JOINT REPAIR AUGMENTATION
20220079576 · 2022-03-17
Inventors
- Jon Paul Rogers (North Smithfield, RI, US)
- Michael Thyden (Billerica, MA, US)
- Stephen Anthony Santangelo (Sturbridge, MA, US)
- Ali Hosseini (Quincy, MA, US)
- Dennis Colleran (North Attleboro, MA, US)
Cpc classification
A61B2017/0414
HUMAN NECESSITIES
A61B2017/0445
HUMAN NECESSITIES
A61F2002/0823
HUMAN NECESSITIES
A61B2017/0412
HUMAN NECESSITIES
A61B2017/0446
HUMAN NECESSITIES
A61B17/0401
HUMAN NECESSITIES
A61F2002/0888
HUMAN NECESSITIES
A61F2002/0882
HUMAN NECESSITIES
A61B2017/00367
HUMAN NECESSITIES
A61F2002/0852
HUMAN NECESSITIES
International classification
Abstract
Disclosed herein is a kit for augmenting a primary repair construct in an articulating joint. The kit includes a flexible member, a first implant that fixes a first end of the flexible member in a first bone adjacent to the primary repair construct and a second implant that may selectively couple to the flexible member, and thereby fix a second end of the flexible member in a second bone adjacent to the primary repair construct. The kit also includes a tension adjusting construct that may operatively couple to the flexible member and controllable adjust a tension on the flexible member disposed between the first and second implant, the tension adjustable so as to define an angle of joint articulation at which the flexible member changes from being passive to augment the primary repair construct.
Claims
1. A kit for augmenting a primary repair construct of an articulating joint, comprising: a flexible member; a first implant configured to fix a first end of the flexible member in a first bone adjacent to the primary repair construct; a second implant configured to operatively couple to the flexible member, and fix a second end of the flexible member in a second bone adjacent to the primary repair construct; a means of regulating tension on the flexible member, the means configured to operatively couple to the flexible member and adjust a tension on the flexible member disposed between the first and second implant, and thereby adjust an angle of joint articulation at which the flexible member augments the primary repair construct.
2. The kit of claim 1 wherein the flexible member is selected from a group including suture, suture tape or a biological construct.
3. The kit of claim 1 wherein the first implant operably couples to the flexible member such that the flexible member may slide through the first implant when the first implant is fixed within the first bone.
4. The kit of claim 1 wherein the first implant includes a pulley, and wherein the flexible member is provided looped around the pulley to slidingly couple to the first implant.
5. The kit of claim 1 wherein the first implant is a soft anchor, the kit further comprising an anchor deployment device including a deployment means configured to apply a first tension on the flexible member to deploy the soft anchor, the deployment means different from the means of regulating tension.
6. The kit of claim 1 wherein the second implant is a knotless anchor and the first implant is a non-locking anchor.
7. The kit of claim 1 wherein the second implant is configured to operably couple to the flexible member such that the flexible member may slide through the second implant when the second implant is fixed within the second bone, and wherein sliding the flexible member through the second implant adjusts the tension on the flexible member.
8. The kit of claim 1 wherein the means of regulating tension is operatively coupled to an insertion instrument of the second implant.
9. The kit of claim 1 wherein the means of regulating tension includes an opening to receive and engage the flexible member and an actuation handle for adjusting tension along the flexible member.
10. The kit of claim 9 wherein the actuation handle is rotated to adjust the tension.
11. A method of augmenting a primary repair construct of an articulating joint, comprising: inserting a first anchor into a first bone adjacent a first anatomical attachment point of the primary repair construct, a flexible member slidingly coupled to the first suture anchor; slidingly coupling the flexible member to a second anchor; inserting the second anchor into a second bone adjacent a second anatomical attachment point of the primary repair construct; operatively coupling a limb of the flexible member to a tension adjusting construct and adjusting a tension on a portion of the flexible member that extends between the first and second anchor; and once a target tension has been achieved knotlessly locking the flexible member with the second anchor.
12. The method of claim 11 wherein the first anchor includes a pulley, and wherein the flexible member is slidingly coupled around the pulley such that two flexible member limbs exit the first anchor proximal end.
13. The method of claim 11 wherein inserting the second anchor comprises aligning the flexible member coupled to the second anchor with the first anchor and inserting the second anchor without moving the flexible member out of alignment.
14. The method of claim 11 wherein inserting the first anchor further comprises orienting the flexible member that extends from a proximal end of the first anchor on an axis that extends through both the first and a predetermined location of the second anchor.
15. The method of claim 11 further comprising engaging the tension-adjusting construct to a second anchor insertion instrument after operatively coupling the flexible member limb thereto.
16. The method of claim 11 wherein adjusting the tension includes articulating a patient joint and increasing or decreasing the tension on the flexible member to adjust an angle of joint articulation at which the flexible member augments the primary repair construct.
17. A method of augmenting a primary repair construct of an articulating joint, comprising: inserting a soft anchor and flexible member into a talus bone and towards the subtalar joint at a location adjacent a first anatomical attachment point of the primary repair construct; deploying the soft anchor within the talus bone, wherein while deploying a distal end of the soft anchor withdraws from the subtalar joint; slidingly coupling the flexible member to a second anchor; inserting the second anchor into a fibula adjacent a second anatomical attachment point of the primary repair construct; adjusting a tension between the first and second anchor; and knotlessly locking the flexible member with the second anchor.
18. The method of claim 17 further comprising operatively coupling a limb of the flexible member to a tension-adjusting construct and adjusting a tension on the flexible member between the first anchor and second anchor with the tension-adjusting construct, the adjusting after inserting the second anchor and before knotlessly locking the flexible member with the second anchor.
19. The method of claim 17 wherein adjusting the tension on the flexible member comprising sliding the flexible member through the soft anchor.
20. The method of claim 18 further comprising engaging the tension-adjusting construct to a second anchor insertion instrument after operatively coupling the flexible member limb thereto.
21. A method of augmenting a primary repair construct with a flexible member comprising: inserting a soft anchor into a first bone from a first side of the first bone and towards an opposing side of the first bone, the inserting adjacent a first anatomical attachment point of the primary repair construct, the flexible member slidingly coupled to the soft anchor; tensioning the flexible member to deploy the soft anchor, wherein deploying engages a proximal end of the soft anchor against a cortical rim of the first side of the first bone and withdraws the soft anchor away from an internal joint bounded by the opposing side of the first bone, thereby recessing the soft anchor in its entirety from the internal joint; slidingly coupling the flexible member to a second anchor; inserting the second anchor into a second bone adjacent a second anatomical attachment point of the primary repair construct; and knotlessly locking the flexible member with the second anchor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The disclosure will be more fully understood by reference to the detailed description, in conjunction with the following figures, wherein:
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
DETAILED DESCRIPTION
[0028] In the description that follows, like components have been given the same reference numerals, regardless of whether they are shown in different examples. To illustrate example(s) in a clear and concise manner, the drawings may not necessarily be to scale and certain features may be shown in somewhat schematic form. Features that are described and/or illustrated with respect to one example may be used in the same way or in a similar way in one or more other examples and/or in combination with or instead of the features of the other examples.
[0029] As used in the specification and claims, for the purposes of describing and defining the invention, the terms “about” and “substantially” are used to represent the inherent degree of uncertainty that may be attributed to any quantitative comparison, value, measurement, or other representation. The terms “about” and “substantially” are also used herein to represent the degree by which a quantitative representation may vary from a stated reference without resulting in a change in the basic function of the subject matter at issue. “Comprise,” “include,” and/or plural forms of each are open ended and include the listed parts and can include additional parts that are not listed. “And/or” is open-ended and includes one or more of the listed parts and combinations of the listed parts. Use of the terms “upper,” “lower,” “upwards,” and the like is intended only to help in the clear description of the present disclosure and are not intended to limit the structure, positioning and/or operation of the disclosure in any manner.
[0030] Disclosed herein is a kit for augmenting a primary tissue repair of an articulating joint. The kit may include a plurality of anchors and at least one flexible member that couples to the plurality of anchors. It may also include a means of inserting the plurality of anchors with bone and a construct that couples to the flexible member and adjusts a tension on the portion of flexible member that extends between the anchors. Adjusting the tension on the flexible member may adjust the angle of joint articulation at which augmentation begins to initiate and supplement the primary repair. The at least one flexible member may include a suture, suture tape, ribbon, wire, or a synthetic or biologic construct. A first end anchor 10 of the plurality of anchors is configured to anchor within a first bone near a first end of primary tissue repair. Anchoring may include pounding the first anchor 10 into the bone, threadingly engaging the first anchor with the bone, or deploying the first end anchor 10 to selectively expand it into the first bone. The first end anchor 10 preferably also includes a means to couple with flexible member, and may be a non-locking anchor. A non-locking anchor is one that allows the flexible member to slide along the anchor while inserted within bone, and is not provided with a means or mechanism that prevents the flexible member from sliding. Anchors with transverse pulleys such as, but not limited to the Healicoil.sup.⋄ anchor, offered by Smith and Nephew is an example non-locking anchor. All-suture anchors may also allow a flexible member to slide therethrough, while engaged with bone. Example all-suture anchors may include the Q-fix.sup.⋄ or Suturefix.sup.⋄, offered by the Smith and Nephew.
[0031]
[0032]
[0033] In alternative embodiments the first end anchor 10 may be a locking anchor (not shown) in that the flexible member 20 may be selectively locked, or prevented from sliding along the anchoring implant, either upon insertion into the bone, or via a locking means. Locking means may include a knot. Locking means may avoid a knot and utilize a plug member or moveable member to selectively trap and lock the flexible member 20 from sliding.
[0034] In some joints with thinner or smaller bones, there may be an advantage to one of the plurality of anchors anchor being a soft anchor 10b. Turning to
[0035] For example, some rigid anchors may be 15-25 mm long and 3-5 mm in diameter, these dimensions considered necessary to gain good purchase on the bone. If the talus thickness for example is less than 15 mm for example, the anchor may protrude into the joint, which can cause pain, damage and/or irritation to the joint. Soft anchors in comparison are not only softer and therefore likely to cause less pain, damage or irritation, but some soft anchors are also significantly shorter in deployed length relative to rigid anchors for similar bone purchase strength. These may therefore reduce time and cost associated with extra steps and tools.
[0036] A second of the plurality of anchors may have a different configuration to the first end anchor 10. The second end anchor is configured to anchor with a second bone near a second (opposing) end of primary tissue repair. Anchoring may include pounding the anchor into the bone, threadingly engaging the bone, or deploying the anchor to selectively expand the anchor and thereby engage the bone. For reasons explained later, it is preferable that the second placed anchor not rotate during insertion. The second end anchor may include a means to thread the flexible member 20 therethrough. At least one of the two limbs (20a, 20b) that extends from the first end anchor 10 (such as example anchors 10a, or 10b) may be drawn or pushed through an opening of the second anchor, while the first end anchor is engaged with the first bone. Threading means may include a snare (not shown) operatively coupled to a through-hole of the second anchor, such that the flexible member 20 may be drawn through the through-hole. This second end anchor may have a first and a second configuration. In the first configuration, the flexible member 20 may slide through the second end anchor while the second end anchor is inserted into the bone. This may alter the tension of the flexible member between the first and second end anchors, and thereby alter the tension at which the augmentation construct supplements or relieves stresses on the primary repair. In the second locked configuration, the flexible member 20 may be prevented from sliding. Example anchors with through-holes and selective locking may include, but are not limited to the Bioraptor.sup.⋄ or FootPrint.sup.⋄ or Raptormite.sup.⋄ Anchors, sold or provided by Smith and Nephew.
[0037] Illustrated in
[0038] In some example kits, the second anchor may also be a soft anchor, similar to anchor 10b for example. As discussed herein, some soft anchors have the advantage in that, upon deployment, they become very short. In a deployed configuration, soft anchors may extend as little as 4-6 mm below the cortical bone layer. Rigid anchors are typically over 10 mm long, and sometime up to 20 mm long, which in the case of the smaller bones of the extremities may not be available, or may significantly weaken the bone structure. Soft anchors that include knotless locking means are also disclosed in at least commonly assigned International Patent Application WO2020252372; filed Jun. 20, 2020, and titled “SOFT ANCHORING TISSUE REPAIR ASSEMBLY AND SYSTEM”.
[0039]
[0040] Tension adjusting construct 310 may be removable from the inserter 300 or be provided integrated thereto. Tension adjusting construct 310 may be selectively snapped onto and off the anchor inserter 300. In some embodiments, where both anchors allow for the flexible member to adjust therealong, a kit may include a first and a second tension-adjusting construct, each anchor inserter having its own tensioning construct 310. In this embodiment, a means of holding both inserters simultaneously may be preferable.
[0041] Tension adjusting construct 310 may be configured to engage at least one of the flexible member limbs (20a, 20b) extending from the second anchor 200. Tension adjusting construct may be configured to couple to each flexible member limbs (20a, 20b) separately and independently tension each end one at a time. Tension adjusting construct 310 may be coupled to inserter 300 along the handle 302 or shaft 303. Tension adjusting construct 310 may include at least one handle or actuator 315 for controllably adjusting tension on the flexible member 20. Shown here actuator 315 is a knob 320 that may be rotated. Other mechanisms may include ratcheted sliders, or a pistol grip that is squeezed to move and apply tension on the flexible member 20. Tensioning device 310 may tension continuously, or may include ratchets or a form of step control to tension the flexible member 20 in increments. Increments equivalent to about 1 mm of length of the flexible member 20 may be preferable. Depending on the laxity of the patient joint and surgical technique, it is envisioned that a range of flexible member travel may be between 1 mm-20 mm. Of note, travel or tensioning the flexible member 20 is configured to be bidirectional in that the flexible member 20 may need to increase or decrease tension. Stated in another way, the knob 320 turns both ways.
[0042] Tensioning construct 310 includes a means to engage the flexible member 20. Seen best in
[0043] Tensioning construct 310 may include two independently operated handles 315 that each separately engage one of a first and second limb (20a, 20b) of flexible member 20. In an alternative embodiment, the augmentation construct may include multiple flexible members, a first flexible member and a second flexible member separately formed from each other, each extending and coupled to the plurality of anchors and each handle may separately engage each flexible member. In embodiments where a first end anchor 10 includes a pulley 15, two limbs 20a and 20b of flexible member 20 extend from anchor 10a. During the tensioning operation, there may be unequal tension that develops between the two limbs 20a and 20b. However, due to the pulley 15, the flexible member 20 may slide around pulley 15 and the tension differential may reduce. In other embodiments, a first limb may extend from the first anchor 10 and the second opposing limb may extend from the second anchor, both anchors having a non-locked configuration. In this embodiment, each limb may be tensioned together or individually, to tension from a single end coupled to either a first anchor 10 or the second anchor 200, or both.
[0044] The kit is preferably configured to place and maintain the flexible member 20 along a single plane, with minimum twists or angular departures, thus allowing the flexible member 20 to slide easily and predictably through the respective anchors and distribute the stress to the underlying tissues uniformly. Consider for example when the flexible member is a suture tape, which due to the wider, flatter surfaces may improve stress distribution across the underlying tissue between the two anchors. Twisting of the tape may be palpable by the patent due to the oblong cross section of most tapes. Twisting of the tape may render the uniform the stress distribution less uniform across the underlying tissue. Flexible tape preferably lies flat against the tissue between the two anchors, with minimal to no twisting of the flexible tape. Insertion instruments may therefore include indication means, such as laser marks on the anchor inserter shaft to orient the flexible tape accordingly.
[0045] An exemplary method of augmenting a primary tissue repair is illustrated in
[0046] After insertion of the second anchor, flexible member 20 may have some slack. Flexible member limbs 20a and 20b may be initially tensioned by hand, individually or together to take up some of the slack. Flexible member limbs 20a, 20b may then be coupled to a tensioning adjusting construct 310 (
[0047] Flexible member limbs 20a and 20b may be coupled to the tension-adjusting construct 310 before assembling the tension-adjusting construct 310 to the inserter 300. Each limb 20a, 20b may be separately coupled to independently actuating portions of the tension adjusting construct 310. For example, limb 20a may be coupled to 312a, and limb 20b may be coupled to 312b. Coupling may include inserting limb 20a into cleat 312a and wrapping limb 20a at least partially around cleat 312a. Handle 315 may then be rotated to reduce the slack on flexible member 20, best shown in
[0048] The target tension on the flexible member depends both on the mechanical properties of the flexible member 20 as well as the degree of inherent laxity of the patient's joint. A flexible member 20 that is a tape may be stiffer for example than a biological construct. Increased number of limbs of the flexible member may be stiffer than a single limb. The method may include tensioning the flexible member limbs 20a, 20b to draw the flexible member 20 through second end anchor 20 and adjust the tension on the flexible member portion disposed between the first and second end anchors to a target tension. The joint may then be articulated to assess the tension between the two anchors over the range of articulation of the joint. The flexible member 20 preferably has a tension that is relatively passive until articulation reaches at least an angular rotation degree of joint articulation that may strain the primary repair construct, such as for example a flexion angle that approximates 40 degrees in the ankle. The surgeon may compare this flexion with the other ankle for example. For some patients a flexion angle of articulation of 30 degrees may be closer to the outer limits inherent for that person. Tension is therefore adjusted on the flexible member 20 via the adjusting construct 301 such that the augmentation construct is relatively passive until articulation closer to the outer limits of articulation particular to that patient, as determined by the surgeon. If the flexible member 20 is too tight, loading may be reduced on the primary repair construct, potentially inhibiting healing and integration of the primary tissue repair construct. Inadequate tension on the flexible member 20 however may permit over-stressing or straining and potential failure of the primary repair construct.
[0049] Once this target tension has been achieved, the second end anchor may be locked with a plug member (not shown) advanced through the second anchor 200 and across at least a portion of the through-hole 205, locking the tension on flexible member 20 between the two anchors at this target tension. Advancing the plug may nudge the flexible member 20 slightly further into the bone hole and therefore handle 315 should preferably not be locked in position while locking the second anchor. For example the handle 315 may freely rotate when not being held by user, and may not include a ratcheted wheel or means of locking the handle 315 in place. This allows flexible member 20 to move with the plug as it advances. Once second end anchor 200 has been locked, tension on the flexible member 20 between the two anchors may be checked. If not within acceptable limits, plug may be retracted using the inserter instrument and the tensioning process repeated. Inserter 300 may then be removed, and flexible member limbs trimmed to detach tension-adjusting construct 310 from second end anchor.
[0050]
[0051] In a further example method (not shown) a third anchor may be inserted into a third bone or segment of bone spaced away from the other two anchors and the flexible member coupled thereto, and tension adjusted along the flexible member again. For example the first, second and third anchor may be placed, one each, in one of the talus bone, the fibula bone and the calcaneus bone. One of the anchors may be a non-locking anchor as disclosed herein, which may be adjacent an insertion point of the primary tissue repair. Flexible member 20 may then extend across to the second bone towards an area adjacent a second end of the primary tissue repair. Tension may be adjusted with a tension adjusting construct as disclosed herein, and the flexible member 20 may be locked with the second anchor. Flexible member 20 may also extend across to a third bone (from either the first or the second anchor) and then coupled to a third anchor. Tension may be adjusted as disclosed herein using a tension adjusting construct, and the flexible member 20 may be locked with the third anchor to maintain this tension.
[0052]
[0053] Actuation member 530 may include wheel or knob that that may rotated to adjust tension on the flexible member 20. Actuation member 530 may include a means to engage (directly or indirectly) the flexible member 20. Shown in
[0054] Another example means of engaging the flexible member limbs 20a, 20b with the actuation member 530 is illustrated in
[0055] In some embodiments, alternatively to, or in addition to a tensioning adjusting constructs disclosed herein, the flexible member may be tailored for improved primary repair augmentation constructs. For example, the flexible member may be formed to have a modulus of elasticity that more closely resembles native tissues when compared with, for example a suture tape. Flexible member may have an increased degree of elasticity compared with a suture tape which may provide an augmenting construct with a wider range of initial tension and therefore a tensioning construct may have a wider target range for improved outcomes. Flexible member may be absorbable or degradable over a period of time that approximates or slightly lags the healing time of the primary repair. For example, augmentation via the flexible member may diminish over time, the time preferably sufficient for the primary repair construct to significantly heal and integrate with the joint. As a specific example, a primary repair healing time may be approximately 6-8 weeks, and complimentary degradable flexible member may preferably begin to diminish augmentation during the latter part of the 6-8 week period. It is thought that having the primary repair gradually increase its share of the load as it heals, may improve the primary repair outcomes. The inventors envision a flexible member that begins to absorb at some point along the primary repair healing time, and is preferably fully absorbed in less than a year. Stated otherwise, the inventors envision an augmentation construct that degrades over time, to gradually decrease the load absorbed by the augmentation construct and thereby transfer an increased load or strain absorbed by the primary repair construct during the primary repair healing. Two or more flexible members, with differing degradation times may provide a gradual decrease in tension across the augmenting construct over time for example. Alternatively, a single stand of flexible member that preferentially degrades from the outer periphery first may gradually become thinner and inherently increase in elasticity over time, thereby gradually increasing the load on the primary repair construct.
[0056] The flexible member may be a collagen-based structure that may have a width, thickness and elasticity that in combination augments the primary repair as disclosed herein. The collagen-based structure may be configured to provide a target set of mechanical properties for improved augmentation of the target joint, and may include customizing a volume of collagen fibrils, forming a collagen composite with other materials or formed in combination with a substrate. Different joints, for example a knee or an ankle may require a different configuration of the collagen based structure in combination with the overall dimensions of the flexible member, to provide the improved augmentation properties for that target joint.
[0057] The disclosed kit may augment an adjustable lateral ankle ligament repair. The disclosed kit may be used to augment a Broström procedure. Augmentation may be with a suture tape, such as for example with ULTRABRACE.sup.⋄ offered for sale by Smith and Nephew. Once the anterior talofibular ligament (ATFL) and calcaneofibular ligament (CFL) are securely repaired (the repair), the disclosed kit may augment the repair and allow the surgeon to tension the construct after the anchors have been inserted to achieve desired tension. The surgeon may customize the tightness of augmentation with the tension adjusting construct.
[0058] One skilled in the art will realize the disclosure may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The foregoing examples are therefore to be considered in all respects illustrative rather than limiting of the disclosure described herein. Scope of the disclosure is thus indicated by the appended claims, rather than by the foregoing description, and all changes that come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.