REMANUFACTURED HYDRAULIC CYLINDER AND CYLINDER COUPLER THEREFOR
20220090715 · 2022-03-24
Inventors
Cpc classification
F16L33/224
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L33/2076
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L33/223
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A convertible hose connector assembly includes a clamping nut, a crimp sleeve, a hose insert, and a replacement pipe. The crimp sleeve is coupled to the hose insert and the hose insert is coupled to the replacement pipe. The replacement pipe replaces a coupler coupled to a convertible top hydraulic cylinder prior to being remanufactured to produce a remanufactured convertible top hydraulic cylinder. The remanufactured convertible top hydraulic cylinder including at least one of the hose connector assembly.
Claims
1. A hose connector assembly comprising: an attachment assembly including: a pipe having a first end and a second end, the replacement pipe having an internal bore extending therethrough and a retention collar spaced apart from the second end; a hose insert positioned at the first end of the pipe, the hose insert having a proximal end and a distal end, and a central bore that corresponds to the internal bore of the pipe, with an outer surface having a pattern disposed thereon; a hose insertion member positioned between the pipe and the hose insert having an outer surface, and a second central bore that corresponds to the central bore of the hose insert, the hose insertion member defining a flange at the proximal end of the hose insert; a crimping sleeve attachable to the hose insertion member, the crimping sleeve having an end body and a crimp sleeve, the crimp sleeve having an internal bore and an outer surface, the outer surface having a threaded portion and at least one relief slot extends through the crimp sleeve; and a clamping nut having a bore with a threaded portion interfaceable with the threaded portion of the crimp sleeve, whereupon tightening of the clamping nut directs the inner bore proximate the at least one relief slot toward the outer surface of the hose insert, whereupon a hose portion positioned therebetween can be clamped between the outer surface of the hose insert and the inner bore in sealed engagement.
2. The hose connector assembly of claim 1 wherein the pipe further includes an elbow portion between the first end and the second end thereof.
3. The hose connector assembly of claim 2 wherein the elbow portion comprises an angle of between 60° and 180°.
4. The hose connector assembly of claim 1 wherein the crimping sleeve is attached to the hose insertion member through an interference fit a threaded engagement and a brazed connection.
5. The hose connector assembly of claim 1 wherein the attachment assembly comprises a single monolithic member.
6. The hose connector assembly of claim 1 wherein the hose insertion member further includes a stop collar positioned at a second side thereof, wherein the stop collar interfaces with the end body of the crimping sleeve.
7. The hose connector assembly of claim 1 wherein the crimping sleeve further includes an outer surface configured for engagement by a wrench.
8. The hose connector assembly of claim 7 wherein the crimping sleeve further includes an outer surface configured for engagement by a wrench.
9. A hydraulic cylinder comprising: a body having at least one port in communication with a cylinder having a rod slidably movable within the cylinder; a hose connector assembly including: an attachment assembly including: a pipe having a first end and a second end, the replacement pipe having an internal bore extending therethrough and a retention collar spaced apart from the second end; a hose insert positioned at the first end of the pipe, the hose insert having a proximal end and a distal end, and a central bore that corresponds to the internal bore of the pipe, with an outer surface having a pattern disposed thereon; a hose insertion member positioned between the pipe and the hose insert having an outer surface, and a second central bore that corresponds to the central bore of the hose insert, the hose insertion member defining a flange at the proximal end of the hose insert; a crimping sleeve attachable to the hose insertion member, the crimping sleeve having an end body and a crimp sleeve, the crimp sleeve having an internal bore and an outer surface, the outer surface having a threaded portion and at least one relief slot extends through the crimp sleeve; and a clamping nut having a bore with a threaded portion interfaceable with the threaded portion of the crimp sleeve, whereupon tightening of the clamping nut directs the inner bore proximate the at least one relief slot toward the outer surface of the hose insert, whereupon a hose portion positioned therebetween can be clamped between the outer surface of the hose insert and the inner bore in sealed engagement.
10. The hydraulic cylinder of claim 9 wherein the pipe further includes an elbow portion between the first end and the second end thereof.
11. The hydraulic cylinder assembly of claim 10 wherein the elbow portion comprises an angle of between 60° and 180°.
12. The hydraulic cylinder assembly of claim 9 wherein the crimping sleeve is attached to the hose insertion member through an interference fit a threaded engagement and a brazed connection.
13. The hydraulic cylinder assembly of claim 9 wherein the attachment assembly comprises a single monolithic member.
14. The hydraulic cylinder assembly of claim 9 wherein the hose insertion member further includes a stop collar positioned at a second side thereof, wherein the stop collar interfaces with the end body of the crimping sleeve.
15. The hydraulic cylinder assembly of claim 9 wherein the crimping sleeve further includes an outer surface configured for engagement by a wrench.
16. The hydraulic cylinder of claim 9 wherein the crimping sleeve further includes an outer surface configured for engagement by a wrench.
17. The hydraulic cylinder of claim 9 wherein the hydraulic cylinder further includes a clip engageable with the retention collar of the pipe that is positioned within the port thereof, to preclude removal of the pipe from within the port.
18. The hydraulic cylinder of claim 17 wherein the clip includes a fork portion with the pipe extending through the fork portion, and further comprising a fastener attaching the clip to the body.
19. The hydraulic cylinder of claim 9 wherein the at least one port comprises a pair of ports, each having a hose connector assembly interfaced therewith.
20. A method of rebuilding a cylinder comprising the steps of: removing at least one pipe from a port of a body of a cylinder; providing a hose connector assembly of claim 1; inserting the pipe of the hose connector assembly into the port of a body of a cylinder; coupling the pipe so as to preclude removal from within the port; inserting a hose over the hose insert thereof; and fastening the clamping nut to the clamping sleeve so as to sealingly clamp the hose to the hose insert.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The disclosure will now be described with reference to the drawings wherein:
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DETAILED DESCRIPTION OF THE DISCLOSURE
[0046] While this disclosure is susceptible of configuration in many different forms, there is shown in the drawings and described herein in detail a specific configuration(s) with the understanding that the present disclosure is to be considered as an exemplification and is not intended to be limited to the configuration(s) illustrated.
[0047] It will be understood that like or analogous elements and/or components, referred to herein, may be identified throughout the drawings by like reference characters. In addition, it will be understood that the drawings are merely schematic representations of the invention, and some of the components may have been distorted from actual scale for purposes of pictorial clarity.
[0048] Referring now to the drawings and in particular to
[0049] The convertible hose connector assembly 10 is shown in the
[0050] The crimping sleeve 12 includes an end body 20 and a crimp sleeve 22. The end body 20 includes an outer surface 23, a first side 24, a second side 26 opposite the first side 24 and an internal bore portion 28. In at least one configuration, the outer surface 23 of the end body 20 is hexagonal in shape such that a wrench (e.g., open end wrench) can be used to prevent the crimp sleeve 22 from rotating while the clamping nut 16 is secured thereto. The crimp sleeve 22 extends from the first side 24 of the end body 20, and includes a proximal end 30, a distal end 32, an outer surface 34 and an internal bore 36. The proximal end 30 is at the first side of the end body 20. The outer surface 24 comprises a generally cylindrical portion that includes the threaded region 38 near the proximal end 30. The outer surface 23 tapers inwardly to a conical configuration toward the distal end 32 thereof. The threaded region 38 extends onto the conical portion. The conical portion further includes at least one relief slot 39 extending therethrough. In the configuration shown, two relief slots that are evenly spaced apart axially are shown. In other configurations, more or less relief slots can be utilized on opposing sides of each other.
[0051] The internal bore 36 comprises a generally uniform diameter opening of substantially uniform cross-sectional diameter. A plurality of surface patterns 37 are disposed along the internal bore 36, and especially along the portion which includes the at least one relief slot 39. In the configuration shown, the surface patterns 37 comprise a plurality of spaced apart teeth that extend in a direction that is perpendicular to the internal bore 36.
[0052] It will be understood that the internal bore portion 28 of the end body 20 and the internal bore 36 are collinear and generally, together, define the internal bore of the crimping sleeve 12, and typically share a common central axis. It is contemplated that crimping sleeve 12 comprises a single monolithic member that is machined into the final configuration. Such a monolithic member has advantages from the standpoint of a minimization of components and adds to the robustness of the design (i.e., minimizing leaks at joints and the like). In addition, such a configuration minimizes distortion of the hose (i.e., twisting and the like). Of course, multiple components could be utilized.
[0053] The hose insertion member 14 is shown in
[0054] The hose insert 42 comprises a generally cylindrical configuration that includes a proximal end 60, a distal end 62, an outer surface 64 and a central bore 66. The hose insert 42 extends from the first side 50 of the end body 40 of the hose insertion member 14 and is generally coaxial therewith. The central bore 66 generally corresponds to the central bore 56 of the end body 20. The outer surface 64 of the hose insert 42 includes a pattern 68, which in the configuration shown comprises a plurality of spaced apart ridges each of which encircles the outer surface 64. The edges of which may comprise barbs which tend to allow insertion of a hose (not shown), but provide additional resistance to removal thereof.
[0055] At an interface of the hose insert 42 and the first side 50 of the end body 40, a flange 67 is defined. As will be explained, this flange 67 forms the physical stop for the hose that is inserted over the hose insert 42. As will be explained, when installed, the distal end 62 of the hose insert 42 matches the distal end 32 of the crimp sleeve 22. The crimp sleeve 22 is fixedly coupled (e.g., press fit, threaded, brazed, etc.) to the end body 40.
[0056] The replacement pipe 63 is integrated with the second side 52 of the end body 40. The replacement pipe 63 includes an internal bore portion 65. In at least one configuration, the internal bore portion 65 of the replacement pipe 63 may be substantially a same diameter as the internal bore portion 28 of the hose insertion member 14 (whereas in other configurations, the diameters may be different). The replacement pipe 63 includes an elbow portion 69 substantially centrally disposed between a first end 71 of the replacement pipe 63 and a second end 73 of the replacement pipe 63. As shown, the elbow portion 69 is less than ninety (90) degrees, which in at least one configuration, substantially matches an angle from a hose coupler that was attached to a convertible top hydraulic cylinder 105 prior to being remanufactured to produce a remanufactured convertible top hydraulic cylinder 505, included within convertible top hydraulic system 140 (
[0057] The clamping nut 16 is shown in
[0058] The smooth bore portion 79 generally comprises a diameter that is smaller than the threaded portion 77. The smooth bore portion 79 is configured to have a diameter such that, and as will be explained below, successive engagement of the threaded portion 77 with the threaded region 38 of the crimp sleeve 22 will direct the clamping nut 16 toward the end body 20, and push the outer surface 34 that includes the relief slots 39 inwardly toward the respective hose insert 42, thereby crimping the hose positioned therebetween. In the configuration shown, the smooth bore portion 79 is tapered toward the distal end, although variations are contemplated. In addition, while the smooth bore portion 79 is shown to be smooth, in other configurations, a surface pattern or variation may be present thereon.
[0059] With reference to
[0060] The operation of the convertible hose connector assembly 10, 100 will be set forth with particular reference to
[0061] In such instances, where replacement of the convertible top hydraulic cylinder 105 is necessitated (i.e., the hydraulic cylinder leaks, hose couplers leak, or has otherwise failed), the present convertible hose connector assembly 10, 100 can be utilized. With continued reference to
[0062] More specifically, reference is made to
[0063] Once the insertion is completed of the hydraulic hoses 106, 108 into the crimping sleeve 12, the hydraulic hoses 106, 108 can be inserted over the respective hose inserts 42. In particular, the end of hose 106 is directed over the distal end 62 of the hose insert 42. The dimensions are such that some resistance will generally be encountered to the insertion. Further insertion eventually directs the end of the hose into contact with the flange 67 which precludes further insertive movement. When inserted, the hydraulic hoses 106, 108 are positioned between the crimp sleeve 22 and the hose insert 42. The barbs on the outer surface of the hose insert 42 generally resist the removal of the hydraulic hoses 106, 108 from the inserted and seated position.
[0064] Next, the clamping nut 16 is coupled to the proper end of the crimping sleeve 12. In particular, the clamping nut 16 is directed over the distal end 32 of the crimp sleeve 22. The threaded portion 77 of the bore 76 eventually contacts and initiates mating with the threaded region 38 of the crimp sleeve 22. As the clamping nut 16 is tightened (i.e., directed toward the central body through rotation), the smooth bore portion 79 presses against the outer surface 34 directing the same inwardly. Due to the different relief slots 39, portions of the outer surface 34 are deflected inwardly toward and into contact with the outer surface of the hoses 106, 108. Continued rotation tightens the clamping nut 16 and further inwardly directs the crimp sleeve 22 against the surface of the hydraulic hoses 106. 108, thereby sandwiching the hydraulic hoses 106, 108 between the hose insert 42 on the inside and the internal bore 36 of the crimp sleeve 22. The cooperation of the surface pattern 37 of the internal bore 36 and the pattern 68 of the hose insert 42 provides additional seal strength so as to make a fluid tight connection. Preferably, the clamping nut 16 is further tightened until the inner end 72 of the clamping nut 16 reaches the first side 24 of the end body 20. In other configurations, the clamping nut 16 may be tightened to a particular torque instead of being directed into contact with the end body 20.
[0065] Once completed, the air can be bled from the system, and replaced with hydraulic fluid. The use of the two hose connector assemblies provides the remanufactured convertible top hydraulic cylinder 505 with the ability to take advantage of existing hoses that are already installed, thereby not requiring the extensive removal process. It will be understood that the convertible hose connector assembly 10, 100 of the present disclosure is configured to withstand large pressures of the type that would be found on such hydraulic equipment which is generally utilized for the operation of convertible tops. Through testing, such a hose connector assembly maintains a leak proof configuration at pressures in the area of 10,000 psi. Of course, this is merely exemplary, and the disclosure is not limited to use in association with such a pressure or pressures near or approximate to such a pressure.
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[0067] The remanufactured convertible top hydraulic cylinder 505 can further include clips 516 to secure, such as with screws (or other fasteners) 520, the two (2) the convertible hose connector assemblies 10, 100 to a body 518 of the remanufactured convertible top hydraulic cylinder 505. In such a configuration, to remanufacture a cylinder, the hydraulic cylinder may be provided with slots 522, 524 which can be formed (i.e., machined in one configuration) into the body 518 proximate the ports 506. 508. The clips 516 are configured to fit within the slots 522, 524 and each include a fork portion 517 which allows for the replacement pipe to extend therethrough. The fork portion 517 is sized so as to permit placement of the replacement pipe therein, while precluding passage of the retention collar 75 therebeyond.
[0068] To attach the clips 516 to the hydraulic cylinder 505, bores 519 are defined in body 518 of the hydraulic cylinder. The clips 516 further include openings 525 which correspond to the bores 519, and, the bores 519 may be threaded. Fasteners 520 can be threaded through the openings 525 and into the respective bores 519 so as to clamp the clips 516 therebetween while capturing the retention collar along with the replacement pipe within the respective one of the ports 506, 508. With the configuration shown, the two (2) the convertible hose connector assemblies 10, 100 are able to swivel left and right once coupled to the body 518, while being precluded from removal from within the respective ports 506, 508. In other configurations, the clips may extend over the body without being in slots, and the clips may be coupled unitized (that is joined together) and attached to the body through other structures, such as adhesion, interference fit, riveting, bolting or otherwise.
[0069] The hydraulic cylinder 105 can fail at any number of places. For example, the hydraulic cylinder 105 can fail at a seal within the body 518, this seal being replaced with a new rod seal 512 to create the remanufactured convertible top hydraulic cylinder 505. The hydraulic cylinder 105 can also fail where the hydraulic hoses 106, 108 attach to the body 518. The remanufactured convertible top hydraulic cylinder 505 further includes new bushings 514 (e.g., brass bushings) and new seals 515 (e.g., O-rings) for each of the convertible hose connector assemblies 10, 100, the bushings 514 allowing the convertible hose connector assemblies 10, 100 to swivel left and right. In some instances, it may not be necessary to remove or replace the bushings and/or the seal.
[0070] Also, the replacement pipe 63 can be made at various angles and lengths. For example, a first convertible hose connector assembly 10 can include an elbow portion 69 that has a different angle than a second convertible hose connector assembly 10. Also, the lengths of the replacement pipe 63 can vary depending upon where the hydraulic hoses 106, 108 are disposed on a particular vehicle. For example, a first convertible hose connector assembly 10 can include a taller replacement pipe 63 than a second convertible hose connector assembly 10, such that the hydraulic hoses 106, 108 can be stacked atop one another. Thus, the convertible hose connector assemblies 10, 100 can be configured to match whatever configuration is utilized for a particular vehicle being serviced. It is further contemplated, as indicated above, that the elbow portion may be straight (i.e., 180° thereby defining a straight member).
[0071] The foregoing description merely explains and illustrates the disclosure and the disclosure is not limited thereto except insofar as the appended claims are so limited, as those skilled in the art who have the disclosure before them will be able to make modifications without departing from the scope of the disclosure.