COVER STRUCTURE FOR AIR-COOLED ENGINE
20220106901 · 2022-04-07
Inventors
Cpc classification
F02F7/0073
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01P5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided is a cover structure for an air-cooled engine to be cooled by cooling air generated by a cooling fan, the cover structure including: a fan housing covering the cooling fan and configured to guide the cooling air to a cylinder unit, the fan housing being formed with an opening part for maintenance of the cylinder unit; and a debris cover removably attached to the fan housing so as to close the opening part. The fan housing is formed with an air guide plate that constitutes a part of an outer periphery of the fan housing. The air guide plate includes a proximal end portion and a distal end portion extending from the proximal end portion to a cooling fin of the cylinder unit. A reinforcing plate for securing rigidity of the fan housing is formed at the proximal end portion of the air guide plate.
Claims
1. A cover structure for an air-cooled engine to be cooled by cooling air generated by a cooling fan, the cover structure comprising: a fan housing covering the cooling fan and configured to guide the cooling air to a cylinder unit, the fan housing being formed with an opening part for maintenance of the cylinder unit; a debris cover removably attached to the fan housing so as to close the opening part; an air guide plate formed in the fan housing and configured to constitute a part of an outer periphery of the fan housing, the air guide plate including a proximal end portion and a distal end portion extending from the proximal end portion to a cooling fin of the cylinder unit; and a reinforcing plate for securing rigidity of the fan housing, the reinforcing plate being formed at the proximal end portion of the air guide plate, wherein the opening part faces the cylinder unit, and the debris cover extends over the air guide plate to a side opposite to a rotation shaft of the engine when viewed from an axial direction of the rotation shaft of the engine.
2. The cover structure as claimed in claim 1, wherein the debris cover has a rear surface formed with a rib to be engaged with the opening part.
3. The cover structure as claimed in claim 1, further comprising a screen cover removably attached to the fan housing by a fastening member and configured to prevent foreign matters from approaching the cooling fan, wherein a head part of the fastening member is concealed by the debris cover.
4. A cover structure for an air-cooled engine to be cooled by cooling air generated by a cooling fan, the cover structure comprising: a fan housing covering the cooling fan and configured to guide the cooling air to a cylinder unit, the fan housing being formed with an opening part for maintenance of the cylinder unit; a debris cover removably attached to the fan housing so as to close the opening part; an air guide plate formed in the fan housing and configured to constitute a part of an outer periphery of the fan housing, the air guide plate including a proximal end portion and a distal end portion extending from the proximal end portion to a cooling fin of the cylinder unit; and a reinforcing plate for securing rigidity of the fan housing, the reinforcing plate being formed at the proximal end portion of the air guide plate, wherein the engine includes a fuel nozzle disposed on a side opposite to a rotation shaft of the engine with respect to the air guide plate, and an intake-side cover is disposed on an outer side of the fuel nozzle so as to cover the fuel nozzle.
5. The cover structure as claimed in claim 1, wherein the engine is a V-type engine having two cylinders each having the cylinder unit, and the fan housing has two said opening parts facing the cylinder units of the cylinders.
6. The cover structure as claimed in claim 5, wherein an oil cooler is disposed in the vicinity of a cooling air outlet on an outer wall of the fan housing.
7. The cover structure as claimed in claim 5, wherein the distal end portion of the air guide plate extends to respective cooling fins of the two cylinders.
8. The cover structure as claimed in claim 7, wherein the distal end portion of the air guide plate is disposed closer to exhaust ports of the cylinder units than to intake ports of the cylinder units.
9. The cover structure as claimed in claim 1, wherein the cooling fan is a centrifugal fan configured to feed the cooling air radially outward from the rotation shaft of the engine in a radiating manner.
10. The cover structure as claimed in claim 9, wherein the engine is a V-type engine having two cylinders each having the cylinder unit, the air guide plate includes a pair of collecting walls configured to collect a part of the cooling air flowing from the centrifugal fan in the radiating manner and to distribute the collected cooling air to the two cylinder units, and each of the pair of collecting walls is curved so as to extend away from a rotation shaft of the centrifugal fan in a circumferential direction of a rotation direction of the centrifugal fan.
11. The cover structure as claimed in claim 10, wherein the air guide plate includes a pair of impingement walls provided correspondingly to the pair of collecting walls, and the pair of impingement walls are disposed to confront the corresponding collecting walls with cylinder-opposing regions extending along axes of the cylinders being positioned therebetween, the pair of impingement walls being configured to deflect the cooling air collected by the collecting walls so as to guide the cooling air along the cylinder-opposing regions.
12. The cover structure as claimed in claim 11, wherein the collecting walls include a first collecting wall configured to distribute the cooling air to one of the cylinder units and a second collecting wall configured to distribute the cooling air to the other of the cylinder units, the impingement walls may include a first impingement wall formed in the first collecting wall and a second impingement wall formed in the second collecting wall, and the first collecting wall and the second impingement wall are connected to each other, and the second collecting wall and the first impingement wall are connected to each other.
13. (canceled)
14. The cover structure as claimed in claim 1, wherein the debris cover has a surface formed with a stepped part.
15. The cover structure as claimed in claim 1, further comprising a screen cover removably attached to the fan housing by a fastening member and configured to prevent foreign matters from approaching the cooling fan, wherein the fan housing has an edge part of the opening parts, which edge part is positioned away from the rotation shaft of the engine in a direction perpendicular to the axial direction of the rotation shaft and has a T-shaped cross section, and a horizontal portion of the edge part having the T-shaped cross section constitutes the reinforcing plate, and a vertical portion of the edge part constitutes the air guide plate.
16. The cover structure as claimed in claim 1, wherein the cylinder unit includes: a cylinder coupled to a crankcase and protruding crankcase; and a cylinder head coupled to a protruding end portion of the cylinder.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The present invention will be more clearly understood from the following description of a preferred embodiment thereof, when taken in conjunction with the accompanying drawings. However, the embodiment and the drawings are given only for the purpose of illustration and explanation, and are not to be taken as limiting the scope of the present invention in any way whatsoever, which scope is to be determined by the appended claims. In the accompanying drawings, like reference numerals are used to denote like parts throughout the several views:
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
DESCRIPTION OF THE EMBODIMENTS
[0033] Hereinafter, a preferred embodiment of the present invention will be described with reference to the drawings. In
[0034] The engine E of the present embodiment includes: a crankshaft 2 (one example of the engine rotation shaft) having an axis AX extending in the vertical direction in a state where the engine is mounted; a crankcase 4 supporting the crankshaft 2; and a pair of cylinder units 6, 6 protruding frontward from a front part of the crankcase 4. The crankshaft 2 has a lower end portion to which a power transmission member for transmitting power to a work tool is attached.
[0035] Each cylinder unit 6 includes: a cylinder 8 having a proximal end portion coupled to the crankcase 4; and a cylinder head 10 coupled to a protruding end portion of the cylinder 8. As shown in
[0036] A cooling fin 12 is formed on an outer periphery of each cylinder unit 6. The cooling fin 12 provides an increased surface area so that the cooling effect of the air-cooled engine is improved. A head cover 14 is attached to a front end of each cylinder unit 6. Each cylinder head 10 is formed with an intake port 10a on one side in an axial direction AX of the engine rotation shaft 2 (on an upper side in the present embodiment) and an exhaust port 10b (
[0037] A cooling fan 16 is attached to an upper end of the crankshaft 2. A rotary screen 17 shown in
[0038] As shown in
[0039] A screen cover 20 is attached to an upper side of the fan housing 18. The screen cover 20 covers the rotary screen 17 from above and is fixed to the fan housing 18. The screen cover 20 has a plurality of circular-arc slits defined therein, as shown in
[0040] An air cleaner 26 is disposed at a location away from the cylinder units 6 in the axial direction AX of the engine rotation shaft 2, as shown in
[0041] The air A having been purified by the air cleaner 26 passes through an intake pipe 30 and a throttle body 32 and is distributed to respective cylinders by an intake manifold 34 that is branched to the left and right sides. The air cleaner 26 has an outlet to which an upstream end of the intake pipe 30 is connected, and the intake pipe 30 has a downstream end to which an inlet of the throttle body 32 is connected. The throttle body 32 includes: a throttle valve (not illustrated) for adjusting an amount of air to be supplied to the engine inside the throttle body; and an electronic control unit 32a for controlling the throttle valve on an outer surface of the throttle body. The structure of the throttle body 32 is not limited to this.
[0042] The outlet of the throttle body 32 is connected to the upstream end of the intake manifold 34. The intake manifold 34 is brunched into two passages at an intermediate position in a flow direction of the air, and downstream ends of the passages are connected to the intake ports 10a (
[0043] As shown in
[0044] A fuel pump 38 is disposed at one side portion of a front part of the engine in the widthwise direction (i.e., on the left side in
[0045] As shown in
[0046] The opening parts 44 are closed by debris covers 46 as shown in
[0047] The debris covers 46 in
[0048] As shown in
[0049] The fan housing 18 is formed with air guide plates 52 that constitute a part of an outer periphery of the fan housing 18. The air guide plates 52 guide the cooling air W (
[0050] As shown in
[0051] A reinforcing plate 54 for securing the rigidity of the fan housing 18 is formed at the proximal end portions 52a of the air guide plates 52. Specifically, the fan housing 18 may have an edge part frontward of the opening parts 44, the edge part having a T-shaped cross section. A horizontal portion of the edge part having the T-shaped cross section constitutes the reinforcing plate 54, and a vertical portion of the edge part constitutes the air guide plate 52.
[0052] As shown in
[0053] The impingement walls 58 includes a first impingement wall 58-1 corresponding to the first collecting wall 56-1 and a second impingement wall 58-2 corresponding to the second collecting wall 56-2. The pair of impingement walls 58 are disposed to confront the corresponding collecting walls 56 with cylinder-opposing regions R1. As used herein, the term “cylinder-opposing region R1” refers to a region which extends along an axis A1 of one of the cylinder units 6 and is located between the collecting wall 56 and the corresponding impingement wall 58 in a plan view. An oil cooler 62 is disposed adjacent to one of the cylinder-opposing regions R1.
[0054] The impingement walls 58 deflect the cooling air W collected by the collecting walls 56 and guide the cooling air W along the cylinder-opposing regions R1. In the present embodiment, the first collecting wall 56-1 and the second impingement wall 58-2 are connected to each other, and the second collecting wall 56-2 and the first impingement wall 58-1 are connected to each other.
[0055] The fuel nozzle 36 is disposed on a side opposite to the engine rotation shaft 2 with respect to the air plate 52. An intake-side cover 60 is disposed on an outer side with respect to the fuel nozzles 36 in the radial direction of the axis AX of the engine rotation shaft 2 so as to cover the intake manifold 34, the fuel nozzles 36 and the like. The intake-side cover 60 is, for example, removably attached to the intake manifold 34. Also, as shown in
[0056] The oil cooler 62 is disposed in the vicinity of an outlet of the cooling air W on the outer side wall of the fan housing 18 shown in
[0057] Flow of the cooling air in the present embodiment will be described. When the engine E shown in
[0058] The above-described snail shape generates a pressure difference inside the fan casing 18, and the flow of the cooling air W is directed from the centrifugal direction to the circumferential direction along the snail shape. Specifically, as shown in
[0059] According to the above configuration, the fan housing 18 is formed with the air guide plates 52 that constitute a part of an outer periphery of the fan housing; the distal end portions 52b of the air guide plates 52 (
[0060] As shown in
[0061] The debris covers 46 conceal the head parts 25a of the fastening members 25, which are shown in
[0062] As shown in
[0063] As shown in
[0064] As shown in
[0065] As shown in
[0066] The distal end portions 52b of the air guide plates 52 are disposed closer to the exhaust ports 10b of the cylinder units 6 than to the intake ports 10a. This makes it possible to efficiently guide the cooling air W to parts of the cooling fins 12, which parts are located in the vicinity of the exhaust ports 10b and have a higher temperature, so that cooling is improved.
[0067] Since the cooling fan 16 shown in
[0068] The air guide plates 52 further include the pair of impingement walls 58 provided correspondingly to the pair of collecting walls 56; the pair of impingement walls 58 are disposed with respect to the corresponding collecting walls 56 across the cylinder-opposing regions R1 along the cylinder axes A1; and the pair of impingement walls 58 deflect the cooling air W collected by the collecting walls 56 so as to guide the cooling air along the cylinder-opposing regions R1. Provision of such impingement walls 58 makes it easy to deflect the cooling air W guided by the collecting wall 56 so as to direct the cooling air in the directions along the cylinder axes A1. As a result, cooling of the cylinder units 6 is improved.
[0069] The first collecting wall 56-1 configured to distribute the cooling air W to one of the cylinder units 6 (on the left side in
[0070] Each of the debris covers 46 extends over one of the air guide plates 52 to the side opposite to the engine rotation shaft 2 in a plan view shown in
[0071] The present invention is not intended to be limited to the above embodiment, and various addition, changes, or deletions may be made without departing from the scope of the invention. For example, although the above embodiment has been described with reference to a V-type two-cylinder engine, the cover structure of the present invention may also be applied to engines other than V-type two-cylinder engines. Accordingly, such variants should also be included within the scope of the present invention.
REFERENCE NUMERALS
[0072] 2 . . . Engine rotation shaft (crankshaft) [0073] 6 . . . Cylinder unit [0074] 10a . . . Intake port [0075] 10b . . . Exhaust port [0076] 12 . . . Cooling fin [0077] 16 . . . Cooling fan (centrifugal fan) [0078] 18 . . . Fan housing [0079] 20 . . . Screen cover [0080] 25 . . . Fastening member [0081] 25a . . . Head part of the fastening member [0082] 36 . . . Fuel nozzle [0083] 44 . . . Opening part [0084] 46 . . . Debris cover [0085] 48 . . . Stepped part [0086] 50 . . . Rib [0087] 52 . . . Air guide plate [0088] 52a . . . Proximal end portion of the air guide plate [0089] 52b . . . Distal end portion of the air guide plate [0090] 54 . . . Reinforcing plate [0091] 56 . . . Collecting wall [0092] 56-1 . . . First collecting wall [0093] 56-2 . . . Second collecting wall [0094] 58 . . . Impingement wall [0095] 58-1 . . . First impingement wall [0096] 58-2 . . . Second impingement wall [0097] 60 . . . Intake-side cover [0098] 62 . . . Oil cooler [0099] A1 . . . Cylinder axis [0100] AX . . . Axis of the engine rotation shaft [0101] E . . . Engine [0102] R1 . . . Cylinder-opposing region