present invention may be used as connector receptacles in other types of connector systems.
(65) In various embodiments of the present invention, contacts, ground pads, springs, shields, cams, cam locks, gear, gear locks, and other portions of a connector receptacle may be formed by stamping, metal-injection molding, machining, micro-machining, 3-D printing, or other manufacturing process. These portions may be formed of stainless steel, steel, copper, copper titanium, phosphor bronze, or other material or combination of materials. They may be plated or coated with nickel, gold, or other material. Other portions, such as housings, friction wheels, and other structures may be formed using injection or other molding, 3-D printing, machining, or other manufacturing process. The nonconductive portions may be formed of silicon or silicone, rubber, hard rubber, plastic, nylon, liquid-crystal polymers (LCPs), ceramics, or other nonconductive material or combination of materials.
(66) Embodiments of the present invention may provide connector receptacles that may be located in, and may connect to, various types of devices, such as portable computing devices, tablet computers, desktop computers, laptops, all-in-one computers, wearable computing devices, smart phones, storage devices, portable media players, navigation systems, monitors, power supplies, video delivery systems, adapters, remote control devices, chargers, and other devices. These connector receptacles may provide interconnect pathways for signals that are compliant with various standards such as one of the Universal Serial Bus standards including USB Type-C, High-Definition Multimedia Interface, Digital Visual Interface, Ethernet, DisplayPort, Thunderbolt, Lightning, Joint Test Action Group, test-access-port, Directed Automated Random Testing, universal asynchronous receiver/transmitters, clock signals, power signals, and other types of standard, non-standard, and proprietary interfaces and combinations thereof that have been developed, are being developed, or will be developed in the future. Other embodiments of the present invention may provide connector receptacles that may be used to provide a reduced set of functions for one or more of these standards. In various embodiments of the present invention, these interconnect paths provided by these connector receptacles may be used to convey power, ground, signals, test points, and other voltage, current, data, or other information.
(67) The above description of embodiments of the invention has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form described, and many modifications and variations are possible in light of the teaching above. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications to thereby enable others skilled in the art to best utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. Thus, it will be appreciated that the invention is intended to cover all modifications and equivalents within the scope of the following claims.