MODULATING OVEN BURNER CONTROL FOR GAS COOKING APPLIANCE
20220099302 · 2022-03-31
Inventors
Cpc classification
F23N1/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23N2241/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23N2239/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24C3/087
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23N2235/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24C3/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24C3/128
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23N5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24C3/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23N1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A cooking appliance including an oven compartment, and first and second gas burners positioned to supply heat to the oven compartment. The first and second gas burners respectively include first and second electromechanical modulating valves that respectively couple the first and second gas burners to a gas supply. A controller is used to control the first and second gas burners to heat the oven compartment, and the controller, when maintaining a predetermined temperature in the oven compartment, controls the electromechanical modulating valves of the first and second gas burners to vary respective output levels of the first and second gas burners while maintaining a substantially constant combined output level for the first and second gas burners.
Claims
1. A cooking appliance comprising: an oven compartment; first and second gas burners positioned to supply heat to the oven compartment; wherein the first and second gas burners respectively include first and second electromechanical modulating valves that respectively couple the first and second gas burners to a gas supply; and a controller configured to control the first and second gas burners to heat the oven compartment, wherein the controller is further configured to, when maintaining a predetermined temperature in the oven compartment, control the electromechanical modulating valves of the first and second gas burners to vary respective output levels of the first and second gas burners while maintaining a substantially constant combined output level for the first and second gas burners.
2. The cooking appliance of claim 1, wherein the controller is further configured to vary respective output levels of the first and second gas burners between a minimum output level and a maximum output level, when maintaining the predetermined temperature in the oven compartment.
3. The cooking appliance of claim 2, wherein the controller is further configured to modify a frequency of the varying of the respective output levels of the first and second gas burners when maintaining the predetermined temperature in the oven compartment.
4. The cooking appliance of claim 1, wherein the first gas burner has a higher output level than the second gas burner; and wherein the controller is further configured to vary, by the electromechanical modulating valves, the output level of the first and second gas burners so that the first gas burner has a lower output level than the second gas burner, when maintaining a predetermined temperature in the oven compartment, thereby relocating a hot spot in the oven compartment and disrupting airflow in the oven compartment.
5. The cooking appliance of claim 1, wherein the controller is further configured to vary, by the electromechanical modulating valves, the respective output levels of the first and second gas burners in an irregular manner, when maintaining a predetermined temperature in the oven compartment, thereby resulting in a disruption of an airflow pattern in the oven compartment.
6. The cooking appliance of claim 1, wherein the controller is further configured to vary the respective output levels of the first and second gas burners in a regular pattern, when maintaining a predetermined temperature in the oven compartment, thereby resulting in a disruption of an airflow pattern in the oven compartment.
7. The cooking appliance of claim 1, wherein the controller is further configured to modify a frequency of the varying of the respective output levels of the first and second gas burners when maintaining a predetermined temperature in the oven compartment.
8. The cooking appliance of claim 1 further comprising a third gas burner positioned to supply heat to the oven compartment and a third electromechanical modulating valve that couples the third gas burner to a gas supply.
9. The cooking appliance of claim 8, wherein the controller is further configured to vary, by the electromechanical modulating valves, the respective output levels of the first, second, and third gas burners when maintaining a predetermined temperature in the oven compartment.
10. The cooking appliance of claim 1, wherein each of the first and second electromechanical modulating valves is a stepper motor-controlled plug valve.
11. The cooking appliance of claim 1, wherein each of the first and second electromechanical modulating valves is a voice coil solenoid valve.
12. The cooking appliance of claim 1, wherein the first gas burner is larger than the second gas burner, and wherein the first gas burner has an output range that overlaps with an output range of the second gas burner.
13. A cooking appliance comprising: an oven compartment; first and second gas burners positioned to supply heat to the oven compartment; wherein the first and second gas burners respectively include first and second electromechanical modulating valves that respectively couple the first and second gas burners to a gas supply; and a controller configured to control the first and second gas burners to heat the oven compartment, wherein the controller is further configured to, when maintaining a predetermined temperature in the oven compartment, control the electromechanical modulating valves of the first and second gas burners to vary respective output levels of the first and second gas burners between a minimum output level and a maximum output level.
14. The cooking appliance of claim 13, wherein the controller is further configured to maintain a substantially constant combined output level for the first and second gas burners when maintaining a predetermined temperature in the oven compartment.
15. The cooking appliance of claim 13, wherein the controller is further configured to modify a frequency of the varying of the respective output levels of the first and second gas burners when maintaining a predetermined temperature in the oven compartment.
16. The cooking appliance of claim 13, wherein the first gas burner has a higher output level than the second gas burner; and wherein the controller is further configured to vary, by the electromechanical modulating valves, the output level of the first and second gas burners so that the first gas burner has a lower output level than the second gas burner, when maintaining a predetermined temperature in the oven compartment, thereby relocating a hot spot in the oven compartment and disrupting airflow in the oven compartment.
17. The cooking appliance of claim 13 further comprising a third gas burner positioned to supply heat to the oven compartment and a third electromechanical modulating valve that couples the third gas burner to a gas supply.
18. The cooking appliance of claim 17, wherein the controller is further configured to vary, by the electromechanical modulating valves, the respective output levels of the first, second, and third gas burners when maintaining a predetermined temperature in the oven compartment.
19. The cooking appliance of claim 13, wherein each of the first and second electromechanical modulating valves is a stepper motor-controlled plug valve.
20. The cooking appliance of claim 13, wherein each of the first and second electromechanical modulating valves is a voice coil solenoid valve.
21. A cooking appliance comprising: an oven compartment; first and second gas burners positioned to supply heat to the oven compartment; wherein the first and second gas burners respectively include first and second electromechanical modulating valves that respectively couple the first and second gas burners to a gas supply; and a controller configured to control the first and second gas burners to heat the oven compartment, wherein the controller is further configured to, when maintaining a predetermined temperature in the oven compartment, control the electromechanical modulating valves of the first and second gas burners to vary respective output levels of the first and second gas burners while maintaining a substantially constant combined output level for the first and second gas burners; wherein the controller is further configured to modify a frequency of the varying of the respective output levels of the first and second gas burners, thereby resulting in a disruption of an airflow pattern in the oven compartment.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015]
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[0021]
DETAILED DESCRIPTION
[0022] Turning now to the drawings, wherein like numbers denote like parts throughout the several views,
[0023] Cooking appliance 10 may also include various user interface devices, including, for example, control knobs 28 for controlling the gas burners 16, a control panel 30 for controlling oven 18 and/or burners 16, and a display 32 for providing visual feedback as to the activation state of the cooking appliance. It will be appreciated that cooking appliance 10 may include various types of user controls in other embodiments, including various combinations of switches, buttons, knobs and/or sliders, typically disposed at the rear or front (or both) of the cooking appliance. Further, in some embodiments, one or more touch screens may be employed for interaction with a user. As such, in some embodiments, display 32 may be touch sensitive to receive user input in addition to displaying status information and/or otherwise interacting with a user. In still other embodiments, cooking appliance 10 may be controllable remotely, e.g., via a smartphone, tablet, personal digital assistant or other networked computing device, e.g., using a web interface or a dedicated app.
[0024] Display 32 may also vary in different embodiments, and may include individual indicators, segmented alphanumeric displays, and/or dot matrix displays, and may be based on various types of display technologies, including LEDs, vacuum fluorescent displays, incandescent lights, etc. Further, in some embodiments audio feedback may be provided to a user via one or more speakers, and in some embodiments, user input may be received via a spoken or gesture-based interface.
[0025] As noted above, cooking appliance 10 of
[0026] A cooking appliance consistent with the invention also generally includes one or more controllers configured to control the cooking elements and otherwise perform cooking operations at the direction of a user.
[0027] As shown in
[0028] Controller 42 may also be interfaced with various sensors 58 located to sense environmental conditions inside of and/or external to cooking appliance 40, e.g., one or more temperature sensors, humidity sensors, air quality sensors, smoke sensors, carbon monoxide sensors, and/or odor sensors, among others. Such sensors may be internal or external to cooking appliance 40, and may be coupled wirelessly to controller 42 in some embodiments. Sensors 58 may include, for example, one or more temperature sensors for sensing an air temperature within an oven cavity or compartment.
[0029] In some embodiments, controller 42 may also be coupled to one or more network interfaces 60, e.g., for interfacing with external devices via wired and/or wireless networks such as Ethernet, Wi-Fi, Bluetooth, NFC, cellular and other suitable networks, collectively represented in
[0030] In some embodiments, controller 42 may operate under the control of an operating system and may execute or otherwise rely upon various computer software applications, components, programs, objects, modules, data structures, etc. In addition, controller 42 may also incorporate hardware logic to implement some or all of the functionality disclosed herein. Further, in some embodiments, the sequences of operations performed by controller 42 to implement the embodiments disclosed herein may be implemented using program code including one or more instructions that are resident at various times in various memory and storage devices, and that, when read and executed by one or more hardware-based processors, perform the operations embodying desired functionality. Moreover, in some embodiments, such program code may be distributed as a program product in a variety of forms, and that the invention applies equally regardless of the particular type of computer readable media used to actually carry out the distribution, including, for example, non-transitory computer readable storage media. In addition, it will be appreciated that the various operations described herein may be combined, split, reordered, reversed, varied, omitted, parallelized and/or supplemented with other techniques known in the art, and therefore, the invention is not limited to the particular sequences of operations described herein.
[0031] Numerous variations and modifications to the cooking appliances illustrated in
Modulating Gas Burner Control in an Oven
[0032] As discussed previously, a gas burner of an oven may need enough power to reach high temperatures, for example to be able to run self-clean cycle (e.g. approximately 800 degrees Fahrenheit). Further, a high power burner may also be desirable for quick preheating times; however, there is also a need to reduce the power to maintain a set temperature when cooking. As such, these power needs may result in large swings in the temperature when attempting to maintain a set temperature (e.g. 350 degrees Fahrenheit). A need continues for a manner of regulating oven temperature in a gas cooking appliance over a wide range of temperatures.
[0033] Accordingly, a gas cooking appliance is described herein including an oven compartment and first and second gas burners positioned to supply heat to the oven compartment. The first and second gas burners each include an electromechanical modulating valve that couples the gas burner to a gas supply. A controller allows for control of the burners while maintaining a predetermined temperature in the oven compartment through control of the electromechanical modulating valves to vary output levels of the first and second gas burners while also maintaining a substantially constant combined output level for the first and second gas burners.
[0034] In some variations, a controller may be able to vary the output of the first and second gas burners, via the electromechanical modulating valves, between each burner's minimum output level and each burner's maximum output level. In such instances, the minimum output level may be a non-zero output level at which a flame may be maintained by the gas burner. This allows for more precise control of the temperature within the cavity. In another variation, the frequency with which the gas burners are varied or cycled between different outputs may be modified by the controller, which may result in a disruption in the airflow pattern in the oven compartment. Turning now to
[0035] The burner box 310, which may be disposed below the cavity 302, may also include one or more air inlets 312 for ambient air to enter the cooking appliance 300. These inlets 312 may be any shape and size known to those of skill in the art. The entry of this ambient air is illustrated in
[0036] The gas burners 308.sub.1, 308.sub.2 may be any type of gas burner known in the art. Although, there are two gas burners 308.sub.1, 308.sub.2 illustrated in
[0037] This variation of the output for the gas burners 308.sub.1-n may generate disruptions in the airflow pattern in the oven cavity 302. In contrast, some cooking appliances may contain only a single burner that is either on or off. This on/off cycling may result in a sawtooth time-temperature curve. Such on-off cycling may also result in an airflow pattern where hotspots and cool-spots exist within the cavity 302. Use of electromechanical modulating valves 316.sub.1-n to vary the output of the gas burner(s) 308.sub.1-n disrupts this airflow pattern.
[0038]
[0039]
[0040] Turning now to
[0041] In some instances, the controller may modify the frequency with which the output of the gas burners 308.sub.1-n are varied using the electromechanical modulating valves 316.sub.1-n. For example, in some instances, it may be desirable to rapidly vary the outputs between the first and the second gas burners 308.sub.1, 308.sub.2, while maintaining a substantially constant total output. In other instances, it may be desirable to establish a pattern for varying the outputs between the first and the second gas burners 308.sub.1, 308.sub.2, while maintaining a substantially constant total output. For example, the outputs may be cycled between the gas burners 308.sub.1, 308.sub.2 after a pre-determined period of time. In other instances, it may be desirable to vary the outputs between the first and the second gas burners 308.sub.1, 308.sub.2, while maintaining a substantially constant total output, in an irregular or random manner. For example, the outputs may be randomly cycled as generated by the controller.
[0042] In some instances, a convection fan 322 may also be used to further circulate air within the oven cavity 302. In some instances, such a convection fan 322 may be controlled by a controller (i.e. controller 42 of
[0043] Although the gas cooking appliance 300 of
[0044] As described previously, each of the gas burners 708.sub.1, 708.sub.2, 708.sub.3 may additionally include an electromechanical modulating valve 716.sub.1-n that respectively couples each of the gas burners 708.sub.1, 708.sub.2, 708.sub.3 to a gas supply 718. As described with reference to
[0045] It will be appreciated that various modifications may be made to the embodiments discussed herein, and that a number of the concepts disclosed herein may be used in combination with one another or may be used separately.