Propeller assembly with noise reducing hub arrangement
11299246 ยท 2022-04-12
Assignee
Inventors
Cpc classification
International classification
Abstract
A propeller assembly is provided for mounting on a rotatable propeller shaft having a terminal end. The propeller assembly includes a housing structure extending along a longitudinal axis and having first and second ends. The housing structure includes an inner surface defining a cavity and an opening in the second end in communication with the cavity. A bushing assembly has first and second ends and includes an outer surface engageablc with the inner surface of the housing structure. An adaptor has first and second sides and is adapted for receipt on the propeller shaft. The adaptor has an enlarged portion having a diameter greater than a diameter of the opening in the second end of the housing structure. A nut is receivable on the terminal end of the propeller shaft. The nut is threadable on the propeller shaft to a tightened configuration wherein the nut engages the adaptor and maintains the propeller assembly on the propeller shaft. The nut, in the tightened configuration, the first side of the adaptor engages the second end of the bushing assembly and the enlarged portion of the adaptor is spaced from the second end of the housing structure.
Claims
1. A propeller assembly for mounting on a rotatable propeller shall having a terminal end, comprising: a housing structure extending along a longitudinal axis and having first and second ends and an inner surface defining a cavity therein, the second end of the housing structure being defined by a terminal surface defining an opening in communication with the cavity in the housing structure; a spindle receivable in the cavity of the housing structure, the spindle having first and second ends and an inner surface defining a passageway for receiving the propeller shaft therethrough; an adaptor having first and second sides, an opening between the first and second sides and adapted for receiving the propeller shaft therethrough, and an enlarged portion having a diameter greater than a diameter of the opening in the terminal surface of the second end of the housing structure; and a nut receivable on the terminal end of the propeller shaft, the nut threadable on the propeller shaft to a tightened configuration wherein the nut engages the adaptor and maintains the propeller assembly on the propeller shaft; wherein with the nut in the tightened configuration, the first side of the adaptor engages the second end of the spindle and the enlarged portion of the adaptor is spaced from the second end of the housing structure.
2. The propeller assembly of claim 1 wherein the spindle includes an outer surface and wherein the propeller assembly includes a longitudinally extending key extending along the outer surface of the spindle.
3. The propeller assembly of claim 2 wherein: the inner surface of the housing structure including a first portion being a first radial distance from the longitudinal axis and a second portion being a second radial distance from the longitudinal axis; the key including a radially outer surface being a third radial distance from the longitudinal axis; and the third radial distance is greater than the first radial distance and less than the second radial distance.
4. The propeller assembly of claim 2 wherein the key fragments from the outer surface of the spindle in response to a predetermined force thereon.
5. The propeller assembly of claim 1 wherein the spindle includes a bushing molded over the outer surface of the spindle, the bushing including an outer surface engageable with an inner surface of the housing structure.
6. The propeller assembly of claim 5 wherein the bushing is formed from a resilient material.
7. The propeller assembly of claim 6 wherein the bushing has a generally square-shaped cross section and rounded corners.
8. The propeller assembly of claim 1 wherein the inner surface of the spindle includes a plurality of longitudinally extending splines.
9. The propeller assembly of claim 1 wherein the inner surface of the housing structure has a generally square-shaped cross section.
10. The propeller assembly of claim 1 wherein the inner surface of the housing structure is defined by: first and second spaced sidewalls, the first and second sidewalls being tapered from the first end to the second end of the housing structure; and third and fourth spaced sidewalls, the third and fourth sidewalls being tapered from the first end to the second end of the housing structure.
11. The propeller assembly of claim 10 wherein the inner surface of the housing structure is further defined by: a first rounded corner interconnecting the first and third sidewalls; a second rounded corner interconnecting the third and second sidewalls; a third rounded corner interconnecting the second and fourth sidewalls; and a fourth rounded corner interconnecting the fourth and first sidewalls.
12. A propeller assembly for mounting on a rotatable propeller shaft having a terminal end, comprising: a housing structure extending along a longitudinal axis and having first and second ends and an inner surface defining a cavity therein, the second end of the housing structure being defined by a terminal surface defining an opening in communication with the cavity in the housing structure; a bushing assembly having first and second ends and being receivable in the cavity of the housing structure, the bushing assembly including: a spindle having an inner surface defining a passageway for receiving the propeller shaft therethrough; and a bushing molded over the spindle, the bushing having an outer surface engageable with the inner surface of the housing structure; an adaptor having first and second sides, an opening between the first and second sides and adapted for receiving the propeller shaft therethrough, and an enlarged portion having a diameter greater than a diameter of the opening in the terminal surface of the second end of the housing structure; and a nut receivable on the terminal end of the propeller shaft, the nut threadable on the propeller shaft to a tightened configuration wherein the nut engages the adaptor and maintains the propeller assembly on the propeller shaft; wherein with the nut in the tightened configuration, the first side of the adaptor engages the second end of the bushing assembly and the enlarged portion of the adaptor is spaced from the second end of the housing structure.
13. The propeller assembly of claim 11 wherein the spindle includes an outer surface having a longitudinally extending key extending therealong, the key extending radially from the outer surface of the spindle.
14. The propeller assembly of claim 11 wherein the bushing is formed from a resilient material.
15. The propeller assembly of claim 11 wherein the inner surface of the spindle includes a plurality of longitudinally extending splines.
16. The propeller assembly of claim 11 wherein the inner surface of the housing structure has a generally square-shaped cross section.
17. The propeller assembly of claim 11 wherein the adaptor includes a cylindrical body having a flange projecting radially therefrom, the flange defining the enlarged portion of the adaptor.
18. The propeller assembly of claim 11 wherein the second side of the adaptor includes a recess formed therein, the recess communicating with the opening in the adaptor.
19. The propeller assembly of claim 18 wherein the recess in the second side of the adaptor has a diameter greater than a diameter of the nut, such that the nut is at least partially received in the recess with the nut in the tightened configuration.
20. The propeller assembly of claim 11 wherein the inner surface of the housing structure is defined by: first and second spaced sidewalls, the first and second sidewalls being tapered toward each other from the first end to the second end of the housing structure; and third and fourth spaced sidewalls, the third and fourth sidewalls being tapered toward each other from the first end to the second end of the housing structure.
21. A propeller assembly for mounting on a rotatable propeller shaft having a terminal end, comprising: a housing structure extending along a longitudinal axis and having first and second ends, the housing structure including an inner surface defining a cavity and an opening in the second end in communication with the cavity; a bushing assembly having first and second ends and including an outer surface engageable with the inner surface of the housing structure; an adaptor having first and second sides and being adapted for receipt on the propeller shaft, the adaptor having an enlarged portion having a diameter greater than a diameter of the opening in the second end of the housing structure; and a nut receivable on the terminal end of the propeller shaft, the nut threadable on the propeller shaft to a tightened configuration w herein the nut engages the adaptor and maintains the propeller assembly on the propeller shaft; wherein with the nut in the tightened configuration, the first side of the adaptor engages the second end of the bushing assembly and the enlarged portion of the adaptor is spaced from the second end of the housing structure.
22. The propeller assembly of claim 21 wherein the adaptor includes a cylindrical body having a flange projecting radially therefrom, the flange defining the enlarged portion of the adaptor.
23. The propeller assembly of claim 21 wherein the adaptor includes a passage therethrough for receiving the propeller shaft therethrough and wherein the second side of the adaptor includes a recess formed therein, the recess communicating with the passage through the adaptor.
24. The propeller assembly of claim 23 wherein the recess in the second side of the adaptor has a diameter greater than a diameter of the nut, such that the nut is at least partially received in the recess with the nut in the tightened configuration.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The drawings furnished herewith illustrate a preferred construction of the present invention in which the above advantages and features are clearly disclosed as well as others which will be readily understood from the following description of the illustrated embodiment.
(2) In the drawings:
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DETAILED DESCRIPTION OF THE DRAWINGS
(12) Referring to
(13) Referring to
(14) Inner housing 22 of central hub 20 includes forward end 40, rearward end 42 and inner surface 36 extending therebetween along a central axis 43, coaxial with longitudinal axis 13, and defining inner cavity 37 for receiving bushing assembly 60, as hereinafter described. Inner housing 22 includes an opening 37a in forward end 40 thereof communicating to provide access to inner cavity 37, for reasons hereinafter described. As best seen in
(15) Referring back to
(16) As best seen in
(17) As best seen in
(18) Spindle 62 includes a forward end 61 and rearward end 63 having a reduced diameter portion 65 projecting therefrom. As best seen in
(19) Referring to
(20) Similar to spindle 62, it is contemplated for keys 68 of spindle 110 to be frangible such that keys 68 disengage from outer surface 114 of spindle 110 in response to a predetermined force thereon. Further, similar to spindle 62, spindle 110 includes a forward end 61 and rearward end 63 having a reduced diameter portion 65 projecting therefrom. Reduced diameter portion 65 of spindle 110 terminates at a generally flat, ring-shaped terminal surface 67 having an outer diameter less than or generally equally to the diameter of opening 48 in inner housing 22, for reasons hereinafter described.
(21) Bushing assembly 60 further includes bushing 72 fabricated from any one of various resilient natural or synthetic materials which normally retain their molded shape, permit some flexing and distortion under shear, and resume their molded shape after the stress is removed. Bushing 72 includes forward end 73, rearward end 75 and outer surface 74 corresponding in shape to inner surface 36 of inner housing 22 of central hub 20,
(22) First side 71a of first face 69a is interconnect to second side 73b of second face 69b by a generally arcuate, longitudinally extending first corner 75a. First side 73a of second face 69b is interconnect to second side 77b of third face 69c by a generally arcuate, longitudinally extending second corner 75b. First side 77a of third face 69c is interconnect to second side 79b of fourth face 69d by a generally arcuate, longitudinally extending third corner 75c. First side 79a of fourth face 69d is interconnect to second side 71b of first face 69a by a generally arcuate, longitudinally extending fourth corner 75d. As described, bushing assembly 60 has a generally square-shaped cross section. For reasons hereinafter described, it can be appreciated the outer surfaces 81a-81d, of corners 75a-75d, respectively, are at a maximum distance D3 from longitudinal axis 13 at forward end 73 of bushing 72 and at a minimum distance D4 from longitudinal axis 13 at rearward end 75 of bushing 72. As best seen in
(23) Referring back to
(24) In order to mount the propeller assembly 10 on propeller shaft 12, terminal end 14 of propeller shaft 12 is axially inserted through opening 59 in plate 57 and through bushing assembly 60 such that splines 18 on outer surface 17 of propeller shaft 12 mesh with splines 70 along inner surface 64 of spindle 62 and such that terminal end 14 of propeller shaft 12 extends through the opening 48 at rearward end 42 of inner housing 22,
(25) Referring to
(26) Spider washer 90 is further defined by flange portion 96 projecting radially outward from outer surface 95 of body portion 93. Flange portion 96 of spider washer 90 includes first and second faces 96a and 96b, respectively, interconnected by generally cylindrical terminal edge 98. It is contemplated for a plurality of circumferentially spaced tabs 102 to extend from terminal edge 98 of flange portion % of spider washer 90. Tabs 102 are adapted for receiving a tab washer (not shown) which may be provided by selected OEM manufacturers of marine drive equipment in order to help maintain propeller assembly 10 on drive shaft 12.
(27) Second face 96b of flange portion 96 is interconnected to second end surface 89 of body portion 93 by cylindrical surface 101. Cylindrical surface 101 defines a recess or enlarged cavity in flange portion 96. Enlarged cavity 100 is in communication with passageway 94 and is of sufficient dimension to receive nut 16 threaded on terminal end 14 of propeller shaft 12 therein.
(28) Spider washer 90 is positioned about propeller shaft 12 such that: 1) first end 87a of body portion 83 extends into opening 48 in inner housing 22; 2) splines 98 extending along of inner surface 92 of spider washer 90 mesh with splines 18 of propeller shaft 12; 3) first end surface 87 of body portion 93 of spider washer 90 engages terminal surface 67 of spindle 62; and 4) first face 96a of flange portion 96 of spider washer 90 is spaced from terminal surface 55 of lip 49 of inner housing 22, by gap 104. With spider washer 90 positioned on propeller shaft 12, as heretofore described, nut 16 is threaded on terminal end 14 of propeller shaft 12 to a tightened configuration such that first end surface 87 of body portion 93 of spider washer 90 is maintain against terminal surface 67 of spindle 62 thereby capturing bushing assembly 60 between nut 16 and reduced diameter portion 57a of plate 57 and retaining bushing assembly 60, and hence, propeller assembly 10 on propeller shaft 12. With nut 16 in the tightened configuration, first face 96a of flange portion 96 of spider washer 90 is spaced from terminal surface 55 of lip 49 of inner housing 22 by gap 104, thereby allowing limited axial movement of inner housing 22 with respect to bushing assembly 60. It can be appreciated that flange portion 96 of spider washer 90 retains inner housing 22 on propeller shaft 12. It has been found that by providing limiting axial movement of inner housing 22 with respect to bushing assembly 60 reduces the noise generated by propeller assembly 10 during operation of an engine of the marine vehicle operatively connected to propeller assembly 10.
(29) As is conventional, meshed splines 18 and 70 of propeller shaft 12 and spindle 62, respectively, translate rotation of propeller shaft 12 to central hub 20 through bushing assembly 60. Rotation of the propeller blades 30 projecting from outer surface 26 of outer housing 24 propels a marine vehicle through the water. If propeller blades 30 become fixed due to engagement with an object in the w ater such that the propeller blades cannot rotate, it can be appreciated that the engine of the marine vehicle will continue to attempt to rotate propeller shaft 12. As a result, rotational force will be exerted on keys 68 projecting from outer surface 66 of spindle 62 by the propeller shaft 12. If the force on keys 68 exceeds a predetermined force, keys 68 will compress the bushing 72 and rotate. As shown in
(30) During operation of a marine vehicle in a body of water, rotation of propeller shaft 12 is translated to propeller assembly 10 such that propeller blades propel the marine vehicle through the body of water. In the event that propeller blades 30 become fixed due to engagement with an object in the water, it can be appreciated that the engine of the marine vehicle will continue to attempt to rotate propeller shaft 12. With propeller assembly 10 fixed by the object in the body of water, the rotational force generated by propeller shaft 12 on bushing assembly 60 will urge keys 68 into engagement with corresponding second sides 41b, 43b, 47b and 49b of corresponding faces 39a-39d of inner surface 36 of inner housing 22, as heretofore described. With keys 68 engaging corresponding second sides 41b. 43b, 47b and 49b of corresponding faces 39a-39d of inner surface 36 of inner housing 22, it is contemplated for keys 68 to fragment from outer surface 66 of spindle 62 in response to predetermined forces thereon. As a result, alter keys 68 fragment from outer surface 66 of spindle 62, bushing assembly 60 is free to rotate within cavity 37 of inner housing 22. In such manner, it is intended to avoid damage to the engine and to the drive system of the marine vehicle.
(31) It can be appreciated that propeller assembly 10 may be assembled as heretofore described prior to the mounting thereof on propeller shaft 12. In such manner, bushing assembly 60 may be modified so as to adapt to various types of propeller shafts 12 produced by different manufacturers. In other words, utilizing a modified bushing assembly 60, propeller assembly 10 may be mounted on each of the various types of propeller shafts. Further, various modes of carrying out the invention are contemplated as being within the scope of the following claims particularly pointing out and distinctly claiming the subject matter which is regarded as the invention.