Blade coupling structure and turbine system having the same
11293291 · 2022-04-05
Inventors
Cpc classification
F01D5/147
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2300/6033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/3007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/96
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/3092
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/323
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A blade coupling structure and a turbine system having the same securely couple a blade to a rotor disk. The blade coupling structure includes a root elastic member disposed between a root end of a blade root of the blade and an inner end of a coupling slot formed in the rotor disk; and a wedge member having a wedge body fitted between the root elastic member and the inner end of the coupling slot. The wedge member and the root elastic member press each other and press the root end so that the blade root is fixedly coupled to the coupling slot. A flat portion of the wedge member contacts the root elastic member, and an inclined portion of the wedge member facilitates the fitting of the wedge body. A wedge passage is formed in non-contact regions of the wedge body and passes a cooling fluid to the blade.
Claims
1. A blade coupling structure comprising: a rotor disk having an outer peripheral surface in which a coupling slot is formed; a blade having a blade root mounted in the coupling slot of the rotor disk; a root elastic member disposed between an inner end of the coupling slot and a root end of the blade root; and a wedge member disposed between the root elastic member and the inner end of the coupling slot, wherein the wedge member and the root elastic member press each other and press the root end so that the blade root is fixedly coupled to the coupling slot, wherein the wedge member comprises a wedge body fitted between the root elastic member and the inner end of the coupling slot, the wedge body including a radially inner side having a shape corresponding to the inner end of the coupling slot and radially outer side that is formed opposite to the radially inner side and faces the root elastic member; wherein the radially outer side of the wedge member includes a flat portion in contact with the root elastic member, wherein the wedge member further comprises a wedge passage formed in the wedge body so that a cooling fluid passes through the wedge passage in an axial direction of the rotor disk, and wherein the wedge passage has a cross-sectional area that increases in a direction of flow of the cooling fluid to diffuse the cooling fluid.
2. The blade coupling structure according to claim 1, wherein the wedge member further comprises an inclined portion formed at an axial end of the flat portion to facilitate the wedge body being fitted between the root elastic member and the inner end of the coupling slot.
3. The blade coupling structure according to claim 1, wherein the wedge passage is formed in a region of the wedge body in which the root elastic member is not in contact with the flat portion.
4. The blade coupling structure according to claim 1, wherein the root elastic member comprises: a pair of edge contact portions respectively formed on circumferentially opposite sides of the root elastic member and respectively pressed in a radially outward direction by contact with circumferentially opposite sides of the flat portion; a center contact portion formed on the center of the root elastic member and pressed in the radially outward direction by contact with the center of the flat portion; and a pair of end contact portions formed between the center contact portion and either of the respective edge contact portions and configured to contact the root end of the blade root in order to press the root end of the blade root in the radially outward direction.
5. The blade coupling structure according to claim 1, wherein the root elastic member comprises: a center contact portion formed on the center of the root elastic member and pressed in the radially outward direction by contact with the center of the flat portion; a pair of edge contact portions respectively formed on circumferentially opposite sides of the center contact portion; and a pair of end contact portions respectively formed between either of the respective edge contact portions and a circumferential end of the root elastic member and configured to contact the root end of the blade root in order to press the root end of the blade root in the radially outward direction.
6. The blade coupling structure according to claim 1, wherein the root elastic member comprises: a pair of center contact portions disposed adjacent to each other; a pair of edge contact portions formed on circumferentially opposite sides of the pair of center contact portions; and a plurality of end contact portions including one end contact portion formed between the pair of center contact portions, wherein the plurality of end contact portions further includes two other end contact portions, one of the two other end contact portions formed between one of the pair of center contact portions and one of the pair of edge contact portions, the other of the two other end contact portions formed between the other of the pair of center contact portions and the other of the pair of edge contact portions.
7. A blade coupling structure comprising: a rotor disk having an outer peripheral surface in which a coupling slot is formed; a blade having a blade root mounted in the coupling slot of the rotor disk; a root elastic member disposed between an inner end of the coupling slot and a root end of the blade root; and a wedge member disposed between the root elastic member and the inner end of the coupling slot, wherein the wedge member and the root elastic member press each other and press the root end so that the blade root is fixedly coupled to the coupling slot, wherein the wedge member comprises a wedge body fitted between the root elastic member and the inner end of the coupling slot, the wedge body including a radially inner side having a shape corresponding to the inner end of the coupling slot and a radially outer side that is formed opposite to the radially inner side and faces the root elastic member; wherein the radially outer side of the wedge member includes a flat portion in contact with the root elastic member, wherein the wedge member further comprises a wedge passage formed in the wedge body so that a cooling fluid passes through the wedge passage in an axial direction of the rotor disk, and wherein the wedge passage has a cross-sectional area that decreases in a direction of flow of the cooling fluid to increase a flow rate of the cooling fluid.
8. A turbine system comprising: a casing; a compression section disposed in the casing and configured to compress air; a combustor connected to the compressor section and configured to produce combustion gas by burning a mixture of fuel and the compressed air; and a turbine section disposed in the casing and configured to generate power using the combustion gas, wherein at least one of the compression section and the turbine section comprises: a rotor disk having an outer peripheral surface in which a coupling slot is formed; a blade having a blade root mounted in the coupling slot of the rotor disk; a root elastic member disposed between an inner end of the coupling slot and a root end of the blade root; and a wedge member disposed between the root elastic member and the inner end of the coupling slot, wherein the wedge member and the root elastic member press each other and press the root end so that the blade root is fixedly coupled to the coupling slot, wherein the wedge member comprises a wedge body fitted between the root elastic member and the inner end of the coupling slot, the wedge body including a radially inner side having a shape corresponding to the inner end of the coupling slot and a radially outer side that is formed opposite to the radially inner side and faces the root elastic member, wherein the radially outer side of the wedge member includes a flat portion in contact with the root elastic member, wherein the wedge member further comprises a wedge passage formed in the wedge body so that a cooling fluid passes through the wedge passage in an axial direction of the rotor disk, and wherein the wedge passage has a cross-sectional area that increases in a direction of flow of the cooling fluid to diffuse the cooling fluid.
9. The turbine system according to claim 8, wherein the wedge member further comprises an inclined portion formed at an axial end of the flat portion to facilitate the wedge body being fitted between the root elastic member and the inner end of the coupling slot.
10. The turbine system according to claim 8, wherein the wedge passage has a cross-sectional area that decreases in a direction of flow of the cooling fluid to increase a flow rate of the cooling fluid.
11. The turbine system according to claim 8, wherein the wedge passage is formed in a region of the wedge body in which the root elastic member is not in contact with the flat portion.
12. The turbine system according to claim 8, wherein the root elastic member comprises: a pair of edge contact portions respectively formed on circumferentially opposite sides of the root elastic member and respectively pressed in a radially outward direction by contact with circumferentially opposite sides of the flat portion; a center contact portion formed on the center of the root elastic member and pressed in the radially outward direction by contact with the center of the flat portion; and a pair of end contact portions formed between the center contact portion and either of the respective edge contact portions and configured to contact the root end of the blade root in order to press the root end of the blade root in the radially outward direction.
13. The turbine system according to claim 8, wherein the root elastic member comprises: a center contact portion formed on the center of the root elastic member and pressed in the radially outward direction by contact with the center of the flat portion; a pair of edge contact portions respectively formed on circumferentially opposite sides of the center contact portion; and a pair of end contact portions respectively formed between either of the respective edge contact portions and a circumferential end of the root elastic member and configured to contact the root end of the blade root in order to press the root end of the blade root in the radially outward direction.
14. The turbine system according to claim 8, wherein the root elastic member comprises: a pair of center contact portions disposed adjacent to each other; a pair of edge contact portions formed on circumferentially opposite sides of the pair of center contact portions; and a plurality of end contact portions including one end contact portion formed between the pair of center contact portions, wherein the plurality of end contact portions further includes two other end contact portions, one of the two other end contact portions formed between one of the pair of center contact portions and one of the pair of edge contact portions, the other of the two other end contact portions formed between the other of the pair of center contact portions and the other of the pair of edge contact portions.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and other aspects will become more apparent from the following description of the exemplary embodiments with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
(13) Hereinafter, a blade coupling structure and a turbine system having the same according to exemplary embodiments will be described with reference to the accompanying drawings.
(14) First, a configuration of a turbine system 1 will be described with reference to the accompanying drawings.
(15) Referring to
(16) Thermodynamically, outside air is introduced into the compressor section 4 disposed upstream of the turbine system for an adiabatic compression process. The compressed air is introduced into the combustor to be mixed with fuel for an isobaric combustion process. The combustion gas is introduced into the turbine section 6 disposed downstream of the turbine system for an adiabatic expansion process. That is, the compressor section 4 is disposed in the upstream side of the casing 2, and the turbine section 6 is disposed in the downstream side of the casing 2.
(17) The compressor section 4 includes a plurality (e.g., fourteen) of compressor rotor disks 4a fastened by a tie rod 3a so as not to be axially separated from each other. The compressor rotor disks 4a are axially aligned with the tie rod 3a passing through their centers. In the vicinity of the outer peripheral portion of each of the compressor rotor disks 4a, a flange (not shown) protrudes axially and is coupled to an adjacent rotor disk to prevent relative rotation among the compressor rotor disks. Each of the compressor rotor disks 4a has the outer peripheral surface to which a plurality of blades 4b (or referred to as buckets) are radially coupled. Each of the blades 4b may have a dovetail-shaped root (not shown) for fastening the blades to the compressor rotor disk 4a. Examples of such fastening include a tangential type and an axial type, which may be selected according to the structure required for the turbine system used. In some cases, the compressor blade 4b may be fastened to the compressor rotor disk 4a using a fastener other than the root. Vanes or diaphragms (not shown) for rotating relative to the compressor blades 4b may be mounted on the inner peripheral surface of the casing 2 in the compressor section 4.
(18) The tie rod 3a is disposed so as to pass through the centers of the compressor rotor disks 4a. One end of the tie rod 3a is fastened to a compressor rotor disk 4a disposed farthest upstream, and the other end of the tie rod 3a is fixed into the torque tube 3b. The tie rod 3a may have various shapes depending on the structure of the turbine system, and is therefore not necessarily limited to that illustrated in the drawings. For example, one tie rod may pass through the centers of the compressor rotor disks 4a, a plurality of tie rods may be arranged circumferentially, or a combination of these configurations may be used.
(19) Although not illustrated in the drawings, in order to increase the pressure of a fluid in the compressor section of the turbine system and then adapt the angle of flow of the fluid, entering into the inlet of the combustor, to a design angle of flow, a deswirler serving as a guide vane may be installed next to the diffuser.
(20) The combustor 8 mixes the compressed air introduced thereinto with fuel and burns a mixture thereof to produce high-temperature and high-pressure combustion gas with high energy. The temperature of the combustion gas is increased to a heat-resistant limit of the components of the combustor 8 and turbine section 6 through the isobaric combustion process.
(21) The combustion system of the turbine system may include a plurality of combustors 8 arranged in the casing 2, each combustor forming a cell.
(22) In the turbine section 6, the high-temperature and high-pressure combustion gas exiting each of the combustors 8 applies impingement or reaction force to the blades of the turbine section 6 while expanding, resulting in mechanical energy. Some of the mechanical energy obtained from the turbine section 6 is provided as energy required for compression of air in the compressor section 4, and the remainder is used to produce electric power by driving a generator.
(23) The turbine section 6 includes a plurality of vanes and a plurality of blades, alternately arranged, the blades driven by combustion gas to rotate the output shaft connected to the generator. To this end, the turbine section 6 includes a plurality of turbine rotor disks 6a. Basically, each of the turbine rotor disks 6a has a structure similar to the compressor rotor disk 4a. That is, each of the turbine rotor disks 6a also has a flange (not shown) provided for coupling with an adjacent turbine rotor disk 6a and includes a plurality of turbine blades 6b (or referred to as buckets) arranged radially. The turbine blades 6b may also be coupled to the turbine rotor disk 6a through the dovetail-shaped root of each turbine blade. Vanes or diaphragms (not shown) for rotating relative to the turbine blades 6b may be mounted on the inner peripheral surface of the casing 2 in the turbine section 6.
(24) In the turbine system having the above structure, after the compression of air introduced into the compressor section 4 and the mixture of the compressed air with fuel is burned in the combustor 8, the resultant combustion gas flows to the turbine section 6 to drive the generator and is discharged to the atmosphere through the diffuser 7.
(25) Here, the rotating component such as the torque tube 3b, the compressor rotor disk 4a, the compressor blade 4b, the turbine rotor disk 6a, the turbine blade 6b, or the tie rod 3a may be collectively referred to as a rotor or a rotating unit. The non-rotating component such as the casing 2 and the vanes or diaphragms may be collectively referred to as a stator or a fixed unit.
(26) The foregoing description is applicable to the general structure of a turbine system. A blade coupling structure according to the present disclosure may be applied to other turbine systems using blades, for example, a steam turbine, as well as to the turbine system described above.
(27) Hereinafter, a structure applied to the turbine system 1 according to the present disclosure will be described.
(28) The blade 10 and the rotor disk 20 of
(29) Referring to
(30) Referring to
(31) Specifically, the wedge member 150 may include a wedge body 151, a flat portion 153, and an inclined portion 155 (see
(32) The root elastic member 110 may include a pair of edge contact portions 121, a center contact portion 123, and a pair of end contact portions 125. The edge contact portions 121 may be respectively formed on circumferentially opposite sides of the root elastic member 110 to be pressed in a radially outward direction by contact with circumferentially opposite sides of the flat portion 153 of the wedge member 150. The center contact portion 123 may be formed on the circumferential center of the root elastic member 110 to be pressed in the radially outward direction by contact with the circumferential center of the flat portion 153 of the wedge member 150. The end contact portions 125 may be formed between the center contact portion 123 and either of the respective edge contact portions 121 to contact and thereby press the root end 17 of the blade root 15 in the radially outward direction.
(33) In the above-described structure according to the exemplary embodiment, the root elastic member 110 may be alternatively configured such that the pair of edge contact portions 121 are formed on circumferentially opposite sides of the center contact portion 123 and such that the pair of end contact portions 125 are respectively formed between either of the respective edge contact portions and a circumferential end of the root elastic member 110.
(34) Referring to
(35) When the wedge member 150 is fitted between the inner end 23 of the coupling slot 21 and the root elastic member 110, the first, second, third, and fourth elastic portions 111, 112, 113, and 114 are deformed by ΔT due to the height of the wedge member 150. As a result, the first to fourth elastic portions 111 to 114 apply an elastic force F to the end 17 of the root 15.
(36) The elastic force F may be expressed by the following equation:
ΣF=(k1+k2+k3+k4)×ΔT.
(37) Here, if the first, second, third, and fourth elastic portions 111, 112, 113, and 114 of the root elastic member 110 are made of the same material, the elastic moduli k1, k2, k3, and k4 will have the same value. On the other hand, if one or more of the first, second, third, and fourth elastic portions 111, 112, 113, and 114 of the root elastic member 110 is made of a different material than the others, one or more of the elastic moduli k1, k2, k3, and k4 will have a different value than the others.
(38) For example, in order for a manufacturer to reinforce an elastic force at both sides of the root elastic member 110, the first and fourth elastic portions 111 and 114 may be made of a material having a higher elastic modulus than the second and third elastic portions 112 and 113. On the contrary, to reinforce an elastic force at the center of the root elastic member 110, the second and third elastic portions 112 and 113 may be made of a material having a higher elastic modulus than the first and fourth elastic portions 111 and 114. As such, the manufacturer may change the material of the root elastic member 110 depending on the circumferential position at which the elastic force is to be strengthened or weakened.
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(40) Referring again to
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(42) As in the previous embodiment, the edge contact portions 121 may be formed on circumferentially opposite sides of the root elastic member 110, that is, on circumferentially opposite sides of the plurality of end contact portions 125′, and may be pressed by contact with circumferentially opposite sides of the flat portion 153.
(43) However, unlike the previous embodiment, this embodiment provides a pair of center contact portions 123′ that may be formed in a middle section of the root elastic member 110. The center contact portions 123′ may be disposed adjacent to each other and may be pressed by contact with a center area of the flat portion 153. In an alternative configuration, the edge contact portions 121 may be formed on circumferentially opposite sides of the pair of center contact portions 123′.
(44) Accordingly, the plurality of end contact portions 125′ may be configured such that one (i.e., central) end contact portion 125′ is formed between the pair of center contact portions 123′. In this case, the other (two) end contact portions 125′ include an end contact portion 125′ formed between its corresponding edge contact portion 121 and one of the pair of center contact portions 123′ and another end contact portion 125′ formed between its corresponding edge contact portion 121 and the other of the pair of center contact portions 123′. The end contact portions 125′ may contact and thereby press the root end 17 of the blade root 15.
(45) Referring to
(46) In the embodiment of
(47) When the wedge member 150 is fitted between the inner end 23 of the coupling slot 21 and the root elastic member 110, the first, second, third, fourth, fifth, and sixth elastic portions 111, 112, 113, 114, 115, and 116 are deformed by ΔT due to the height of the wedge member 150. As a result, the first to sixth elastic portions 111 to 116 apply an elastic force F to the root end 17 of the blade root 15.
(48) In the case, the elastic force F may be expressed by the following equation:
ΣF=(k1+k2+k3+k4+k5+k6)×ΔT.
(49) Here, if the first, second, third, fourth, fifth, and sixth elastic portions 111, 112, 113, 114, 115, and 116 of the root elastic member 110 are made of the same material, the elastic moduli k1, k2, k3, k4, k5, and k6 will have the same value. If one or more of the first, second, third, fourth, fifth, and sixth elastic portions 111, 112, 113, 114, 115, and 116 of the root elastic member 110 is made of a different material, one or more of the elastic moduli k1, k2, k3, k4, k5, and k6 will have a different value.
(50) For example, in order for the manufacturer to reinforce an elastic force at both sides of the root elastic member 110, the first and fourth elastic portions 111 and 114 may be made of a material having a higher elastic modulus than the second, third, fifth, and sixth elastic portions 112, 113, 115, and 116. On the contrary, to reinforce an elastic force at the center of the root elastic member 110, the second, third, fifth, and sixth elastic portions 112, 113, 115, and 116 may be made of a material having a higher elastic modulus than the first and fourth elastic portions 111 and 114. As such, the manufacturer may change the material of the root elastic member 110 depending on the circumferential position at which the elastic force is to be strengthened or weakened.
(51)
(52) In the example of
(53) The inclined portion 155 has a lower end 155a located beneath a lower boundary line N of the edge contact portions 121 and center contact portion 123 of the root elastic member 110, and an upper end 155b located above the lower boundary line N of the edge contact portions 121 and center contact portion 123 of the root elastic member 110. Therefore, the inclined portion 155 allows the wedge member 150 to be inserted smoothly at the initial stage of insertion. After the initial stage, a force H is applied in the axial direction by the hammer or mallet. As the edge contact portions 121 and the center contact portion 123 come into contact with and thus proceed to rise along the inclined portion 155, the root elastic member 110 is compressed.
(54) In the example of
(55) In the example of
(56) In the example of
(57) Referring to
(58) The configuration of
(59) According to the exemplary embodiments, through the above-mentioned structure, it is possible to securely couple the blade 10 to the rotor disk 20 by disposing the root elastic member 110 and the wedge member 150 between the inner end 23 of the coupling slot 21 formed on the outer peripheral surface of the rotor disk 20 and the root end 17 of the blade root 15 formed on the blade 10.
(60) In addition, after the root elastic member 110 is placed, the wedge member 150 is simply fitted between the root elastic member 110 and the inner end 23 of the coupling slot 21 of the rotor disk 20. Therefore, it is possible to easily apply an elastic force to the blade 10 without the need for a separate fastener for coupling the root elastic member 110. Ultimately, this application of elastic force to the blade 10 enables vibration occurring during the operation of the turbine system to be eliminated, thereby preventing noise generation and deterioration in operating efficiency.
(61) While the disclosure has been described with respect to the specific embodiments of the blade coupling structure and the turbine system having the same, it will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the disclosure as defined in the following claims.