Negative-pressure balance system for gear box of centrifugal compressor

Abstract

A negative-pressure balance system for a gearbox of a centrifugal compressor includes the gearbox, a hermetically-sealed low-level oil collecting tank and a U-shaped negative-pressure balance pipe. The gearbox is connected to a respirator, and the back pressure of the respirator is a local ambient atmospheric pressure. The bottom of the gearbox and the low-level oil collecting tank are connected by an oil conduit. An oil demister communicated with the low-level oil collecting tank is mounted at the top of the low-level oil collecting tank. The oil demister at least includes a ventilation device. The respirator is communicated with a front-end lubricating point in the gearbox. One end of the U-shaped negative-pressure balance pipe is communicated with the respirator, and the other end of the U-shaped negative-pressure balance pipe is communicated with a rear-end lubricating point in the gearbox.

Claims

1. A negative-pressure balance system for a gearbox of a centrifugal compressor, comprising: the gearbox, wherein the gearbox is connected to a respirator, and a back pressure of the respirator is a local ambient atmospheric pressure; and a hermetically-sealed low-level oil collecting tank, wherein the hermetically-sealed low-level oil collecting tank is located below the gearbox; wherein, a bottom of the gearbox and the hermetically-sealed low-level oil collecting tank are connected by an oil conduit; an oil demister communicated with the hermetically-sealed low-level oil collecting tank is mounted at a top of the hermetically-sealed low-level oil collecting tank, and the oil demister at least comprises a ventilation device, and a volume of ventilated air of the oil demister in operation is greater than a leakage amount from an internal space of the gearbox, wherein a negative pressure is established not only in the hermetically-sealed low-level oil collecting tank, but also in the internal space of the gearbox; the respirator is communicated with a front-end lubricating point in the gearbox; the negative-pressure balance system for the gearbox of the centrifugal compressor further comprises a U-shaped negative-pressure balance pipe, wherein a first end of the U-shaped negative-pressure balance pipe is communicated with the respirator, and a second end of the U-shaped negative-pressure balance pipe is communicated with a rear-end lubricating point in the gearbox.

2. The negative-pressure balance system for the gearbox of the centrifugal compressor according to claim 1, wherein the oil demister comprises a filter cylinder communicated with the hermetically-sealed low-level oil collecting tank, the filter cylinder is inside provided with a filter material, and the ventilation device is arranged on the filter cylinder.

3. The negative pressure balance system for the gearbox of the centrifugal compressor according to claim 2, wherein the ventilation device comprises a driving motor and a suction fan driven by the driving motor, and the hermetically-sealed low-level oil collecting tank is ventilated by the suction fan.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 shows a schematic diagram of the structure of a negative-pressure balance system for a gearbox of a centrifugal compressor.

(2) FIG. 2 shows a schematic diagram of the gearbox negative-pressure balance system in the negative-pressure balance system for the gearbox of the centrifugal compressor.

DETAILED DESCRIPTION OF THE EMBODIMENTS

(3) The technical solutions in the embodiments of the present invention will be described clearly and completely in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work shall fall within the scope of the protection of the present invention.

(4) Referring to FIGS. 1 and 2, a negative-pressure balance system for a gearbox of a centrifugal compressor includes the gearbox 1. The gearbox 1 is connected to the respirator 2. The respirator 2 is communicated with the front-end lubricating point in the gearbox, and the back pressure of the respirator 2 is the local ambient atmospheric pressure.

(5) The negative-pressure balance system for the gearbox of the centrifugal compressor further includes the hermetically-sealed low-level oil collecting tank 3. The low-level oil collecting tank 3 is located below the gearbox 1, and the bottom of the gearbox 1 and the low-level oil collecting tank 3 are connected by the oil conduit 4. The lubricating oil in the gear box 1 is returned through the oil conduit 4.

(6) The oil demister 5 communicated with the low-level oil collecting tank 3 is mounted at the top of the low-level oil collecting tank 3. The oil demister 5 at least includes the ventilation device, and the volume of ventilated air of the oil demister 5 in operation is greater than the leakage amount from the internal space of the gearbox 1, to establish the negative pressure not only in the low-level oil collecting tank 3, but also in the internal space of the gearbox 1. The oil demister 5 is a conventional device in the art. The oil demister includes the filter cylinder 6 communicated with the low-level oil collecting tank 3, and the filter cylinder 6 is provided with filter material (such as filler, filter cotton and others). The ventilation device is arranged on the filter cylinder, and the ventilation device includes the driving motor 7 and the suction fan driven by the driving motor. The low-level oil collecting tank 3 is ventilated by the suction fan.

(7) The negative-pressure balance system for the gearbox of the centrifugal compressor further includes the U-shaped negative-pressure balance pipe 8. One end of the U-shaped negative-pressure balance pipe 8 is communicated with the respirator 2, and the other end of the U-shaped negative-pressure balance pipe 8 is communicated with the rear-end lubricating point in the gearbox 1.

(8) In the present invention, when the ventilation device of the oil demister 5 performs ventilation, a certain negative pressure is formed in the low-level oil collecting tank 3. The low-level oil collecting tank 3 and the bottom of the gear box 1 are connected by the oil conduit 4. Since, the oil conduit is not fully filled during oil guide, the interior of the gearbox and the low-level oil collecting tank are communicated with each other. Thus, the negative pressure is also established in the internal space of the gearbox 1. Meanwhile, considering that the gearbox 1 is not completely sealed, for instance, there always exists a certain leakage at the flange joint, etc., it is stipulated that the volume of ventilated air of the oil demister 5 in operation is greater than the leakage amount from the internal space of the gearbox 1, thereby ensuring the negative pressure in the gearbox 1.

(9) When the leakage amount and the volume of ventilated air reach a certain balance, the negative pressure remains constant. When the lubricating oil completes lubrication of each lubricating point in the gearbox (each lubricating point in the gearbox refers to the section in the gearbox 1 required to be lubricated, such as gear meshing point and the like. Along the flow path of the lubricating oil, the lubricating point at the front end of the path is the front-end lubricating point, and the lubricating point at the rear end of the path is the rear-end lubricating point), under the combined action of the difference between front and rear oil pressures and the negative pressure in the gearbox, the lubricating oil flows quickly to the bottom of the gearbox 1 and flows back to the low-level oil collecting tank 3 through the oil conduit 4 to complete a lubrication cycle.

(10) In the initial stage of the return of the lubricating oil and the establishment of the negative pressure in the gearbox, the oil level in the gearbox 1 rises, and the lubricating oil flows into the U-shaped negative-pressure balance pipe 8 at the rear-end lubricating point to achieve the function of sealing and isolating from the external pressure.

(11) When the negative pressure is stable, the liquid level difference in the U-shaped negative-pressure balance pipe 8 remains constant. Since the respirator 2 is communicated with the atmospheric environment, the liquid level on one side of the U-shaped negative-pressure balance pipe 8 communicated with the rear-end lubricating point is higher than the liquid level on the other side of the U-shaped negative-pressure balance pipe 8 communicated with the respirator.

(12) When the negative pressure is excessively high, the liquid level difference in the U-shaped negative-pressure balance pipe 8 increases, and the liquid level on one side of the U-shaped negative-pressure balance pipe 8 communicated with the rear-end lubricating point rises. When the liquid level increases to the highest point on this side, the excess lubricating oil will flow back to the gearbox 1 to maintain the internal negative pressure within a certain scope.

(13) When the negative pressure is excessively low, the oil return speed of the gearbox slows, and some of the lubricating oil may be accumulated at the bottom of the gearbox. Meanwhile, the internal volume communicated with the oil demister is reduced. Due to the constant volume of ventilated air, the negative pressure is quickly increased, the lubricating oil at the bottom of the gearbox 1 returns quickly, and the internal negative pressure is gradually balanced and stable.