PIPELINE PIGGING APPARATUS AND METHODS OF USE
20220080473 · 2022-03-17
Inventors
Cpc classification
B08B2209/055
PERFORMING OPERATIONS; TRANSPORTING
B08B9/0557
PERFORMING OPERATIONS; TRANSPORTING
F16L55/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B08B9/055
PERFORMING OPERATIONS; TRANSPORTING
F16L2101/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A46B2200/3013
HUMAN NECESSITIES
International classification
B08B9/055
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An improved apparatus and methodologies of use for cleaning debris and contaminants from an interior surface or sidewall of a fluid-carrying conduit, such as a pipeline, are provided. More particularly, an apparatus and methodologies of use are provided, wherein the apparatus or ‘pipeline pig’ operates bi-directionally and comprises counter-rotating cleaning elements that are operative to enhance removal of debris and contaminants from the pipeline.
Claims
1. An apparatus for cleaning an inner sidewall of a fluid-carrying conduit, the apparatus comprising: a tubular shaft, having a first end and a second end; one or more cleaning elements, each cleaning element forming a centrally disposed hub for rotatably mounting the cleaning elements onto the shaft between the first and second end, and each hub having at least one blade extending radially therefrom and frictionally contacting the sidewall of the conduit; wherein when the apparatus traverses through the conduit, the frictional contact between the at least one blade and the sidewall imparts rotation of the one or more cleaning elements about the shaft to clean the sidewall of the conduit.
2. The apparatus of claim 1, wherein rotation of the one or more cleaning elements may be in a clockwise or a counterclockwise direction relative to a longitudinal axis x of the apparatus.
3. The apparatus of claim 1, wherein the at least one blade extends perpendicularly from the hub at an angled orientation from a longitudinal axis x of the apparatus.
4. The apparatus of claim 3, wherein the at least one blade of a first cleaning element is angled at about 45° from the axis x and the at least one blade of a second cleaning element is angled at about 135° from the axis x.
5. The apparatus of claim 4, wherein the frictional contact of the at least one blades of the first and second cleaning elements causes the first and second cleaning elements to rotate in opposite, counter-rotating directions relative to one another.
6. The apparatus of claim 1, wherein the tubular shaft further comprises at least one first and second end disks mounted on the first and second end of the shaft, respectively.
7. The apparatus of claim 6, wherein the first and second end disks have an outer diameter about greater than the inner diameter of the sidewall of the conduit.
8. The apparatus of claim 7, wherein the one or more cleaning elements are positioned between the first and second end disks.
9. The apparatus of claim 8, wherein the one or more cleaning elements and the first and second end discs are releasably secured to the shaft by corresponding connection means.
10. The apparatus of claim 1, wherein the tubular shaft further comprises at least one brushing element.
11. The apparatus of claim 1, wherein the tubular shaft further comprises at least one spacing element.
12. The apparatus of claim 1, wherein the tubular shaft is configured for connection to external componentry.
13. A method of cleaning an inner sidewall of a fluid-carrying conduit, the method comprising: providing an apparatus for cleaning the sidewall into the conduit, the apparatus having a tubular shaft, having a first end and a second end; one or more cleaning elements, each cleaning element rotatably mounted onto the shaft between the first and second end, and each cleaning element having at least one blade extending radially therefrom for frictionally contacting the sidewall of the conduit; positioning the apparatus within the conduit at a first position; allowing fluid flow within the conduit to impart a force on the apparatus to move the apparatus to a second position within the conduit; wherein movement of the apparatus causes the one or more cleaning elements to frictionally engaged with the sidewall and rotate about the shaft and clean the sidewall.
14. The method of claim 13, wherein the one or more cleaning elements rotate in a clockwise or a counterclockwise direction relative to a longitudinal axis x of the apparatus.
15. The method of claim 13, wherein at least two of the one or more cleaning elements rotate about the shaft in opposite, counter-rotating directions.
16. The method of claim 13, the method comprising providing at least one first and second end disks positioned on the shaft for frictionally contacting the sidewall of the conduit.
17. The method of claim 16, wherein the at least one first and second end disks are positioned at the first and the second end of the shaft, respectively.
18. The method of claim 13, the method comprising providing at least one brushing element mounted on the shaft.
19. The method of claim 13, the method comprising providing at least one spacing element mounted on the shaft.
20. The method of claim 13, wherein the apparatus may travel bidirectionally within the conduit relative to a longitudinal axis x.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Embodiments of the present apparatus and methodologies of use will now be described by way of an example embodiment with reference to the accompanied simplified, diagrammatic, not-to-scale drawings 1-13. In the drawings:
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DETAILED DESCRIPTION
[0045] The following description of embodiments is presented for purposes of illustration and description and is not intended to limit the scope of the embodiments to the forms disclosed herein. Consequently, variations and modifications commensurate with the following teachings, and skill and knowledge of the relevant art, are within the scope of the presented embodiments. The various embodiments described herein are further intended to explain the best modes known of practicing the apparatus and to enable others skilled in the art to utilize the apparatus in such or other embodiments and with various modifications required by the particular application(s) or use(s) of the presented embodiments. Reference will now be made to the accompanying
[0046] According to embodiments, an improved apparatus 10 and methodologies of use for cleaning debris and contaminants from fluid-carrying conduits are provided. Broadly, the present apparatus 10 may be configured for insertion or ‘launch’ into any fluid-carrying conduit 2, the conduit 2 being a tubular having an inner bore forming a generally circular cross-sectional sidewall 4 (e.g., see
[0047] Having regard to
[0048] In some embodiments, shaft 12 may be configured to receive one more cleaning elements or ‘propellers’ 14 slidably mounted onto shaft 12, the elements 14 serving to contact and clean the sidewall 4 of the conduit 2 as the apparatus 10 moves through the conduit 2. Cleaning elements 14 may form a centrally disposed aperture 22 (e.g., see
[0049] Shaft 12 may be configured to receive at least one first end disk 7 and at least one second end disk 9, the ends disks 7,9 mounted onto shaft 12 at or near terminal ends 6,8, respectively. As will be described, cleaning elements 14 may be positioned along shaft 12 between terminal ends 6,8 and secured onto shaft 12 by end disks 7,9.
[0050] Having regard to
[0051] Having regard to
[0052] In some embodiments, having regard to
[0053] In some embodiments, as above, blades 24 may be configured such that a distal or ‘tip’ end of each blade 24 contacts the inner surface of sidewall 4 of conduit 2. In some embodiments, the distal tip of each blade 24 may have a width that is greater than the depth of the distal tip. In such embodiments, the distal tip may be shaped (e.g., rounded or curved) across its width to generally conform to the curvature of sidewall 4 and maximize the frictional contact therebetween. As should be appreciated, such contact between each blade 24 and sidewall 4 serves to agitate, dislodge, and clean debris within conduit 2. Moreover, as will be described, such contact between each blade 24 and sidewall 4 serves to cause rotation of each cleaning element 14 and hub 20 about shaft 12, such rotation advantageously being in either clockwise or counter-clockwise direction. For example, having further regard to
[0054] For example, in some embodiments, some of the at least one blade 24 may be mounted substantially perpendicularly onto hub 20, extending radially therefrom, and at a first pitched angle with respect to the longitudinal axis x of the apparatus 10 (e.g., depicted as z, see
[0055] Alternatively, in some embodiments, some of the at least one blade 24 may be mounted substantially perpendicularly onto hub 20, extending radially therefrom, and at a second pitched angle with respect to the longitudinal axis x of the apparatus 10 (e.g., depicted as y, see
[0056] In operation, having regard to
[0057] As would be appreciated, blades 24 may be sized, shaped, and orientated so as to trace opposed helical spirals along sidewall 4 of conduit 2 as apparatus 10 moves through conduit 2 (e.g., akin to continuous bi-directional screws) capable of achieving an enhanced contra-rotational cleaning effect, reducing the overall number of passes needed and minimizing both the time and the cost to effectively clean the conduit 2. Moreover, the enhanced contra-rotational cleaning effect also eliminates the need for the entire apparatus 10 to rotate, which may be advantageous if, for example, apparatus 10 is connected to external componentry (described below).
[0058] Having regard to
[0059] In some embodiments, spacing elements 15 may be substantially cylindrical in shape such that spacing elements 15 may be slidably mounted on to shaft 12 during assembly, as desired. As would be appreciated, each one or more spacing element 15 serves to maintain a pre-determined distance between cleaning elements 14 along shaft 12, to provide bearings between each element 14, and to maintain a pre-determined distance between elements 14 and at least one brushing element 16 along shaft 12 (described below). For example, when an optional brushing element 16 is used, at least one spacing element 15 may be slidably mounted onto shaft 12 in between each cleaning element 14 and the one or more brushing elements 16.
[0060] As above, in some embodiments, apparatus 10 comprises a shaft 12 having first and second terminal ends 6,8, for mounting first and second end disks 7,9, respectively. Returning to
[0061] In some embodiments, each end disk 7,9 may be substantially circular in cross section and may form a centrally disposed aperture for slidably receiving shaft 12 therethrough. For example, during assembly, each end disk 7,9 may be mounted onto shaft 12 by sliding first or second terminal end 6,8, respectively, through each disk 7,9 and then positioning each disk 7,9 in place longitudinally along shaft 12. Advantageously, where desired, one or both disks 7,9 may be easily removed from apparatus 10 for maintenance, cleaning, and replacement, or to accommodate different conduits 2 of varying sizes and/or fluid capacities.
[0062] In some embodiments, disks 7,9 may be configured such that the circumference of each disk 7,9 frictionally engages with or contacts the inner surface of sidewall 4. Disks 7,9 may comprise an outer diameter that is equal to or greater than the interior diameter of the conduit 2. Disks 7,9 may be manufactured from flexible or malleable material so as to permit insertion of apparatus 10 into conduit 2 notwithstanding that disks 7,9 may comprise a slightly greater outer diameter relative to the inner diameter of the conduit 2. Disks 7,9, may serve to stabilize and/or centralize apparatus 10 within conduit 2 and may provide further cleaning elements for additional cleaning without inhibiting travel of the apparatus 10 though conduit 2. By way of example, disks 7,9 may have an outer diameter approximately 0″, ¼″, W, or ¾″ greater than the interior diameter of the conduit 2, or otherwise desired and based on the internal diameter of conduit 2.
[0063] In some embodiments, disks 7,9 may be manufactured from any malleable and resilient material capable of resisting damage caused by scraping against sidewall 4, as well as damage caused by temperature, pressure, chemical, and electrical conditions within the conduit 2. Disks 7,9 may also be formed of any material that is suitable for sealingly engaging with sidewall 4 and further capable to withstand fluid pressures within conduit 2. In this regard, disks 7,9 are operative to receive and respond to fluid pressure transmitted thereto in order to move apparatus 10 within conduit 2. Such materials may include wear-resistant polyurethane, as may be commercially available (e.g., Apache Pipeline Products, Canada).
[0064] As would be appreciated, the additional frictional contact between disks 7,9 and sidewall 4 enhances the agitation of the debris and contaminants within conduit 2, compounding the cleaning effect provided by blades 24 and optimizing apparatus 10 efficiency.
[0065] In some embodiments, disks 7,9 may be releasably secured onto shaft 12 by one or more mechanical connection means, said connection means being any suitable means known in the art. For example, having regard to
[0066] More specifically, corresponding bolt plates may comprise an inner or interior bolt plate 33 for receiving at least one end disk 9 mounted thereon (
[0067] Bolt plate 33 may be releasably connected to shaft 12 for ease of assembly and disassembly. It should be appreciated that any suitable means for releasably securing end disks 7,9 onto shaft 12 are contemplated, and that the presently described connection means are only provided as one example. For example, bolt plate 33 may be secured to shaft 12 via at least one quick-release mechanism, or such other applicable securing means as known in the art.
[0068] For example, in some embodiments, inner bolt plate 33 may form at least one centrally disposed cylindrical portion 36 extending therefrom, said portion 36 forming corresponding pin holes for receiving quick-release pin 37 (e.g., see
[0069] Having regard to
[0070] Having regard to
[0071] Having regard to
[0072] As shown in
[0073] During pipeline ‘pigging’ operations, the present apparatus 10 for cleaning an inner sidewall 4 of a fluid-carrying conduit 2 may first be inserted into the conduit 2 and positioned such that either first or second terminal end 6,7 faces the direction of fluid flow and/or movement or the apparatus 10 through the conduit 2. That is, apparatus 10 may be capable of traveling bi-directionally, or operative in either a forward or backwards direction, within the conduit 2, regardless of the direction of fluid flow or movement of the apparatus 10 along the longitudinal axis x.
[0074] Once in position, hydraulic pressures from fluids pumping through conduit 2 act upon end disk 7,9 to impart axial movement of apparatus 10 along the conduit 2. As apparatus 10 travels through conduit 2, at least one blade 24 from the one or more cleaning elements 14 frictionally engages sidewall 4, scraping the wall and removing debris therefrom. As above, due to the specific positioning of blades 24, movement of apparatus 10 along conduit 2 causes rotation of the one or more cleaning elements 14, said rotation being in either the clockwise or counter-clockwise direction depending upon the orientation of blades 24.
[0075] Advantageously, as apparatus 10 travels through conduit, end disks 7,9 also make scraping contact with the inner sidewall 4 of conduit, enhancing the cleaning of debris therefrom. Optionally, where desired, bristles 17 of brushing element 16 can also be used to further enhance cleaning. When ‘pigging’ operations are complete, apparatus 10 may be retrieved and removed from conduit 2.
[0076] More specifically, according to embodiments, methods of cleaning an inner sidewall of a fluid-carrying conduit are provided. In some embodiments, the method comprises provided an apparatus for cleaning the sidewall, positioning or ‘launching’ the apparatus within the conduit at a first position, allowing hydraulic pressures from fluid flowing through the conduit the conduit to impart axial forces on the apparatus to move the apparatus to a second position within the conduit, wherein movement of the apparatus causes one or more cleaning elements of the apparatus to frictionally engage with the sidewall to clean the sidewall.
[0077] In some embodiments, the apparatus for use in cleaning the inner sidewall may comprise a tubular shaft 12, having a first end and a second end 7,8, one or more cleaning elements 14, each cleaning element 14 rotatably mounted onto the shaft 12 between the first and second end 7,8, and each cleaning element 14 having at least one blade 24 extending radially therefrom for frictionally contacting the sidewall 4 of the conduit 2.
[0078] The previous description of the embodiments disclosed herein is provided to enable any person skilled in the art to make or use the presently disclosed invention. Various modifications to those embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the scope of the claims. Thus, the presently disclosed invention is not intended to be limited to the embodiments disclosed herein, but is to be accorded the full scope consistent with the claims, wherein reference to an element in the singular, such as by use of the articles “a” or “an” is not intended to mean “one and only one” unless specifically so stated, but rather is intended to mean “one or more.” All structural and functional equivalents to the elements of the embodiments disclosed herein that are known or later come to be known to those of ordinary skill in the art are intended to be encompassed by the elements of the claims. Moreover, nothing disclosed herein is intended to be dedicated to the public regardless of whether such disclosure is explicitly recited in the claims.