CLEANING PRODUCTS WITH ELONGATED SHEETS INCLUDING MOIST SHEET SECTIONS IMPREGNATED WITH CLEANING SOLUTIONS AND DRY SHEET SECTIONS IMPREGNATED WITH HYDROPHOBIC SOLUTIONS
20220079396 · 2022-03-17
Inventors
Cpc classification
B32B3/266
PERFORMING OPERATIONS; TRANSPORTING
B32B29/00
PERFORMING OPERATIONS; TRANSPORTING
B32B2250/26
PERFORMING OPERATIONS; TRANSPORTING
B32B2432/00
PERFORMING OPERATIONS; TRANSPORTING
B32B3/10
PERFORMING OPERATIONS; TRANSPORTING
B32B3/14
PERFORMING OPERATIONS; TRANSPORTING
B32B29/005
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A cleaning product includes an elongated sheet having a length. The elongated sheet is divided into a plurality of individual sheet sections that extend in series along the length. At least one of the individual sheet sections is a moist sheet section having a moist center section impregnated with a cleaning solution, and at least one of the individual sheet sections is a dry sheet section having a dry center that is impregnated with a hydrophobic solution. The cleaning product has a plurality of the moist sheet sections that are spaced from one another and a plurality of the dry sheet sections that are spaced from one another along the length of the elongated sheet. The moist sheet sections and the dry sheet sections are arranged in a binary pattern that alternates back and forth between one of the moist sheet sections and one of the dry sheet sections.
Claims
1. A cleaning product comprising: an elongated sheet having a first end, a second end, and a length that extends from the first end to the second end thereof; said elongated sheet being divided into a plurality of individual sheet sections that extend in series along the length of said elongated sheet; at least one of said individual sheet sections being a moist sheet section having a moist center section impregnated with a cleaning solution; and at least one of said individual sheet sections being a dry sheet section having a dry center that is impregnated with a hydrophobic solution.
2. The cleaning product as claimed in claim 1, wherein said cleaning product comprises: a plurality of said moist sheet sections that are spaced from one another along the length of said elongated sheet; and a plurality of said dry sheet sections that are spaced from one another along the length of said elongated sheet.
3. The cleaning product as claimed in claim 2, wherein said moist sheet sections and said dry sheet sections are arranged in a binary pattern that alternates back and forth along the length of said elongated sheet between one of said moist sheet sections and one of said dry sheet sections.
4. The cleaning product as claimed in claim 3, wherein in the binary pattern, one of said moist sheet sections is disposed between two of said dry sheet sections and one of said dry sheet sections is disposed between two of said moist sheet sections.
5. The cleaning product as claimed in claim 4, wherein each said moist sheet section comprises: a top surface; a bottom surface; said moist center section impregnated with said cleaning solution; a first dry outer section bounding a first edge of said moist center section; a second dry outer section bounding a second edge of said moist center section.
6. The cleaning product as claimed in claim 5, further comprising: a first moisture impermeable barrier at said first edge of said moist center section that divides said moist center section from said first dry outer section; and a second moisture impermeable barrier at said second edge of said moist center section that divides said moist center section from said second dry outer section.
7. The cleaning product as claimed in claim 6, wherein each said moist sheet section further comprises a water impermeable membrane extending laterally from said first moisture impermeable barrier to said second moisture impermeable barrier and between said top and bottom surfaces of said moist sheet section for dividing said moist center section into a first region that extends from said water impermeable membrane to said top surface of said moist sheet section and a second region that extends from said water impermeable membrane to said bottom surface of said moist sheet section.
8. The cleaning product as claimed in claim 5, wherein said first and second dry outer sections are impregnated with said hydrophobic solution.
9. The cleaning product as claimed in claim 7, wherein each said dry sheet section comprises: a top surface; a bottom surface; said dry center section impregnated with said hydrophobic solution; a first dry outer section bounding a first edge of said dry center section; a second dry outer section bounding a second edge of said dry center section.
10. The cleaning product as claimed in claim 9, further comprising: a first moisture impermeable barrier at said first edge of said dry center section that divides said dry center section from said first dry outer section; and a second moisture impermeable barrier at said second edge of said dry center section that divides said dry center section from said second dry outer section.
11. The cleaning product as claimed in claim 10, further comprising: a core element; said elongated sheet being wound around said core element to form a roll of said individual sheet sections, wherein the first end of said elongated sheet is within an inner region of said roll of said individual sheet sections and the second end of said elongated sheet is within an outer region of said roll of said individual sheet sections.
12. The cleaning product as claimed in claim 11, wherein said moist sheet sections have respective lengths that increase sequentially in length between the first end and the second end of said elongated sheet so that one of said moist sheet sections, adjacent the second end of said elongated sheet has a length that is greater than one of said moist sheet sections adjacent the first end of said elongated sheet.
13. The cleaning product as claimed in claim 12, wherein said dry sheet sections have respective lengths that increase sequentially in length between the first end and the second end of said elongated sheet so that one of said dry sheet sections adjacent the second end of said elongated sheet has a length that is greater than one of said dry sheet sections adjacent the first end of said elongated sheet.
14. The cleaning product as claimed in claim 11, wherein said first and second moisture impermeable barriers extend continuously over each of said individual sheet sections wound around said core element and along the length of said elongated sheet, from the first end to the second end of said elongated sheet.
15. The cleaning product as claimed in claim 11, wherein said core element comprises a cardboard roll having a center section that is aligned with said moist center sections of said individual sheet sections wound around said cardboard roll, and first and second outer sections that are aligned with said first and second dry outer sections of said individual sheet sections wound around said cardboard roll, and wherein said center section of said cardboard roll is covered by a moisture impermeable barrier.
16. The cleaning product as claimed in claim 14, wherein said first and second moisture impermeable barriers on said individual sheet sections comprise materials selected from the group consisting of wax and nano particles and said water impermeable membrane extending through said paper sheet comprises materials selected from the group consisting of natural biodegradable materials, synthetic biodegradable materials, soy, and albumin protein films.
17. The cleaning product as claimed in claim 1, wherein said cleaning solution is selected from the group consisting of liquid solutions, moisturizers, cleaning solutions, antiseptics, medicated solutions, alcohol, liquid soap, baby wipes solutions and cleaning wipes solution.
18. The cleaning product as claimed in claim 1, wherein said hydrophobic solution is selected from the group consisting of a water repelling spray sold under the trademark LiquidOff by Aken Technologies LLC and a hydrophobic material sold under the trademark ULTRA EVER DRY by Ultra Tech International, Inc.
19. The cleaning product as claimed in claim 1, wherein said elongated sheet is selected from the group consisting of paper, compressed fiber, and one-ply compressed fiber.
20. The cleaning product as claimed in claim 1, further comprising perforation lines extending between at least some of said individual sheet sections for enabling said individual sheet sections to be separated from one another.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0062] Referring to
[0063] In one embodiment, the center section 16 is preferably separated from the dry outer sections 18A, 18B by a moisture impermeable barrier 20 that extends continuously along the length of the paper roll 10. The moisture impermeable barrier preferably extends along the length of each of the individual sheets 12, whereby the center section 16 of each sheet are aligned with one another, the dry outer sections 18A, 18B of each sheet are aligned with one another, and the moisture impermeable barrier 20 of each sheet are aligned with one another. In one embodiment, the moisture impermeable barrier 20 preferably includes a first barrier row 22A and a second barrier row 22B. The first and second barrier rows 22A, 22B preferably define a width W.sub.1 of the moist center section 16. In one embodiment, the moist center section 16 has a width W.sub.1 of about 4-20 mm and more preferably about 6-8 mm.
[0064] In one embodiment, when the paper roll 10 is being stored and is not in use, the barrier 20 is preferably made of a material that retains the moisture and/or the liquid within the moistened center section 16 so that the moisture and/or liquid therein does not evaporate. In one embodiment, the barrier 20 is made of a wax material that provides a moisture impermeable barrier between the moist center section 16 and the dry outer sections 18A, 18B. The wax material preferably permeates every layer of the paper roll 10 to create a seal from one sheet 12 to the next sheet. In one embodiment, when the paper is needed, a user may pull on the free end of the paper roll 10 to break the wax seal and separate the layers of paper for exposing the moistened center sections 16 of the sheets. In one embodiment, the moisture impermeable barrier 20 may include nano particles that are used instead of or in combination with the wax in order to separate the moist center section from the dry sections of the sheets. The nano material preferably blocks the moisture from permeating into the dry sections of the sheets. In one embodiment, the moist center sections 16 are used for applying the wet cleaning solution in order to clean surfaces using moisture/wetness. The dry outer sections 18A, 18B are preferably used for drying the surfaces that have been cleaned by the moist center sections.
[0065] In one embodiment, the moisture impermeable barrier 20 preferably includes two rows 22A, 22B of barrier material placed in the center of the paper sheets 12. In one embodiment, the barrier rows 22A, 22B are made of wax, such as wax gelate. In one embodiment, the wax barrier is preferably placed on the paper during the final stages of manufacturing such as when the paper is being rolled up on a core for accurately positioning and placing the wax barrier. In one embodiment, the wax barrier preferably serves as a moisture impermeable barrier that traps the moisture or liquid solution within the center section 16. In one embodiment, the paper is preferably rolled around a core in order to hold the liquid solution or moist solution within the center sections 16 of the sheets of the paper roll.
[0066] In one embodiment, the wax barrier is preferably delicate in texture and non-abrasive. The wax barrier is desirably well contained so that it does not smear during use. As such, it is preferable that the wax material does not end up on a user when applied to the user's skin. In one embodiment, the wax barrier is desirably made of a natural material that is hypoallergenic. The wax barrier may have a color that is similar to the underlying paper substrate.
[0067] In one embodiment, the layers of a paper product may be sealed using heat injected material, material that is pressure sprayed onto the paper sheets, or by pressure sealing the layers using various materials including barrier rows made of moisture impermeable materials such as wax.
[0068] In one embodiment, after the paper roll 10 has been manufactured, the barrier rows 22A, 22B desirably maintain a moisture impermeable seal while the product is not being used. In one embodiment, the barrier rows 22A, 22B are preferably capable of enabling a user to easily unravel the paper roll when tugging at the paper sheets. In one embodiment, it is relatively easy for a user to break the seal formed by the barrier material when unrolling the paper product.
[0069] In one embodiment, the barrier rows 22A, 22B are preferably capable of handling excessive heat during shipment. The barrier material, such as a wax gelate, is preferably a natural, biodegradable material. In one embodiment, the moist center sections 16 of the sheets of the paper product may be modified to improve the moisture-holding properties of the sheets. In one embodiment, the center sections 16 of the paper sheets have the same density and/or properties as the dry outer sections 18A, 18B of the paper sheets so as to avoid the formation of a paper roll having a swelled center section.
[0070] Referring to
[0071] In the embodiment shown in
[0072] Referring to
[0073] In one embodiment, the moist center section 116 is made up of three layers including the water resistant membrane 128, which divides the first region 130A of the moist center section 116 from the second region 130B of the moist center section 116. The water resistant membrane 128 preferably acts as a thin, water resistant barrier that stops moisture from evaporating or seeping into sheets 112 that are exposed to ambient air. The thin moisture resistant membrane 128 may be made of numerous biodegradable materials that are both natural and synthetic. Materials may include natural soy material, albumin protein film such as the type found between a hard-boiled egg and the outer shell.
[0074] Although the present invention is not limited by any particular theory of operation, it is believed that providing a moist center section 116 having three layers will maximize moisture and/or liquid retention within the moist center section 116 of each sheet 112 by minimizing exposure of the moisture/liquid to air. Providing sheets 112 with a water resistant membrane 128 located between the first and second regions 130A, 130B of each moist center section desirably prevents moisture from evaporating and/or seeping to the outside of the paper product, where exposure to air could dry out the layers over time.
[0075] Referring to
[0076] Referring to
[0077] In one embodiment, the various components of the paper product may be joined together using heat sealing, pressure, and/or other methods. In one embodiment, the dry sections of the sheets are made separately from the moist sections of the sheets and the components are joined together when the materials are ready to be rolled onto the core element such as a cardboard roll.
[0078] Referring to
[0079] In one embodiment, the moist sections 216 have a width that is substantially similar to the width of the dry sections 218. In one embodiment, the moist section may be wider than the dry section associated therewith. In one embodiment, the moist section may be narrower than the dry section associated therewith.
[0080] Referring to
[0081] In one embodiment, the moist section 216 is made up of three layers including the water resistant membrane 228, which divides the first region 230A of the moist section 216 from the second region 230B of the moist section 216. The water resistant membrane 228 preferably acts as a thin, water resistant barrier that stops moisture from evaporating or seeping into sheets 212 that are exposed to ambient air. The thin moisture resistant membrane 228 may be made of numerous biodegradable materials that are both natural and synthetic. Materials may include natural soy material, albumin protein film such as the type found between a hard-boiled egg and the outer shell.
[0082] Referring to
[0083] Referring to
[0084] Referring to
[0085] In one embodiment, the moistened sections of the paper rolls that hold the moisture and/or liquid material are made of a specialized material that is absorbent and that has properties that do not encourage the moisture to leak out. In one embodiment, the paper material used for the moist sections is preferably adapted to maintain moisture as long as the paper roll is stored on a shelf and/or during extended periods of non-use. In one embodiment, the moist sections of the paper rolls are made of paper having a micro-sponge like pattern. In one embodiment, the micro-sponge like pattern has an additional micro layer that preferably helps seal and/or retain the moisture within the center sections.
[0086] In one embodiment, any section of a sheet may be isolated using moisture impermeable barrier material to provide at least one moist section of the sheet and at least one dry section of the sheet. In one embodiment, the moist section of a sheet may have a geometric shape such as a square or circular shape that is surrounded by the barrier material for separating the moist section from the dry section.
[0087] Referring to
[0088] In one embodiment, each individual sheet section 412A-412D preferably includes a center section 416 bounded by dry outer sections 418A, 418B. As will be described in more detail below, the center sections 416 may be moistened by a cleaning solution such as a moisturizer and/or liquid solutions used in baby wipes, and/or treated with a hydrophobic material or a water repelling solution to provide alternating moist and dry center sections 416.
[0089] In one embodiment, the center sections 416 may be separated from the dry outer sections 418A, 418B by a moisture impermeable barrier such as a first row 422A of a moisture impermeable material and a second row 422B of a moisture impermeable material. In one embodiment, the rows of the moisture impermeable material 422A, 422B preferably extend along the entire length of the elongated sheet 410 for retaining the moisture/wetness of the center sections 416, and preventing the moisture in the center sections from seeping into the dry outer sections 418A, 418B.
[0090] In the embodiment shown in
[0091] Referring to
[0092] In one embodiment, the dry center sections 416B are preferably treated with a hydrophobic material and/or a water repelling solution, which is defined as a material that repels or fails to mix with water. In one embodiment, the hydrophobic material may be a water repelling spray sold under the trademark LiquidOff by Aken Technologies LLC. In one embodiment, the hydrophobic material may be sold under the trademark ULTRA EVER DRY by Ultra Tech International, Inc.
[0093] In one embodiment, the liquid solution for the moist center sections 416A and the hydrophobic material (e.g., solution) for the dry center sections 416B may be dispensed (e.g., sprayed) onto the individual sheet sections 412A-412C as the elongated sheet 410 is passed by dispensing components (e.g., sprayers) that apply the cleaning solution and the hydrophobic material/solution. In one embodiment, the elongated sheet may be placed atop a conveyor (e.g., conveyor belt) that moves the elongated sheet 410 downstream for passing different work stations. In one embodiment, a first work station may include a first dispenser for dispensing a cleaning solution onto the individual sheet sections that have been designated as moist sheet sections 416A, and a second work station may include a second dispenser for dispensing a hydrophobic material/solution onto the individual sheet sections that have been designated as dry sheet sections 416B. In one embodiment, the elongated sheet may remain stationary and the work stations may move relative to the elongated sheet for applying the cleaning solution and the hydrophobic material/solution.
[0094] Referring to
[0095] The
[0096] In one embodiment, each individual sheet section preferably includes the center sections 516 bounded by dry outer sections 518A, 518B. In one embodiment, the center sections may be separated from the dry outer sections 518A, 518B by moisture impermeable barriers such as a first row 522A of a moisture impermeable material and a second row 522B of a moisture impermeable material. In one embodiment, the rows of the moisture impermeable material 522A, 522B preferably extend along the entire length of the elongated sheet 510 for retaining the moisture/wetness of the moist center sections of the respective moist sheet sections 516A-516A″, and preventing the moisture in the moist center sections from seeping into the dry outer sections 518A, 518B and/or evaporating.
[0097] In one embodiment, any of the components and/or structure disclosed in the embodiments of
[0098] While the foregoing is directed to embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, which is only limited by the scope of the claims that follow. For example, the present invention contemplates that any of the features shown in any of the embodiments described herein, or incorporated by reference herein, may be incorporated with any of the features shown in any of the other embodiments described herein, or incorporated by reference herein, and still fall within the scope of the present invention.