Engine assembly for a watercraft
11279444 · 2022-03-22
Assignee
Inventors
- Robert Bourret (Palm Bay, FL, US)
- Patrice Dusablon (Cocoa Beach, FL, US)
- Geno Mangubat (Indialantic, FL, US)
- Michael Rodgers (Merritt Island, FL, US)
Cpc classification
F02M35/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B61/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63H21/30
PERFORMING OPERATIONS; TRANSPORTING
B63B34/10
PERFORMING OPERATIONS; TRANSPORTING
International classification
F02B61/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63H21/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A watercraft includes a hull, an engine compartment defined at least in part by the hull, an engine disposed in the engine compartment, an air intake conduit fluidly connected to the engine, an air filter fluidly connected to the air intake conduit, and a shroud connected to an inlet end of the air intake conduit located in the engine compartment. The shroud has an open end and a closed end. The open end is open to flow of air therethrough and the closed end is closed to flow of air therethrough. The shroud has a sidewall extending between the closed and open ends. The shroud is oriented such that the open end is disposed rearward of the closed end. Noise exiting the inlet end of the air intake conduit and the air filter is reflected generally rearward by the shroud. An engine assembly for a watercraft is also disclosed.
Claims
1. A watercraft comprising: a hull having a bow and a stern opposite the bow; an engine compartment defined at least in part by the hull; an internal combustion engine disposed in the engine compartment; an air intake conduit fluidly connected to the engine, the air intake conduit having an inlet end and an outlet end, the inlet end being located in the engine compartment; an air filter fluidly connected to the air intake conduit for filtering air flowing into the air intake conduit; and a shroud connected to the inlet end of the air intake conduit, the shroud having an open end and a closed end, the open end being open to flow of air therethrough, the closed end being closed to flow of air therethrough, the shroud having a sidewall extending between the closed and open ends, the shroud being oriented such that the open end is disposed rearward of the closed end, wherein noise exiting the inlet end of the air intake conduit and the air filter is reflected generally rearward by the shroud.
2. The watercraft of claim 1, wherein: the open end has a rear peripheral edge; the closed end has a front peripheral edge; and a perimeter of the rear peripheral edge is greater than a perimeter of the front peripheral edge.
3. The watercraft of claim 2, wherein: the rear and front peripheral edges are circular; and a diameter of the rear peripheral edge is greater than a diameter of the front peripheral edge.
4. The watercraft of claim 1, wherein: the shroud is generally frustoconical; and the open end has a diameter that is greater than a diameter of the closed end.
5. The watercraft of claim 1, wherein the inlet end of the air intake conduit is located in a front portion of the engine compartment.
6. The watercraft of claim 5, wherein the engine comprises: a crankcase; a crankshaft disposed at least in part in the crankcase; a cylinder block connected to the crankcase; at least one cylinder defined in the cylinder block; and at least one piston movably disposed within a corresponding one of the at least one cylinder, each of the at least one piston being operatively connected to the crankshaft, the shroud being disposed forward of each of the at least one cylinder.
7. The watercraft of claim 1, wherein the engine comprises: a crankcase; a crankshaft disposed at least in part in the crankcase, the crankshaft extending longitudinally; a cylinder block connected to the crankcase; at least one cylinder defined in the cylinder block; and at least one piston movably disposed within a corresponding one of the at least one cylinder, each of the at least one piston being operatively connected to the crankshaft, wherein the air intake conduit extends parallel to the crankshaft.
8. The watercraft of claim 1, further comprising: a supercharger fluidly connected between the outlet end of the air intake conduit and the engine to compress and feed air to the engine.
9. The watercraft of claim 8, wherein the supercharger is disposed rearward of the engine.
10. The watercraft of claim 1, wherein the air filter covers the inlet end of the air intake conduit.
11. The watercraft of claim 1, wherein the shroud is connected to the air filter.
12. The watercraft of claim 1, wherein the inlet end of the air intake conduit faces forwardly.
13. The watercraft of claim 1, wherein the air intake conduit extends longitudinally.
14. The watercraft of claim 1, wherein the inlet end and the outlet end of the air intake conduit are disposed on opposite longitudinal sides of the engine.
15. The watercraft of claim 1, wherein the inlet end faces rearward.
16. The watercraft of claim 1, wherein the air filter is generally tubular.
17. The watercraft of claim 1, wherein the engine compartment is located at a rear portion of the watercraft.
18. The watercraft of claim 1, further comprising: a driver seat; and at least one passenger seat disposed behind the driver seat, the at least one passenger seat being proximate a front portion of the engine compartment.
19. The watercraft of claim 1, further comprising a jet propulsion system driven by the engine.
20. The watercraft of claim 1, wherein the air filter is disposed inside the shroud.
21. The watercraft of claim 1, wherein the air filter comprises a pleated paper filtering member.
22. The watercraft of claim 1, wherein the air intake conduit has a secondary inlet near the outlet end for ingress of blow-by gas into the air intake conduit.
23. The watercraft of claim 1, further comprising an air intake manifold, the air intake manifold and the air intake conduit being disposed on opposite lateral sides of the engine.
24. The watercraft of claim 23, further comprising: a supercharger fluidly connected between the outlet end of the air intake conduit and the engine to compress and feed air to the engine, the supercharger being disposed laterally between the air intake manifold and the air intake conduit.
25. The watercraft of claim 1, wherein: the air intake conduit, the air filter and the shroud define in part an air intake system of the watercraft; and the shroud is a front-most element of the air intake system.
26. The watercraft of claim 1, further comprising a deck disposed on top of and connected to the hull, the deck also defining the engine compartment.
27. The watercraft of claim 1, wherein the air intake conduit is a straight pipe.
28. The watercraft of claim 1, further comprising: a supercharger fluidly connected between the outlet end of the air intake conduit and the engine to compress and feed air to the engine, the air intake conduit being vertically higher than the supercharger.
29. The watercraft of claim 1, wherein the air intake conduit, the shroud, and the air filter are coaxial with one another.
30. The watercraft of claim 1, wherein the sidewall of the shroud extends at an angle between 5° and 15° relative to a longitudinal axis of the shroud.
31. An engine assembly for a watercraft, comprising: an internal combustion engine comprising: a crankcase; a crankshaft disposed at least in part in the crankcase; a cylinder block connected to the crankcase; at least one cylinder defined in the cylinder block; and at least one piston movably disposed within a corresponding one of the at least one cylinder, each of the at least one piston being operatively connected to the crankshaft; an air intake conduit fluidly connected to the engine, the air intake conduit having an inlet end and an outlet end, the inlet end being disposed on a first side of the engine, the outlet end of the air intake conduit being disposed on a second side of the engine, the first side being opposite the second side; an air filter fluidly connected to the air intake conduit for filtering air flowing into the air intake conduit; and a shroud connected to the inlet end of the air intake conduit, the shroud having an open end and a closed end, the open end being open to flow of air therethrough, the closed end being closed to flow of air therethrough, the shroud having a sidewall extending between the closed and open ends, the shroud being oriented such that a distance between the open end and the second side of the engine is less than a distance between the closed end and the second side of the engine.
32. The engine assembly of claim 31, wherein the air intake conduit extends parallel to the crankshaft.
33. The engine assembly of claim 31, wherein each of the at least one cylinder of the engine is disposed between the shroud and the second side of the engine.
34. The engine assembly of claim 31, further comprising a supercharger fluidly connected between the outlet end of the air intake conduit and the engine to compress and feed air to the engine.
35. The engine assembly of claim 34, wherein the supercharger is disposed on the second side of the engine.
36. The watercraft of claim 34, further comprising an air intake manifold, the air intake manifold and the air intake conduit being disposed on opposite lateral sides of the engine.
37. The watercraft of claim 36, wherein the supercharger is disposed laterally between the air intake manifold and the air intake conduit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a better understanding of the present technology, as well as other aspects and further features thereof, reference is made to the following description which is to be used in conjunction with the accompanying drawings, where:
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DETAILED DESCRIPTION
(22) The present technology will be described with respect to a jet boat having a jet propulsion system. However, it is contemplated that aspects of the present technology could be applied to other types of watercraft, such as a personal watercraft.
(23) The general construction of a jet boat 10 will be described with respect to
(24) The jet boat 10 has a hull 12 and a deck 14 connected to and supported by the hull 12. The hull 12 buoyantly supports the jet boat 10 in the water and has a bow 13 and a stern 15 opposite the bow 13. The deck 14 has a forward passenger area 16 and a rearward passenger area 18. A right console 20 and a left console 22 are disposed on either side of the deck 14 between the two passenger areas 16, 18. A passageway 24 disposed between the two consoles 20, 22 allows for communication between the two passenger areas 16, 18. Windshields 26 are provided over the consoles 20, 22.
(25) A driver seat 28 and a passenger seat 30 are disposed behind the consoles 20 and 22 respectively. Passenger seats 32 and 34 are also provided in the forward and rearward passenger areas 16 and 18 respectively. As can be seen, the passenger seats 32 are disposed in front of the driver seat 28 while the passenger seats 34 are disposed behind the driver seat 28.
(26) The right console 20 is provided with a steering wheel 36, a shift input device in the form of a reverse gate lever (not shown), a throttle lever (not shown), and a joystick (not shown) used by the driver of the jet boat 10 to control the movement of the jet boat 10. It is contemplated that the transmission lever could be replaced by one or more switches or buttons. It is contemplated that the throttle lever could be replaced by a foot actuated pedal. A display area or cluster 44 is located forwardly of the steering wheel 36. The display cluster 44 can be of any conventional display type, including a liquid crystal display (LCD), dials or LED (light emitting diodes). The right console 20 has various buttons (not shown), which could alternatively be in the form of levers or switches, that allow the driver to modify the display data or mode (speed, engine rpm, time, etc.) on the display cluster 44. Additional buttons, switches and levers (not shown) are also provided to allow the driver to control other elements of the boat such as, for example, lights and bilge pumps.
(27) The hull 12 is provided with a combination of strakes 46 and chines 48. A strake 46 is a protruding portion of the hull 12. A chine 48 is the vertex formed where two surfaces of the hull 12 meet. The combination of strakes 46 and chines 48 provide the jet boat 10 with its riding and handling characteristics.
(28) As shown in
(29) The engine 50 is a four-stroke engine and drives a jet propulsion system 52 (also commonly referred to as a “jet pump drive”) which propels the jet boat 10. The engine compartment 45 accommodates the engine 50, as well as a muffler 56, electrical system (battery, electronic control unit (ECU) 58, etc.), intake manifold 60, resonator 62, intercooler 64, engine oil cooler 65 (
(30) Turning now to
(31) As mentioned above, the jet boat 10 is propelled by the jet propulsion system 52 which pressurizes water to create thrust. To that end, the jet propulsion system 52 has a duct in which water is pressurized and which is defined by various components of the jet propulsion system 52. Notably, with reference to
(32) As can be see in
(33) The jet boat 10 includes other features, well known in the art, that will not be described herein, such as the electrical and fuel systems for example. It should be understood that such features are nonetheless present in the jet boat 10.
(34) As will be described in detail below with reference to
(35) Notably, air flow into the air intake system begins at an air intake conduit 100 thereof. As will be described below, the air intake conduit 100 is in fluid communication with the engine 50 to provide air flow thereto. The air intake conduit 100 has an inlet end 102 and an outlet end 104 opposite the inlet end 102 (see
(36) The air intake system of the engine 50 also includes a supercharger 110 (
(37) As shown in
(38) The air cooled by the intercooler 64 then flows to a throttle body 85 (
(39) As show in
(40) The engine assembly of the jet boat 10 has an exhaust system to evacuate exhaust gases from the engine 50. Notably, the exhaust system includes an exhaust manifold 61 (
(41) The muffler 56 is fluidly connected by a conduit 57 to the resonator 62. The resonator 62 and the muffler 56 are disposed on opposite sides of the crankshaft 70. The resonator 62 cancels out a selected range of sound frequencies from the noise emitted by the engine 50. In turn, the resonator 62 is fluidly connected via a conduit 59 to the tunnel 113 inside which the exhaust gases are released.
(42) Returning now to the air intake conduit 100 with reference to
(43) The length of the air intake conduit 100, measured from the inlet end 102 to the outlet end 104, can be chosen for a specific sound attenuation performance More particularly, a combined conduit length of the air intake conduit 100 and the conduit 108 that fluidly connects the air intake conduit 100 to the supercharger 110 is designed to attenuate a particular set of frequencies.
(44) It is contemplated that the air intake conduit 100 may be shaped differently in other embodiments. For instance, the air intake conduit 100 may be curved or otherwise follow a path different from the rectilinear path illustrated herein.
(45) As shown in
(46) The air intake conduit 100 also has a voltage regulator mount 107 (
(47) Furthermore, with particular reference to
(48) As shown in
(49) As shown in
(50) In this embodiment, the filtering member 144 is a pleated paper filtering member arranged to form a cylinder. It is contemplated that the filtering member 144 could be made of any other suitable material (e.g., foam, cotton, etc.). Furthermore, it is contemplated that the filtering member 144 could be dome-shaped, flat, or have any other suitable shape in other embodiments.
(51) As shown in
(52) In this embodiment, with reference to
(53) The shroud 120 is generally sized and shaped to avoid choking the engine 50 (i.e., limiting the air provided thereto and thus altering the air-to-fuel ratio fed to the cylinders 72) while simultaneously being compact enough to fit in the limited space available within the engine compartment 45 and reflect noise and vibration rearward.
(54) As shown in
(55) Together, the air intake conduit 100, the shroud 120 and the air filter 140 define a front portion of the air intake system of the engine assembly. Notably, the shroud 120 is a front-most element of the air intake system. Moreover, the air intake conduit 100, the shroud 120 and the air filter 140 are coaxial with one another.
(56) In other words, the respective centers of each of the air intake conduit 100, the shroud 120 and the air filter 140 are aligned with one another.
(57) The positioning of the shroud 120 as described above can help reduce noise and vibrations to which the driver and/or passengers of the jet boat 10 are subjected. Notably, noise emitted by the engine 50 which travels through the air intake system and exit the inlet end 102 and the air filter 140 are reflected generally rearward (i.e. at least in part away from the front portion 54 of the engine compartment 45) by the shroud 120. In the present embodiment, the axis LA of the shroud 120 extends longitudinally and the shroud 120 opens directly rearward, although it is contemplated that the axis LA of the shroud 120 could extend longitudinally and/or laterally and/or vertically, thereby reflecting noise and vibrations in part rearward and/or in part sideways and/or in part upward or downward. Since the passenger seats 34 are proximate the front portion 54 of the engine compartment 45, as shown in
(58) As briefly mentioned above, the air intake conduit 100 may be configured differently while still maintaining the advantages provided by the shroud 120. Notably, in an alternative embodiment, as shown in
(59) While the present technology has been described in relation to the jet boat 10, it is contemplated that the present technology may be used in other types of watercraft such as a personal watercraft (PWC) for example.
(60) Modifications and improvements to the above-described embodiments of the present technology may become apparent to those skilled in the art. The foregoing description is intended to be exemplary rather than limiting. The scope of the present technology is therefore intended to be limited solely by the scope of the appended claims.