Gapless Spindle Locking Device of Improved Structure

Abstract

A gapless spindle locking device of an improved structure includes an output shaft, a power output disk, a stop ring and lock pins. The power output disk is connected to a driving device. A polyhedral shaft is disposed at an end of the output shaft and the polyhedral shaft has a lock section and a power transmission section. Lock planes matched with the lock pins are disposed on the lock section in a circumferential direction. A driving structure for transmitting power is disposed on the power output disk. A driven structure for transmitting power is disposed on the power transmission section, and the driving structure is matched with the driven structure. Spacing pillars protruding upwards are disposed on a surface of the power output disk in the circumferential direction, and a damping block is disposed between every two adjacent spacing pillars.

Claims

1. A gapless spindle locking device of an improved structure, comprising an output shaft, a power output disk, a stop ring and lock pins, wherein the power output disk is connected to a driving device, a polyhedral shaft is disposed at an end of the output shaft, the polyhedral shaft has a lock section and a power transmission section, and lock planes matched with the lock pins are disposed on the lock section in a circumferential direction; a driving structure for transmitting power is disposed on the power output disk, a driven structure for transmitting power is disposed on the power transmission section, and the driving structure is matched with the driven structure; spacing pillars protruding upwards are disposed on a surface of the power output disk in the circumferential direction, a damping block of damping blocks is disposed between every two adjacent spacing pillars, the lock pins are disposed between the spacing pillars and the damping blocks, the stop ring is disposed on the power output disk, and the spacing pillars, the damping blocks and the lock pins are disposed in an inner circle of the stop ring in a sleeved manner; the polyhedral shaft penetrates through a center hole defined by the spacing pillars, the damping blocks, the lock pins, and the power output disk; and the lock pins contact with the lock planes.

2. The gapless spindle locking device according to claim 1, wherein a through hole is formed in a center of the power output disk, the driving structure comprises ribs disposed on an inner wall of the through hole, the driven structure comprises grooves formed in the power transmission section in the circumferential direction, and the ribs are embedded in the grooves.

3. The gapless spindle locking device according to claim 1, wherein a polygonal through hole is formed in a center of the power output disk, and the power transmission section serves as the polyhedral shaft and the power transmission section is inserted into the polygonal through hole; wherein, the driving structure has two adjacent V-shaped driving faces disposed in the polygonal through hole, a first arc transition face is disposed between the two adjacent V-shaped driving faces, the driven structure has two adjacent transmission planes disposed on the power transmission section in the circumferential direction, a second arc transition face is disposed between the two adjacent transmission planes, and the two adjacent V-shaped driving faces contact with the two adjacent transmission planes.

4. The gapless spindle locking device according to claim 1, wherein a polygonal through hole is formed in a center of the power output disk, and the power transmission section serves as the polyhedral shaft and the power transmission section is inserted into the polygonal through hole; wherein, the driving structure has three V-shaped driving faces disposed in the polygonal through hole, a first arc transition face is disposed between every two adjacent V-shaped driving faces, the driven structure has three transmission planes disposed on the power transmission section in the circumferential direction, a second arc transition face is disposed between every two adjacent transmission planes, and the three V-shaped driving faces contact with the three transmission planes.

5. The gapless spindle locking device according to claim 1, wherein a polygonal through hole is formed in a center of the power output disk, and the power transmission section serves as the polyhedral shaft and the power transmission section is inserted into the polygonal through hole; wherein, the driving structure has four transmission planes disposed in the polygonal through hole, a first arc transition face is disposed between every two adjacent transmission planes, the driven structure has four V-shaped driving faces disposed on the power transmission section in the circumferential direction, a second arc transition face is disposed between every two adjacent V-shaped driving faces, and the four V-shaped driving faces contact with the four transmission planes.

6. The gapless spindle locking device according to claim 1, wherein a D-shaped through hole is formed in a center of the power output disk, and the power transmission section has a D-shaped cross-section and the power transmission section is inserted into the D-shaped through hole; wherein, the driving structure has a V-shaped driving face disposed in the D-shaped through hole, the V-shaped driving face is connected to a first arc transition face, the driven structure has a transmission plane disposed on the power transmission section in the circumferential direction, the transmission plane is connected to a second arc transition face, and the V-shaped driving face contacts with the transmission plane.

7. The gapless spindle locking device according to claim 1, wherein a connecting pillar is disposed on the surface, connected to the driving device, of the power output disk.

8. The gapless spindle locking device according to claim 7, wherein second insertion holes are formed in the power output disk, and the spacing pillars are cylinders and the spacing pillars are inserted and fixed in the second insertion holes.

9. The gapless spindle locking device according to claim 7, wherein the spacing pillars are integrated with the power output disk.

10. A gapless spindle locking device of an improved structure, comprising an output shaft, a power output disk, a stop ring and lock pins, wherein the power output disk is connected to a driving device, a polyhedral shaft sleeve is disposed around an end of the output shaft and the polyhedral shaft sleeve has a lock section and a power transmission section, and lock planes matched with the lock pins are disposed on the lock section in a circumferential direction; a driving structure for transmitting power is disposed on the power output disk, a driven structure for transmitting power is disposed on the power transmission section, and the driving structure is matched with the driven structure; spacing pillars protruding upwards are disposed on a surface of the power output disk in the circumferential direction, a damping block of damping blocks is disposed between every two adjacent spacing pillars, the lock pins are disposed between the spacing pillars and the damping blocks, the stop ring is disposed on the power output disk, and the spacing pillars, the damping blocks and the lock pins are disposed in an inner circle of the stop ring in a sleeved manner; the polyhedral shaft sleeve penetrates through a center hole defined by the spacing pillars, the damping blocks, the lock pins, and the power output disk; and the lock pins contact with the lock planes.

11. The gapless spindle locking device according to claim 10, wherein a polyhedral shaft is disposed at the end of the output shaft, and an inner cavity of the polyhedral shaft sleeve is matched with the polyhedral shaft.

12. The gapless spindle locking device according to claim 10, wherein a through hole is formed in a center of the power output disk, the driving structure comprises ribs disposed on an inner wall of the through hole, the driven structure comprises grooves formed in the power transmission section in the circumferential direction, and the ribs are embedded in the grooves.

13. The gapless spindle locking device according to claim 10, wherein a polygonal through hole is formed in a center of the power output disk, and the power transmission section has multiple connecting faces and the power transmission section is inserted into the polygonal through hole; wherein, the driving structure has two adjacent V-shaped driving faces disposed in the polygonal through hole, a first arc transition face is disposed between the two adjacent V-shaped driving faces, the driven structure has two adjacent transmission planes disposed on the power transmission section in the circumferential direction, a second arc transition face is disposed between the two adjacent transmission planes, and the two adjacent V-shaped driving faces contact with the two adjacent transmission planes.

14. The gapless spindle locking device according to claim 10, wherein a polygonal through hole is formed in a center of the power output disk, and the power transmission section has multiple connecting faces and the power transmission section is inserted into the polygonal through hole; wherein, the driving structure has three V-shaped driving faces disposed in the polygonal through hole, a first arc transition face is disposed between every two adjacent V-shaped driving faces, the driven structure has three transmission planes disposed on the power transmission section in the circumferential direction, a second arc transition face is disposed between every two adjacent transmission planes, and the three V-shaped driving faces contact with the three transmission planes.

15. The gapless spindle locking device according to claim 10, wherein a polygonal through hole is formed in a center of the power output disk, and the power transmission section has multiple connecting faces and the power transmission section is inserted into the polygonal through hole; wherein, the driving structure has four transmission planes disposed in the polygonal through hole, a first arc transition face is disposed between every two adjacent transmission planes, the driven structure has four V-shaped driving faces disposed on the power transmission section in the circumferential direction, a second arc transition face is disposed between every two adjacent V-shaped driving faces, and the four V-shaped driving faces contact with the four transmission planes.

16. The gapless spindle locking device according to claim 10, wherein a D-shaped through hole is formed in a center of the power output disk, and the power transmission section has a D-shaped cross-section and the power transmission section is inserted into the D-shaped through hole; wherein, the driving structure has a V-shaped driving face disposed in the D-shaped through hole, the V-shaped driving face is connected to a first arc transition face, the driven structure has a transmission plane disposed on the power transmission section in the circumferential direction, the transmission plane is connected to a second arc transition face, and the V-shaped driving face contacts with the transmission plane.

17. The gapless spindle locking device according to claim 10, wherein a connecting pillar is disposed on the surface, connected to the driving device, of the power output disk.

18. The gapless spindle locking device according to claim 17, wherein second insertion holes are formed in the power output disk, and the spacing pillars are cylinders and the spacing pillars are inserted and fixed in the second insertion holes.

19. The gapless spindle locking device according to claim 17, wherein the spacing pillars are integrated with the power output disk.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0032] FIG. 1 is a structural view of the invention;

[0033] FIG. 2 is an exploded view of Embodiment 1 of the invention;

[0034] FIG. 3 is an exploded view of Embodiment 2 of the invention;

[0035] FIG. 4 is an exploded view of Embodiment 3 of the invention;

[0036] FIG. 5 is an exploded view of Embodiment 4 of the invention;

[0037] FIG. 6 is an exploded view of Embodiment 5 of the invention;

[0038] FIG. 7 is an exploded view of Embodiment 6 of the invention;

[0039] FIG. 8 is an exploded view of Embodiment 7 of the invention;

[0040] FIG. 9 is an exploded view of Embodiment 8 of the invention;

[0041] FIG. 10 is an exploded view of Embodiment 9 of the invention;

[0042] FIG. 11 is an exploded view of Embodiment 10 of the invention.

DETAILED DESCRIPTION OF THE EMBODIMENTS

[0043] The technical solutions of the embodiments of the invention will be clearly and completely described below in conjunction with the accompanying drawings of these embodiments. Obviously, the embodiments in the following description are merely illustrative ones, and not all possible ones of the invention. All other embodiments obtained by those ordinarily skilled in the art based on the following ones without creative labor should also fall within the protection scope of the invention.

Embodiment 1

[0044] As shown in FIG. 1 and FIG. 2, a gapless spindle locking device of an improved structure comprises an output shaft 1, a power output disk 2, a stop ring 3 and lock pins 4, wherein the power output disk 2 is connected to a driving device, a polyhedral shaft 11 is disposed at one end of the output shaft 1 and has a lock section 1a and a power transmission section 1b, and lock planes 1c matched with the lock pins 4 are disposed on the lock section 1a in a circumferential direction; a driving structure 2a for transmitting power is disposed on the power output disk 2, a driven structure 2b for transmitting power is disposed on the power transmission section 1b, and the driving structure 2a is matched with the driven structure 2b; spacing pillars 5 protruding upwards are disposed on a surface of the power output disk 2 in a circumferential direction, a damping block 6 is disposed between every two adjacent spacing pillars 5, the lock pins 4 are disposed between the spacing pillars 5 and the damping blocks 6, the stop ring 3 is disposed on the power output disk 2, and the spacing pillars 5, the damping blocks 6 and the lock pins 4 are disposed in an inner circle of the stop ring 3 in a sleeved manner; the polyhedral shaft 11 penetrates through a center hole defined by the spacing pillars 6, the damping blocks 6 and the lock pins 4, as well as the power output disk 2, and the lock pins 4 contact with the lock planes 1c.

[0045] In this embodiment, a through hole 21 is formed in the center of the power output disk 2, the driving structure 2a comprises ribs 7 disposed on an inner wall of the through hole 21, the driven structure 2b comprises grooves 8 formed in the power transmission section 1b in a circumferential direction, and the ribs 7 are embedded in the grooves 8. When the power output disk 2 rotates, power is transmitted by means of the ribs 7 and the grooves 8 to drive the output shaft 1 to rotate.

[0046] A connecting pillar 7 is disposed on a surface, connected to the driving device, of the power output disk 2. The connecting pillar 7 is integrated with the power output disk 2; or, an insertion hole is formed in the power output disk 2, and the connecting pillar 7 is inserted into the insertion hole to be fixed.

[0047] The spacing pillars 5 are integrated with the power output disk 2; or, insertion holes are formed in the power output disk 2, and the spacing pillars 5 are inserted into the insertion holes to be fixed.

[0048] Quick locking principle: when a gearbox stops suddenly, the damping blocks 6 push the lock pins 4 out of the center of the lock planes 1c of the output shaft 1, so that the gaps between the lock pins 4 and the polyhedral shaft 11 as well as between the lock pins 4 and the stop ring 3 are very small to ensure that the output shaft 1 can stop rotating within an extremely short time.

Embodiment 2

[0049] As shown in FIG. 1 and FIG. 3, this embodiment differs from Embodiment 1 in the following aspects: in this embodiment, a polygonal through hole 22 is formed in the center of the power output disk 2, and the power transmission section 1b serves as the polyhedral shaft and is inserted into the polygonal through hole 22, wherein the driving structure 2a has two V-shaped driving faces 2a1 disposed in the polygonal through hole 22, an arc transition face 2a2 is disposed between the two adjacent V-shaped driving faces 2a1, the driven structure 2b has two transmission planes 2b1 disposed on the power transmission section 1b in a circumferential direction, an arc transition face 2b2 is disposed between the two adjacent transmission planes 2b1, and the V-shaped driving faces 2a1 contact with the transmission planes 2b1. When the power output disk 2 rotates, the V-shaped driving faces 2a1 are engaged with the transmission planes 2b1, so that the output shaft 1 is driven by the power output disk 2 to rotate.

[0050] Other structures of this embodiment are identical with those of Embodiment 1 and will no longer be repeated here.

Embodiment 3

[0051] As shown in FIG. 1 and FIG. 4, this embodiment differs from Embodiment 1 in the following aspects: in this embodiment, a polygonal through hole 22 is formed in the center of the power output disk 2, and the power transmission section 1b serves as the polyhedral shaft and is inserted into the polygonal through hole 22, wherein the driving structure 2a has three V-shaped driving faces 2a1 disposed in the polygonal through hole 22, an arc transition face 2a2 is disposed between every two adjacent V-shaped driving faces 2a1, the driven structure 2b has three transmission planes 2b1 disposed on the power transmission section 1b in a circumferential direction, an arc transition face 2b2 is disposed between every two adjacent transmission planes 2b1, and the V-shaped driving faces 2a1 contact with the transmission planes 2b1. When the power output disk 2 rotates, the V-shaped driving faces 2a1 are engaged with the transmission planes 2b1, so that the output shaft 1 is driven by the power output disk 2 to rotate.

[0052] Other structures of this embodiment are identical with those of Embodiment 1 and will no longer be repeated here.

Embodiment 4

[0053] As shown in FIG. 1 and FIG. 5, this embodiment differs from Embodiment 1 in the following aspects: in this embodiment, a polygonal through hole 22 is formed in the center of the power output disk 2, and the power transmission section 1b serves as the polyhedral shaft and is inserted into the polygonal through hole 22, wherein the driving structure 2a has four transmission planes 2a1 disposed in the polygonal through hole 22, an arc transition face 2a2 is disposed between every two adjacent transmission planes 2a1, the driven structure 2b has four V-shaped driving faces 2b1 disposed on the power transmission section 1b in a circumferential direction, an arc transition face 2b2 is disposed between every two adjacent V-shaped driving faces 2b1, and the V-shaped driving faces 2a1 contact with the transmission planes 2b1. When the power output disk 2 rotates, the V-shaped driving faces 2a1 are engaged with the transmission planes 2b1, so that the output shaft 1 is driven by the power output disk 2 to rotate.

[0054] Other structures of this embodiment are identical with those of Embodiment 1 and will no longer be repeated here.

Embodiment 5

[0055] As shown in FIG. 1 and FIG. 6, this embodiment differs from Embodiment 1 in the following aspects: in this embodiment, a D-shaped through hole 23 is formed in the center of the power output disk 2, and the power transmission section 1b has a D-shaped cross-section and is inserted into the D-shaped through hole 23, wherein the driving structure 2a has a V-shaped driving face 2a1 disposed in the D-shaped through hole 22, the V-shaped driving face 2a1 is connected to an arc transition face 2a2, the driven structure 2b has a transmission plane 2b1 disposed on the power transmission section 1b in a circumferential direction, the transmission plane 2b1 is connected to an arc transition face 2b2, and the V-shaped driving face 2a1 contacts with the transmission plane 2b1. When the power output disk 2 rotates, the V-shaped driving face 2a1 is engaged with the transmission plane 2b1, so that the output shaft 1 is driven by the power output disk 2 to rotate.

[0056] Other structures of this embodiment are identical with those of Embodiment 1 and will no longer be repeated here.

Embodiment 6

[0057] As shown in FIG. 1 and FIG. 7, a gapless spindle locking device of an improved structure comprises an output shaft 1, a power output disk 2, a stop ring 3 and lock pins 4, wherein the power output disk 2 is connected to a driving device, a polyhedral shaft sleeve 12 is disposed around one end of the output shaft 1 and has a lock section 1a and a power transmission section 1b, and lock planes 1c matched with the lock pins 4 are disposed on the lock section 1a in a circumferential direction; a driving structure 2a for transmitting power is disposed on the power output disk 2, a driven structure 2b for transmitting power is disposed on the power transmission section 1b, and the driving structure 2a is matched with the driven structure 2b; spacing pillars 5 protruding upwards are disposed on a surface of the power output disk 2 in a circumferential direction, a damping block 6 is disposed between every two adjacent spacing pillars 5, the lock pins 4 are disposed between the spacing pillars 5 and the damping blocks 6, the stop ring 3 is disposed on the power output disk 2, and the spacing pillars 5, the damping blocks 6 and the lock pins 4 are disposed in an inner circle of the stop ring 3 in a sleeved manner; the polyhedral shaft sleeve 12 penetrates through a center hole defined by the spacing pillars 6, the damping blocks 6 and the lock pins 4, as well as the power output disk 2, and the lock pins 4 contact with the lock planes 1c.

[0058] In this embodiment, a polyhedral shaft is disposed at one end of the output shaft 1, an inner cavity of the polyhedral shaft sleeve 12 is matched with the polyhedral shaft, and after the polyhedral shaft of the output shaft is inserted into the polyhedral shaft sleeve 12, the polyhedral shaft sleeve 12 and the output shaft are combined into a whole structure.

[0059] A through hole 21 is formed in the center of the power output disk 2, the driving structure 2a comprises ribs 7 disposed on an inner wall of the through hole 21, the driven structure 2b comprises grooves 8 formed in the power transmission section 1b in a circumferential direction, and the ribs 7 are embedded in the grooves 8. When the power output disk 2 rotates, power is transmitted by means of the ribs 7 and the grooves 8 to drive the output shaft 1 to rotate.

[0060] A connecting pillar 7 is disposed on a surface, connected to the driving device, of the power output disk 2. The connecting pillar 7 is integrated with the power output disk 2; or, an insertion hole is formed in the power output disk 2, and the connecting pillar 7 is inserted into the insertion hole to be fixed.

[0061] The spacing pillars 5 are integrated with the power output disk 2; or, insertion holes are formed in the power output disk 2, and the spacing pillars 5 are inserted into the insertion holes to be fixed.

[0062] Quick locking principle: when a gearbox stops suddenly, the buffering blocks 6 push the lock pins 4 out of the center of the lock planes 1c of the output shaft 1, so that the gaps between the lock pins 4 and the polyhedral shaft sleeve 12 as well as between the lock pins 4 and the stop ring 3 are very small to ensure that the output shaft 1 can stop rotating within an extremely short time.

Embodiment 7

[0063] As shown in FIG. 1 and FIG. 8, this embodiment differs from Embodiment 6 in the following aspects: in this embodiment, a polygonal through hole 22 is formed in the center of the power output disk 2, and the power transmission section 1b serves as the polyhedral shaft and is inserted into the polygonal through hole 22, wherein the driving structure 2a has two V-shaped driving faces 2a1 disposed in the polygonal through hole 22, an arc transition face 2a2 is disposed between the two adjacent V-shaped driving faces 2a1, the driven structure 2b has two transmission planes 2b1 disposed on the power transmission section 1b in a circumferential direction, an arc transition face 2b2 is disposed between the two adjacent transmission planes 2b1, and the V-shaped driving faces 2a1 contact with the transmission planes 2b1. When the power output disk 2 rotates, the V-shaped driving faces 2a1 are engaged with the transmission planes 2b1, so that the output shaft 1 is driven by the power output disk 2 to rotate.

[0064] Other structures of this embodiment are identical with those of Embodiment 6 and will no longer be repeated here.

Embodiment 8

[0065] As shown in FIG. 1 and FIG. 9, this embodiment differs from Embodiment 6 in the following aspects: in this embodiment, a polygonal through hole 22 is formed in the center of the power output disk 2, and the power transmission section 1b serves as the polyhedral shaft and is inserted into the polygonal through hole 22, wherein the driving structure 2a has three V-shaped driving faces 2a1 disposed in the polygonal through hole 22, an arc transition face 2a2 is disposed between every two adjacent V-shaped driving faces 2a1, the driven structure 2b has three transmission planes 2b1 disposed on the power transmission section 1b in a circumferential direction, an arc transition face 2b2 is disposed between every two adjacent transmission planes 2b1, and the V-shaped driving faces 2a1 contact with the transmission planes 2b1. When the power output disk 2 rotates, the V-shaped driving faces 2a1 are engaged with the transmission planes 2b1, so that the output shaft 1 is driven by the power output disk 2 to rotate.

[0066] Other structures of this embodiment are identical with those of Embodiment 6 and will no longer be repeated here.

Embodiment 9

[0067] As shown in FIG. 1 and FIG. 10, this embodiment differs from Embodiment 6 in the following aspects: in this embodiment, a D-shaped through hole 23 is formed in the center of the power output disk 2, and the power transmission section 1b has a D-shaped cross-section and is inserted into the D-shaped through hole 23, wherein the driving structure 2a has a V-shaped driving face 2a1 disposed in the D-shaped through hole 23, the V-shaped driving face 2a1 is connected to an arc transition face 2a2, the driven structure 2b has a transmission plane 2b1 disposed on the power transmission section 1b in a circumferential direction, the transmission plane 2b1 is connected to an arc transition face 2b2, and the V-shaped driving face 2a1 contacts with the transmission plane 2b1. When the power output disk 2 rotates, the V-shaped driving face 2a1 is engaged with the transmission plane 2b1, so that the output shaft 1 is driven by the power output disk 2 to rotate.

[0068] Other structures of this embodiment are identical with those of Embodiment 6 and will no longer be repeated here.

Embodiment 10

[0069] As shown in FIG. 1 and FIG. 11, this embodiment differs from Embodiment 6 in the following aspects: in this embodiment, a polygonal through hole 22 is formed in the center of the power output disk 2, and the power transmission section 1b serves as the polyhedral shaft and is inserted into the polygonal through hole 22, wherein the driving structure 2a has four transmission planes 2a1 disposed in the polygonal through hole 22, an arc transition face 2a2 is disposed between every two adjacent transmission planes 2a1, the driven structure 2b has four V-shaped driving faces 2b1 disposed on the power transmission section 1b in a circumferential direction, an arc transition face 2b2 is disposed between every two adjacent V-shaped driving faces 2b1, and the V-shaped driving faces 2a1 contact with the transmission planes 2b1. When the power output disk 2 rotates, the V-shaped driving faces 2a1 are engaged with the transmission planes 2b1, so that the output shaft 1 is driven by the power output disk 2 to rotate.

[0070] Other structures of this embodiment are identical with those of Embodiment 6 and will no longer be repeated here.

[0071] Feasible embodiments of the invention are specifically expounded above, but these embodiments are not intended to limit the patent scope of the invention. All equivalent implementations or transformations obtained without departing from the spirit of the invention should also fall within the protection scope of the invention.