AIR FILTERING SURGICAL HELMET
20220087356 · 2022-03-24
Inventors
- Stanley Asnis (Port Washington, NY, US)
- Jonathan Danoff (Great Neck, NY, US)
- Timir Datta-Chaudhuri (New York, NY, US)
- Todd Goldstein (Albertson, NY, US)
Cpc classification
A62B18/045
HUMAN NECESSITIES
A62B9/006
HUMAN NECESSITIES
A42B3/225
HUMAN NECESSITIES
International classification
Abstract
Disclosed is a protective helmet, surgical garment, and positive pressure air filter apparatus. The helmet is adapted to fit on the head of a medical practitioner and includes a filtered air inlet located near the crown of the practitioner's head, one or more air flow ducts, and one or more outlets located near the practitioner's face. The garment fits over the helmet and provides an air-impermeable barrier to prevent airborne contaminants from entering the space around the practitioner's head. A motorized filter unit is adapted to be worn near the waist of the practitioner. A tube connects the output of the filter unit with the air inlet of the helmet to provide a filtered air supply to the practitioner. One or more filter elements are provided at the input of the filter unit. The filter elements remove contaminants, including bacteria, viruses, vapors, and gasses from ambient air drawn into the filter unit to generate filtered air that is delivered to the practitioner.
Claims
1. A protective surgical helmet comprising: a helmet frame adapted to fit on a head of a human; a hood fitted over the frame, wherein an interior space of the hood encloses the head; a duct connected with the frame and having an air inlet and an air outlet, wherein the air outlet is positioned to direct a flow of filtered air into the interior space; an air conduit connected at a proximal end with the air inlet; and a filter unit connected with a distal end of the conduit and defining a fluid path for delivering the flow of filtered air from an ambient environment to the conduit, wherein the filter unit comprises: one or more filter elements, the filter elements disposed along the fluid path; and an air pump connected with the filter elements and disposed along the fluid path, wherein the pump moves air from the ambient environment through the filter elements to generate the flow of filtered air.
2. The helmet of clam 1, wherein the filter unit comprises a housing, wherein an input side of the filter elements is exposed to the ambient environment, wherein an output side of the filter elements is connected with an interior space of the housing, wherein an input side of the air pump is connected with the interior space, and wherein an output side of the pump is connected with the distal end of the conduit.
3. The helmet of claim 1, wherein the filter unit is adapted to be worn adjacent to a back of the human, wherein the air inlet is positioned adjacent a crown of the head of the human, and wherein the conduit extends substantially vertically from the filter unit to the crown.
4. The helmet of claim 1, wherein the air outlet comprises a louver adjacent a forehead of the human at a proximal end of the duct.
5. The helmet of claim 1, wherein the helmet frame further comprises a scaffold extending outward from the frame inside the hood, wherein the scaffold holds a portion of the hood away from a face of the human.
6. The helmet of claim 1, further comprising a removable accessory attachable to the frame, wherein the accessory comprises one or more of a light source, a camera, a microphone, and a headphone.
7. The helmet of claim 1, wherein the hood is adapted to engage with a surgical gown, wherein the interior space of the hood is in fluid communication with an interior space of the gown, and wherein filtered air flowing into the hood flows through the gown and out of the gown below a hem of the gown.
8. The helmet of claim 1, wherein the filter elements are selected from one or more of a high efficiency particulate air filter, an activated carbon filter, an electrostatic filter, and an ultraviolet air purifier.
9. The helmet of claim 2, further comprising an antimicrobial coating along an inside surface of the housing, pump, conduit, or duct.
10. The helmet of claim 9, wherein the antimicrobial coating comprises one or more of copper or an alloy of copper.
11. The helmet of claim 2, further comprising an input pressure sensor in fluid communication with the interior of the housing at the input of the pump and a controller connected with the pressure sensor and with the pump, wherein the pressure sensor detects an input air pressure.
12. The helmet of claim 11, further comprising an output pressure sensor in fluid communication with the output of the pump to detect an output pressure and connected with the controller, wherein the controller monitors the input air pressure and the output air pressure to detect an error condition, wherein the controller further comprises an alert signal, and wherein, when the error condition is detected, the controller activates the alert signal.
13. The helmet of claim 12, wherein the error condition comprises one or more of a filter blocked condition, a filter input leak condition, a low airflow condition, a conduit leak condition, and a conduit blocked condition.
14. The helmet of claim 4, wherein the hood further comprises a transparent face plate, wherein the louver is positioned and configured to direct filtered air along an interior surface of the faceplate.
15. A protective system comprising: a hood configured to at least partially enclose a head of a human, the hood including a length of a material strip attached to and extending along an inside surface of the hood such that a lumen is formed between the inside surface of the hood and the material strip, wherein the lumen forms an air duct having an air inlet and an air outlet, wherein the air outlet is positioned to direct a flow of filtered air in a downward direction; an air conduit connected at a proximal end with the air inlet of the air duct; and a filter unit connected with a distal end of the conduit and defining a fluid path for delivering the flow of filtered air from an ambient environment to the conduit, wherein the filter unit comprises: one or more filter elements, the filter elements disposed along the fluid path; and an air pump connected with the filter elements and disposed along the fluid path, wherein the pump moves air from the ambient environment through the filter elements to generate the flow of filtered air.
16. The system of claim 15, wherein the hood and the material strip are formed from an identical material, and wherein the strip is attached to the inside surface of the shroud by seams extending along outer edges of the strip and forming an air-tight bond between the strip and the shroud.
17. The system of claim 15 further comprising a coil member disposed within the lumen and dimensioned to hold the lumen in an open configuration.
18. The system of claim 15, wherein the air duct has a proximal end and a distal end, wherein the distal end comprises the air outlet formed as one or more openings or as one or more louvers to direct the flow of filtered air towards a face of the human, and wherein the proximal end is connected to the air conduit in an air-tight manner.
19. The system of claim 15, wherein the air duct includes a wide proximal portion and a narrow distal portion and one or more venting holes disposed between the proximal and distal ends of the air duct to direct the flow of filtered air onto the head or sides of the face of the human.
20. The system of claim 15, wherein the filter unit is adapted to be worn adjacent a back of the human, wherein the hood is adapted to engage with a surgical gown, and wherein the filter elements are selected from one or more of a high efficiency particulate air filter, an activated carbon filter, an electrostatic filter, and an ultraviolet air purifier.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] A more complete appreciation of the disclosure and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
DETAILED DESCRIPTION
[0035]
[0036] The hood 100 may be coupled with a surgical gown or toga 102. According to some embodiments, the hood 100 and toga 102 are hermetically connected with one another to form a continuous impermeable barrier around the wearer's body from the top of the hood, down to the lower hem of the toga 102. According to other embodiments a lower portion of hood 100 is fitted inside the upper portion of toga 102 so that air flowing out of hood 100 flows downward into the space between the wearer and the toga 102 and flows out from below the lower hem of toga 102.
[0037] According to alternative embodiments, hood 100 is designed to be worn without a gown or toga. Hood 100 may include a restrictive hem to provide a closed or partially closed fitting round the torso, shoulders, or neck of the wearer. The restrictive hem may be formed by an elastic band, and/or a drawstring to adjust to the size of the wearer's body. Such an embodiment might be used outside of an operating room, for example, by a first responder, where protection of a patient from contamination by the wearer is less critical than during a surgical procedure.
[0038] As shown in
[0039] According to some embodiments, frame 13 includes a chin guard or bar that forms a scaffold 12 to hold the front part of hood 100 and visor 104 (
[0040] Duct 14 is provided across the top of frame 13. According to one embodiment, duct 14 extends from the back of the helmet, over the top of the helmet, and ends above the wearer's forehead. Air outlet 14a is provided at the end of duct 14. According to some embodiments, outlet 14a includes features such a louvers that direct air flowing from duct 14 in specific directions, for example, along an inside surface of visor 14 to reduce condensation from accumulating on the visor and/or across the wearer's face. According to other embodiments, outlet 14a includes positionable louvers or secondary ducts that allow the wearer to customize the direction of air flow. This may include one or more ducts to direct airflow along the sides of the wearer's head and/or louvers to provide multiple streams of air across portions of the wearer's face. Duct 14 may also include features that allow the length and direction of the duct to be adjusted to accommodate the size of the wearer's head and the direction of the airflow by, for example, providing a section of flexible “accordion pleats” along the length of the duct.
[0041] At the opposite end of duct 14 is air inlet 14b. Inlet 14b is connected with the one or more tubes 30 by fitting 16. In this embodiment two tubes 30 are provided and fitting 16 is a manifold that directs the flow of air from both tubes into duct 14. Tubes 30 may be made from flexible elastomeric tubing to allow helmet 10 to move easily with respect to the rest of the system. According to a preferred embodiment tubes 30 are formed from corrugated ventilator tubing. Fitting 16 provides a hermetic seal between tubes 30 and duct 14. According to one embodiment, instead of a fitting connecting two hoses 30 to inlet 14b. a plurality of inlets 14b in fluid communication with duct 14 are provided with hoses 30 each connected to a respective inlet 14b.
[0042] Blower unit 20 is connected to the lower end of tube 30 by fitting 22, which can be seen for example in
[0043] One or more filter elements 29a. 29b. 29c are selected to remove contaminants from air drawn into blower unit 20 and delivered to helmet 10 via tubes 30. According to some embodiments, the filter elements may be commercially available N95 or P100 filters that remove very small particles from the air, including virus particles and smoke particles. The one or more filter elements 29a-29c may also include substances that adsorb contaminants using activated charcoal. Depending on the types of contaminants expected during use, filters may also include substances that remove radiological contaminants, that reduce or eliminate odors, or that adsorb carbon dioxide or other gasses. According to other embodiments, filters 29a-29c comprise high efficiency particulate air filters, activated carbon filters, electrostatic filters, and/or ultraviolet air purifiers. Filters may also be customized to filter specific types of contaminants. Because air is drawn through the filter elements by a powered blower, no increased effort is required from the wearer to draw air through the filters 29a-29c.
[0044]
[0045]
[0046]
[0047] In addition to reducing contaminants such as bacteria and viruses from the air supplied to the wearer, an antimicrobial coating may be applied to interior surfaces of the blower housing 24, tubes 30, manifolds 16, 22 and/or duct 14. Certain metals and metal alloys including copper and copper alloys are known to neutralize organisms on contact. According to some embodiments, interior surfaces of system 1 include such antimicrobial coating to further reduce the exposure of the wearer to harmful contaminants.
[0048]
[0049]
[0050]
[0051]
[0052] Control input 218 provides an interface that allows the user to control the blower unit 20. Control input 218 may include a switch to turn the blower on and off and a knob or other input to allow a user to adjust the speed of the blower to customize the velocity of air flow to the preference of the user. According to some embodiments, control input 218 also includes an interface to apprise the user of operating parameters of the blower unit 20, such as the time since new filters 29a-c have been installed, the service lifetime of the blower motor 200, and the level of battery charge or expected time until battery recharging is necessary. Control input 218 provides a signal to blower controller 219 to turn on and off blower motor 200 and to adjust the speed of the motor. According to some embodiments, the speed of blower motor 200 is controlled by modulating a current or voltage applied across windings of the motor. According to other embodiments, controller 219 provides a pulse width modulation (PWM) signal applied to a blower controller internal to the blower housing that varies the current or voltage applied across the motor windings.
[0053] Sensor package 226 includes air input sensor 226a positioned between filters 29a. 29b. 29c and the blower 200 and air output sensor 226b positioned downstream from the blower as shown in
[0054] Flow evaluation logic circuit 228 determines operating characteristics of the system based on signals from the sensor package 226 and detects when an error condition exists. When an error condition is detected, flow evaluation logic circuit 228 sends a signal to alarm 230 to alert the user of the error condition.
[0055] Pressure measured at the inflow of the blower 20 by input pressure sensor 226a depends on the ambient atmospheric pressure and on the pressure drop of air pulled through filters 29a-c. This in turn depends on the volume of air drawn through the filters and on the resistance to flow provided by the filters. As the filters 29a-29c accumulate materials that are filtered from the air stream, the resistance may increase as the free surfaces of the filters are covered. According to some embodiments, the input pressure at input pressure sensor 226a is compared with an acceptable range of pressure that indicates a sufficiently low resistance created by the filters. As the filters reach the end of their useful life, the pressure at input pressure sensor 226a may drop below an acceptable threshold and an error signal indicating that the filters need to be replace may be provided to the user via alarm 230. This threshold may be adjusted depending on the speed of the blower motor 200.
[0056] Air pressure measure at the outflow of the blower 20 by output sensor 226b may depend on the back pressure created as air flows through tubes 30, duct 14, and out through openings in hood 100 and toga 102. A drop in output pressure may indicate that a leak has developed between the blower unit 20 and the inside of the hood 10 and toga 102, for example, because a hose 30 has become disconnected. Such a drop in output pressure may be detected as a leak error condition and flow evaluation logic circuit 228 may alert the user of the leak via alarm 230.
[0057] According to one embodiment, evaluation circuit 228 determines a differential pressure between the air flow upstream from sensor 226a and downstream of the blower 20 from sensor 226b. Based on known aerodynamic parameters for the blower unit 20, the air flow through the blower may be determined by differential pressure between sensors 226a and 226b. When the differential pressure is within acceptable tolerances, and hence, when airflow is within acceptable limits, no error condition exists. According to some embodiments the differential pressure measurement allows detection of various conditions that might affect the performance of the system. These include i) a filter leak condition where incoming air bypasses the filter element; ii) a conduit leak condition where filtered air leaks out from tubes 30 and/or duct 14 before being delivered to the wearer; iii) a filter blockage condition where the flow of incoming air through the filters 29a-c is blocked or diminished as filter is nearing the end of its useful lifetime; and iv) a conduit blocked condition where air flowing through tubes 30 and/or duct 14 is blocked, for example, by a kink in one or more of the hoses 30. According to some embodiments, conditions i) and ii) are detected by determining that flow through the blower unit 20 is in excess of what is expected during normal operation and conditions iii) and iv) are detected by determining that flow through the blower unit 20 is less than what is expected during normal operation.
[0058] According to some embodiments, flow evaluation circuit 228 and sensor package 226 are adapted to determine whether the flow of air being delivered to the wearer is above a minimum threshold, for example, 170 liters per minute. According to this embodiment, if the air flow falls below the minimum threshold, a signal is communicated by the wearer via alarm 230 to alert the wearer.
[0059] Power management circuit 216 may also provide electrical power to accessory power circuit 222. Accessory power circuit 22 is connected, via wire 225 shown in
[0060]
[0061]
[0062] The proximal end of duct 110 is connected with blower 20. According to some embodiments, blower 20 is as described with respect to previous embodiments. A connector 116 is provided to releasably connect the output from blower 20 into the lumen of duct 110. Connector 116 may be a screw connector, a snap-connector, a quick-connect coupling, an interference fit connector between the duct and the blower, or other connector mechanisms known in the field of the invention.
[0063] Hood 110 may be formed from a variety of materials including, but not limited to cotton, polyester, polyethylene, nylon, polypropylene, or other fabric. In addition, the material forming hood 110 may be a composite material or blend or laminated of two or more layers of material and may combine porous and non-porous layers. According to one embodiment, hood 110 provides a waterproof barrier that allows transpiration of water vapor to provide breathability. According to one embodiment, the material forming hood 110 conforms to breathability standards established by the FDA, for example, the F2407 guidelines set by the American Society for Testing and Materials (ASTM).
[0064] Hood 110, according to this embodiment, may be formed from impermeable material, for example, a polymer film. Such a material would prevent any exchange of gasses through the hood to provide protection in environment where highly toxic gasses or highly bio-hazardous organisms may be present. Hood 100 may be formed from semipermeable material, that allows the exchange of some gasses, for example, water vapor, to enhance the comfort of the wearer by reducing humidity within the hood. Such materials may be suitable where protection from microorganisms is required, for example, an operating theater. Hood 100 may also be formed from relatively permeable material, for example, a woven fabric.
[0065] According to one embodiment, hood 100 is formed from a relatively inexpensive material, such as paper coated with a polymer coating to provide a selected permeability and other characteristics that will be discussed below. Likewise, duct 110 and visor 104 are formed from relatively inexpensive components so that the assembly of hood 100, duct 110 and visor 104 form a disposable component.
[0066]
[0067] One or more holes or openings 114a are formed through material strip 113 at the distal end of duct 110. Openings 114a are positioned to direct air flowing through duct 110 toward the face of the wearer, toward the inside surface of visor 104, or to both the visor 104 and the wearer's face. The output of blower 20 and the sizes and numbers of openings 114a are selected so that a sufficient backpressure is maintained inside lumen 111 to hold duct 110 open.
[0068]
[0069] According to one embodiment, wire 225 from the blower unit 20, as shown in
[0070]
[0071] The disclosure is not limited to the arrangement of strip 113 and the corresponding shape of duct 110 shown in the figures. Strip 113 may be shaped and bonded with hood 100 to direct airflow to various locations inside hood 100. For example, duct 110 could be formed with one or more branches extending toward the sides of the wearer's head to direct airflow to the sides of the wearer's face.
[0072] While illustrative embodiments of the disclosure have been described and illustrated above, it should be understood that these are exemplary of the disclosure and are not to be considered as limiting. Additions, deletions, substitutions, and other modifications can be made without departing from the spirit or scope of the disclosure. Accordingly, the disclosure is not to be considered as limited by the foregoing description.