LIQUID DISCHARGING APPARATUS
20220097380 · 2022-03-31
Inventors
- Fumio Nakazawa (Okazaki, JP)
- Yoshinori Osakabe (Seto, JP)
- Taichi SHIRONO (Nagoya, JP)
- Sosuke Kuroyanagi (Nishio, JP)
Cpc classification
B41J29/38
PERFORMING OPERATIONS; TRANSPORTING
B41J2/175
PERFORMING OPERATIONS; TRANSPORTING
B41J2/16511
PERFORMING OPERATIONS; TRANSPORTING
B41J2/16508
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A liquid discharging apparatus, having a head with a nozzle surface, a reservoir section having a liquid reservoir chamber and a first atmosphere communication path, a liquid flow path connecting the head with the liquid reservoir chamber, a first switching assembly to switch states of the first atmosphere communication path between a connecting state and a disconnecting state, a cap having a body and a second atmosphere communication path, a movable assembly to move the cap between a covering position and a separated position, and a controller, is provided. The controller is configured to control the head to discharge the liquid, and after discharging the liquid from the head, control the movable assembly to move the cap from the separated position to the covering position. With the cap being located at the covering position, the first atmosphere communication path is placed in the disconnecting state.
Claims
1. A liquid discharging apparatus, comprising: a head having a nozzle surface, on which nozzles are formed; a reservoir section, having: a liquid reservoir chamber configured to store liquid; and a first atmosphere communication path connecting the liquid reservoir chamber with outside; a liquid flow path connecting the head with the liquid reservoir chamber for the liquid to flow therein; a first switching assembly configured to switch states of the first atmosphere communication path between a connecting state, in which the first atmosphere communication path is connected with the outside, and a disconnecting state, in which the first atmosphere communication path is disconnected from the outside; a cap having: a body delimiting a covering space, the body being configured to cover the nozzle surface through the covering space; and a second atmosphere communication path connecting the covering space with the outside; and a movable assembly configured to move the cap between a covering position, at which the body covers the nozzle surface, and a separated position, at which the body is separated from the nozzle surface; and a controller configured to: control the head to discharge the liquid; and after discharging the liquid from the head, control the movable assembly to move the cap from the separated position to the covering position, wherein, with the cap being located at the covering position, the first atmosphere communication path is placed in the disconnecting state.
2. The liquid discharging apparatus according to claim 1, wherein the controller is configured to control the first switching assembly to operate for placing the first atmosphere communication path in the disconnecting state while the cap is located at the covering position.
3. The liquid discharging apparatus according to claim 1, further comprising a second switching assembly configured to switch states of the second atmosphere communication path between a connecting state, in which the second atmosphere communication path is connected with the outside, and a disconnecting state, in which the second atmosphere communication path is disconnected from the outside, wherein, with the cap being located at the covering position, the second atmosphere communication path is placed in the connecting state.
4. The liquid discharging apparatus according to claim 3, wherein the controller is configured to control the second switching assembly to operate for placing the second atmosphere communication path in the connecting state while the cap is located at the covering position.
5. The liquid discharging apparatus according to claim 4, wherein the controller is configured to control the second switching assembly to switch the second atmosphere communication path from the disconnecting state to the connecting state after an end of discharging of the liquid from the head and before moving the cap from the separated position to the covering position through the movable assembly.
6. The liquid discharging apparatus according to claim 1, further comprising a second switching assembly configured to switch states of the second atmosphere communication path between a connecting state, in which the second atmosphere communication path is connected with the outside, and a disconnecting state, in which the second atmosphere communication path is disconnected from the outside, wherein, with the cap being located at the covering position, the second atmosphere communication path is placed in the disconnecting state.
7. The liquid discharging apparatus according to claim 6, wherein the controller is configured to control the second switching assembly to operate for placing the second atmosphere communication path in the disconnecting state while the cap is located at the covering position.
8. The liquid discharging apparatus according to claim 7, wherein the controller is configured to control the second switching assembly to operate for switching the states of the second atmosphere communication path from the disconnecting state to the connecting state after an end of discharging of the liquid from the head and before moving the cap from the separated position to the covering position through the movable assembly.
9. The liquid discharging apparatus according to claim 7, wherein the second atmosphere communication path is in the disconnecting state while the head is discharging the liquid.
10. The liquid discharging apparatus according to claim 6, wherein the controller is configured to: control the second switching assembly to operate to switch the states of the second atmosphere communication path from the disconnecting state to the connecting state before discharging the liquid from the head; control the movable assembly to move the cap from the covering position to the separated position, after switching the states of the second atmosphere communication path from the disconnecting state to the connecting state through the second switching assembly; and control the head to discharge the liquid after moving the cap from the covering position to the separated position through the movable assembly.
11. The liquid discharging apparatus according to claim 1, further comprising a pump connected with the covering space through a flow path, wherein, with the cap being located at the covering position, the controller is configured to activate the pump to cause the liquid to be expelled from the head through the nozzles, after switching the states of the second atmosphere communication path from the connecting state to the disconnecting state through the second switching assembly.
12. The liquid discharging apparatus according to claim 1 wherein the controller is configured to control the first switching assembly to operate for arranging the liquid to be discharged from the head with the first atmosphere communication path in the disconnecting state.
13. The liquid discharging apparatus according to claim 7, wherein the controller is configured to control the second switching assembly to operate to switch the states of the second atmosphere communication path from the connecting state to the disconnecting state after an end of moving the cap from the separated position to the covering position through the movable assembly.
14. The liquid discharging apparatus according to claim 1, wherein the liquid reservoir chamber includes a plurality of liquid reservoir chambers, wherein the reservoir section has a plurality of air chambers, each of which is connected with one of the plurality of liquid reservoir chambers, wherein the first atmosphere communication path includes a plurality of first atmosphere communication paths, each of which connects one of the plurality of air chambers with the outside, and wherein the first switching assembly is configured to switch states of the plurality of first atmosphere communication paths collectively between a connecting state, in which the plurality of first atmosphere communication paths are connected with the outside, and a disconnecting state, in which the plurality of first atmosphere communication paths are disconnected from the outside.
15. The liquid discharging apparatus according to claim 1, wherein the liquid reservoir chamber includes a plurality of liquid reservoir chambers, wherein the reservoir section has a plurality of air chambers, each of which is connected with one of the plurality of liquid reservoir chambers, wherein the first atmosphere communication path includes a plurality of first atmosphere communication paths, each of which connects one of the plurality of air chambers with the outside, and wherein the first switching assembly is configured to switch states of the plurality of first atmosphere communication paths individually between a connecting state, in which each of the plurality of first atmosphere communication paths is connected with the outside, and a disconnecting state, in which each of the plurality of first atmosphere communication paths is disconnected from the outside.
16. The liquid discharging apparatus according to claim 1, wherein the controller is configured to control the head to discharge the liquid at a sheet, and wherein, one of prior to discharging the liquid at the sheet from the head and while the liquid is being discharged at the sheet from the head, the controller is configured to control the first switching assembly to operate and control the head for arranging the liquid to be discharged from the head located in a position, in which the head does not face the sheet, with the first atmosphere communication path being placed in the connecting state.
17. The liquid discharging apparatus according to claim 1, wherein the controller is configured to control the head to discharge the liquid at a sheet, and wherein, one of prior to discharging the liquid at the sheet from the head and while the liquid is being discharged at the sheet from the head, the controller is configured to control the first switching assembly to operate and control the head for arranging the liquid to be discharged from the head located in a position, in which the head does not face the sheet, with the first atmosphere communication path being placed in the disconnecting state.
18. The liquid discharging apparatus according to claim 1, further comprising an expandable/contractive member delimiting an inner space connected with the second atmosphere communication path, the expandable/contractive member being configured to one of expand and contract in response to pressure variations in the second communication path.
19. The liquid discharging apparatus according to claim 1, wherein the head is configured to form menisci with the liquid in the nozzles, the menisci being maintained without collapsing when pressure in the reservoir section is equal to atmospheric pressure.
Description
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
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DETAILED DESCRIPTION
Embodiment
[0023] In the following paragraphs, with reference to the accompanying drawings, an embodiment of the present disclosure will be described. It is noted that various connections may be set forth between elements in the following description. These connections in general and, unless specified otherwise, may be direct or indirect and that this specification is not intended to be limiting in this respect.
[0024] In the following description, directivity indicated by a pointing arrow, from a root of a stem toward a pointing head, will be expressed by a term “orientation,” whereas back or forth movability along a line extending through a stem and a pointing head of an arrow will be expressed by a term “direction.”
[0025] Moreover, positional relation within the printer 100 and each part or item included in the printer 100 will be mentioned on basis of a posture of the printer 100 in an ordinarily usable condition as indicated by the bi-directionally pointing arrows in
[0026] [Overall Configuration of Printer 100]
[0027] The printer 100 as shown in
[0028] [Internal Configuration of Printer 100]
[0029] The printer 100 as shown in
[0030] [Housing 300]
[0031] The housing 300 as shown in
[0032] [Feeder Tray 110]
[0033] The feeder tray 110 to store sheets M may be installed in the housing 300 through the opening 330. On a bottom 111 of the feeder tray 110, as shown in
[0034] [Ejection Tray 120]
[0035] In the housing 300, at a position above the feeder tray 110, a sheet outlet 370 is formed. Through the sheet outlet 370, the sheet M, on which an image is recorded in the printer 100, may be ejected. The sheet M with the image recorded thereon may be called as a printed material M. The ejection tray 120 is arranged at a lower-frontward position with respect to the sheet outlet 370. The ejection tray 120 may support the printed material M.
[0036] [Feeder 130]
[0037] The feeder 130 as shown in
[0038] The shaft 131 is supported by a frame, which is not shown, and extends in the widthwise direction 9 at a position above the bottom 111. The feeder arm 132 is supported by the shaft 131 at a basal end part thereof. The feeder arm 132 is pivotable in a circumferential direction 3B of the shaft 131. The feeder arm 132 extends lower-rearward from the basal end part. The feeder roller 133 is attached to a tip end part of the feeder arm 132. The feeder roller 133 is rotatable in a circumferential direction 3C of a shaft 135, which is parallel to the shaft 131. The driving-force transmission assembly 134 may include a gear train and a driving belt and may be arranged inside the feeder arm 132.
[0039] Overall behaviors of the feeder 130 are herein described. The feeder roller 133 may contact an uppermost one of the sheets M stacked on the bottom 111 of the feeder tray 110. The driving-force transmission assembly 134 may transmit a force, generated by a feeder motor 271 (see
[0040] [Conveyer Path 1]
[0041] As shown in
[0042] [Outer Guide 140, Inner Guide 150]
[0043] The outer guide 140 and the inner guide 150 delimit an outermost part and an innermost part of the curved path P1, respectively.
[0044] Conveyance of the sheet M is herein described. The sheet M fed to the sheet inlet P0 may be guided by the outer guide 140 and the inner guide 150 to be conveyed in the curved path P1. Thereafter, the sheet M may be passed to the conveyer roller pair 160.
[0045] [Conveyer Roller Pair 160]
[0046] The conveyer roller pair 160 includes a driving roller 161 and a pinch roller 162. The driving roller 161 and the pinch roller 162 are arranged to contact each other in the vertical direction 7 across a downstream end part of the curved path P1 and extend in the widthwise direction 9 along the downstream end part of the curved path P1. The driving roller 161 in the present embodiment contacts the pinch roller 162 from above. Optionally, however, the driving roller 161 may contact the pinch roller 162 from below.
[0047] The driving roller 161 may rotate by a force generated by a conveyer motor 272 (see
[0048] [Ejection Roller Pair 170]
[0049] As shown in
[0050] The driving roller 171 may rotate by the force generated by the conveyer motor 272. The spur roller 172 may be rotated by the rotation of the driving roller 171. The driving roller 171 and the spur roller 172 may nip the sheet M and rotate to convey the sheet M further downstream in the conveying orientation 4. Thereby, the sheet M may be ejected outside through the sheet outlet 370.
[0051] [Platen 180]
[0052] The platen 180 is located between the conveyer roller pair 160 and the ejection roller pair 170 in the front-rear direction 8. The platen 180 has a supporting surface 181 spreading in the front-rear direction 8 and the widthwise direction 9. The supporting surface 181 delimits a lowermost part of the linear path P2 and may support the sheet M conveyed by the conveyer roller pair 160 from below. The supporting surface 181 may be formed of upper-end faces of a plurality of ribs protruding upward from the platen 180 and longitudinally extending in the front-rear direction 8. Optionally, however, the supporting surface 181 may be a plain upper surface of the platen 180.
[0053] [Carriage 190]
[0054] The printer 100 as shown in
[0055] The carriage 190, as shown in
[0056] [Head 200]
[0057] The head 200 as shown in
[0058] The head 200 accommodates piezoelectric devices (not shown), which correspond to the nozzles 203 on one-to-one basis. Driving waveforms modulated by the controller 270 may be applied to the piezoelectric devices in the head 200, and thereby the head 200 may discharge the ink and consume the ink stored therein through the nozzles 203 in a discharging orientation 7D, i.e., downward.
[0059] [Conveyer 210 (A Part of First Switching Assembly)]
[0060] The conveyer 210 as shown in
[0061] The head 200 may move above an ink dischargeable range R11 (see, for example,
[0062] [Reservoir Section 220, Lids 230]
[0063] The reservoir section 220 being an ink tank is attached to the upper face 202 of the head 200, as shown in
[0064] The reservoir section 220 has, as shown in
[0065] As shown in
[0066] As shown in
[0067] The bottom wall 221A spreads on the upper face 202 of the head 200. A frontward edge and a rearward edge of the bottom wall 221A are substantially parallel to the front-rear direction 8.
[0068] The first front wall 221B and the rear wall 221C extend upward from the front edge and the rear edge of the bottom wall 221A, respectively. An extended end, i.e., an upper end, of the first front wall 221B is located to be lower than an extended end of the rear wall 221C.
[0069] The first upper wall 221D spreads between the upper end of the first front wall 221B and an intermediate position P41 (see
[0070] In the first upper wall 221D, as shown in
[0071] As shown in
[0072] The left-side wall 221G and the right-side wall 221H, as shown in
[0073] Next, the plurality of divider walls 222 will be described with reference to
[0074] The plurality of divider walls 222 include three (3) vertical divider walls 222A and a vertical divider wall 222B, which delimit the inner space 220A, together with the outer wall 221, into four (4) ink reservoir chambers 220B, an air chamber 220C, and a valve accommodating space 220D.
[0075] The vertical divider walls 222A align spaced apart from one another in the widthwise direction 9 in the inner space 220A. In particular, the vertical divider walls 222A extend upward from the bottom wall 221A at different positions and spread in the front-rear direction 8 and the vertical direction 7. Each of the vertical divider walls 222A is connected to the first upper wall 221D (see
[0076] The vertical divider wall 222B extends downward from the second upper wall 221E at a position separated leftward from the right-side wall 221H and spreads in the vertical direction 7 and the front-rear direction 8. The vertical divider wall 222B extends in the vertical direction 7 to a position separated above from the extended ends of the vertical divider walls 222A.
[0077] The four ink reservoir chambers 220B are spaces enclosed by the bottom wall 221A, the first front wall 221B, the rear wall 221C, the first upper wall 221D, the left-side wall 221G, the right-side wall 221H, the three vertical divider walls 222A. The four ink reservoir chambers 220B may store inks in four (4) different colors (e.g., yellow, magenta, cyan, and black). Each ink reservoir chamber 220B is connectable with the outside of the reservoir section 2210 through a corresponding one of the through holes 221J.
[0078] The air chamber 220C is a space enclosed by the second front wall 221F, the rear wall 221C, the second upper wall 221E, the left-side wall 221G, and the right-side wall 221H. The air chamber 220C is located at an upper position with respect to the upper indexes 223U. The air chamber 220C may store at least a part of the air, i.e., an air portion, in the reservoir section 220. Optionally, the air chamber 220C may be enclosed by another divider wall(s) or may be a so-called labyrinth flow path.
[0079] As shown in
[0080] The upper indexes 223U, as shown in
[0081] The lower indexes 223L are arranged on the outer surface of the first front wall 221B at a position lower than the upper indexes 223U. Each of the lower indexes 223L is arranged at a lower position with respect to a corresponding one of the upper indexes 223U. The lower indexes 223L are located at a same position in the vertical direction 7 and spaced apart from one another to align in the widthwise direction 9.
[0082] Each of the upper indexes 223U and the lower indexes 223L has a linear form extending in the widthwise direction 9. The upper indexes 223U and the lower indexes 223L may be marked on the outer surface of the first front wall 221B by engraving, embossing, or painting in a colorant. Each of the upper indexes 223U is a sign indicating a surface level of a maximum amount of the ink storable in the ink reservoir chambers 220B that are behind the upper indexes 223U. Each of the lower indexes 223L is a sign indicating a surface level of the ink, at which the ink reservoir chamber 220B should be refilled with the ink.
[0083] As shown in
[0084] The lids 230 may be formed of, for example, flexible resin. The lids 230 are attachable to and detachable from upper ends of the cylindrical walls 224 by the user to close and open the injection ports 224A.
[0085] As shown in
[0086] In the bottom wall 221A, four (4) outflow ports 221L are formed at positions coincident with lower ends of the four ink reservoir chambers 220B. Each of the outflow ports 221L are through holes formed vertically through the bottom wall 221A and are continuous with a corresponding one of the ink flow paths 204. Through the outflow ports 221L, the inks in the ink reservoir chambers 220B may be supplied to the head 200. In the present embodiment, the air chamber 220C is entirely located to be higher than the outflow ports 221L. Optionally, however, the air chamber 220C may be at least partly located at an upper position with respect to the outflow port 221L.
[0087] [Valve Unit 240, Opener member 250 (Part of First Switching Assembly)]
[0088] As shown in
[0089] The spring 241 may be a compressive coil spring, of which natural length is substantially equal to or larger than a distance between the right-side wall 221H and the vertical divider wall 222B in the widthwise direction 9. The spring 241 is accommodated in the valve accommodating space 220D with an axis thereof aligning in parallel with the widthwise direction 9. A leftward end of the spring 241 is fixed to the vertical divider wall 222B. To a rightward end of the spring 241, the valve body 242 is fixed.
[0090] The valve body 242 may, when the opener member 250 is not contacting the valve body 242, with an inner surface of the right-side wall 221H serving as a valve seat, close the first atmosphere communication path 221K by an urging force of the spring 241. Thereby, the first atmosphere communication path 221K is placed in a disconnecting state, in which the ink reservoir chambers 220B and the outside of the reservoir section 220 are disconnected.
[0091] A frame 301, as shown in
[0092] [Cap 260]
[0093] As shown in
[0094] The base portion 261 has an approximately rectangular upper surface in a plan view along the vertical direction 7. The lip portion 262 protrudes upward from an upper surface of the base portion 261 at positions in the vicinity of circumferential edges and has a form of a rectangular frame. The base portion 261 and the lip portion 262 delimit a covering space 260A, through which the entire nozzles 203 formed in the head 200 may be covered with the cap 260. The plurality of fluid communication paths 263 are through holes formed at positions in an area enclosed by the lip portion 262 through the base portion 261 from the upper surface to a lower surface. Optionally, solely one fluid communication path 263 rather than a plurality of fluid communication paths 263 may be formed. In, for example,
[0095] The cap 260 is supported by a frame 302, which spreads in the front-rear direction 8 and the widthwise direction 9, through a lift assembly 264. The lift assembly 264 may move the cap 260 vertically between a capping position P31 and an uncapping position P32 by a driving force generated under control of the controller 270 by a lift motor 274 (see
[0096] [Second Switching Assembly 280]
[0097] As shown in
[0098] The electric-operable three-way valve 282 has, additionally to the inflow port 282A, two (2) outflow ports 282B, 282C and a valve body (not shown) in a valve box. The individual tube 283 is connected to the outflow port 282B at one end thereof, and the other end of the individual tube 283 is open to the atmosphere. The individual tube 284 is connected to the outflow port 282C at one end thereof and to an inlet port 290A of a tube pump 290 at the other end thereof.
[0099] The valve body of the electric-operable three-way valve 282 is movable between a first valve position and a second valve position, which are not shown, under the control of the controller 270 (see
[0100] [Tube Pump 290]
[0101] The tube pump 290 may be, for example, a rotary tube pump, and has the inlet port 290A and an outlet port 290B. A waste ink tank (not shown) is connected to the outlet port 290B through a waste ink tube 291, which allows the fluid to flow therein.
[0102] [Volume Vb of Air Portion]
[0103] Next, with reference to
[0104] While the valve body 242 (see
[0105] Meanwhile, the printer 100 may conduct a flushing action before or during the image is recorded on the sheet M in the discharging process. In particular, the head 200 may, under the control of the controller 270, discharge the inks through the nozzles 203 at the ink receiver 194. Therefore, the volume of the air portion may increase even more by the flushing action, and the air pressure in the air portion may decrease, as the time proceeds. In the present embodiment, the discharging process includes acts of the controller 270 for the flushing action.
[0106] In this regard, duration of the discharging process may be a factor to change the air pressure in the reservoir section 220.
[0107] In the present embodiment, the air pressure of the air portion in the reservoir section 220 when the first atmosphere communication path 221K is in the disconnecting state, i.e., one atmosphere (1 atm), may be represented by a sign Po. When the air pressure in the reservoir section 220 is equal to the atmospheric pressure, menisci formed with the inks in the nozzles 203 may be maintained without collapsing. While a change in the volume of the air portion due to a change in volumes of the inks caused by the discharging process may be represented by a sign ΔV, and a change in the pressure of the air portion may be represented by a sign ΔP, the volume Vb is controlled to satisfy a formula: Vb=(Po+ΔP)*ΔV/ΔP . . . (1).
[0108] Moreover, while a pressure resistance of the menisci formed with the inks in the nozzles 203 may be represented by a sign Pm, ΔP satisfies a formula: ΔP≤Pm . . . (2).
[0109] The pressure resistance Pm may be predetermined based on the specifications of the inks and the head 200. In order to calculate the pressure resistance Pm of the ink menisci, surface tension of the authentic inks provided by the manufacturer or distributor of the printer 100 and the contact angle with the authentic inks may be used. In particular, if a diameter of each nozzle 203 is d, the surface tension of the inks may be represented by a sign σ, and the contact angle of the inks at the lower face 201 of the nozzles 203 may be represented by a sign θ, Pm may be obtained from a formula: Pm=4*σ*cos θ/d . . . (3). Meanwhile, the diameter d of the nozzle 203 may be based on an exit diameter of the nozzle 203.
[0110] The surface tension σ may be obtained, for example, by the Wilhelmy method. The contact angle θ may be the contact angle when an ink is dropped on the lower face 201, which is the flat ink discharge surface, and may be obtained by, for example, the θ/2 method.
[0111] The specific image is a multicolor pattern image defined in ISO/IEC 24734, which is established by the International Organization for Standardization. The color pattern image is an image defined in ISO/IEC 24734, and is described in image data in a predetermined data format (doc format, xls format, pdf format, etc.).
[0112] The specific condition is recording the specific image continuously for 30 seconds on a sheet in A4-size in the standard mode defined in ISO/IEC 24734. The specific condition includes, in particular, a resolution (CR×LF) and a margin size. The resolution may be, for example, 600×300 dpi. In a case of the doc format, the margin size is 34.3 mm on each of the top and the bottom, and 29.2 mm on each of the left and the right sides of the sheet. In a case of the xls format, the margin size is 3 mm on each of the top and the bottom, and 3 mm on each of the left and the right sides of the sheet.
[0113] [Controller 270]
[0114] As shown in
[0115] The ASIC is electrically connected with the motors 271-274. The ASIC may generate and output controlling signals V21, V22, V23, V24 to rotate the feeder motor 271, the conveyer motor 272, the carriage motor 273, and the lift motor 274, respectively. The ASIC is, moreover, electrically connected with the electric-operable three-way valve 282 and the tube pump 290. The ASIC may generate and output controlling signals V25 for locating the valve body of the electric-operable three-way valve 282 at one of the first valve position and the second valve position. Further, the ASIC may generate and output controlling signals V26 for activating the tube pump 290.
[0116] The controller 270 has a timer 275 as an internal circuit of the CPU. The timer 275 may, according to an instruction from the CPU, accumulate a time length from a point when a start command is input to a point when a stop command is input as duration. When the duration reaches a predetermined time threshold value, the timer 275 returns a response indicating the reach to the CPU. The time threshold value is set to a time length shorter than a time length that may cause the menisci in the nozzles 203 to collapse due to the increased negative pressure in the inner space 220A. The time length that may cause the menisci in the nozzles 203 to collapse may be determined in advance while the printer 100 is being designed by the manufacturer through, for example experiments. In the present embodiment, the time threshold value is 30 seconds or may be a time length including 30 seconds and an allowance.
[0117] [Image Recording Process by Controller 270]
[0118] When the printer 100 is standing by for image recording, the head 200, the cap 260, and the valve unit 240 are at positions shown in
[0119] When the printer 100 is standing by, the valve body of the electric-operable three-way valve 282 (see
[0120] When the printer 100 is standing by or running an image recording process, the controller 270 may receive a print job and store the received print job in, for example, the RAM. A sender of the print job may be a personal computer or a smartphone which may communicate with the printer 100. The print job is an execution command for an image recording process and includes at least image data and setting information. The image data describes an image to be recorded in the image recording process. The image data may describe an image to be recorded on a single sheet M or a plurality of images to be recorded on a plurality of sheets M. The setting information describes settings for the image recording process including, for example, a print mode, a size of the sheet(s) M, margins on the sheet(s) M, and resolutions of the image(s).
[0121] The controller 270 may select one of print jobs stored in the RAM and start an image recording process (see
[0122] As shown in
[0123] In S102, the controller 270 determines whether an execution condition to conduct a purging process is satisfied. For determining whether the execution condition is satisfied, known technologies may be applied. If the controller 270 determines that the execution condition is satisfied, the flow proceeds to S116, or if the controller 270 determines that the execution condition is not satisfied, the flow proceeds to S103.
[0124] In S103, the controller 270 conducts a separating process, a second-path disconnecting process, and a flushing process, in this recited order. In the present embodiment, two (2) examples of the flushing process are given below. Optionally, however, the second-path disconnecting process in S103 prior to the flushing process may be omitted.
[0125] The controller 270 conducts the separating process with the cap 260. In particular, the controller 270 outputs the controlling signals V24 to control the lift assembly 264 through the lift motor 274 to lower the cap 260 from the capping position P31 to the uncapping position P32 (see
[0126] For a first example of the flushing process, the controller 270 may move the head 200 in the widthwise direction 9 to the flushing position P22. In particular, the controller 270 may output the controlling signals V23 to the carriage motor 273 to control the conveyer 210 to move the carriage 190 in the widthwise direction 9. While the carriage 190 is being moved, the controller 270 may determine an updated position of the head 200 based on signals from a linear encoder 193 (see
[0127] After the flushing process, the controller 270 may conduct a moving process, in which the controller 270 outputs the controlling signals V23 to the carriage motor 273 and moves the head 200 from the flushing position P22 to the home position, i.e., the capped position P21. Meanwhile, the controller 270 may monitor updated positions of the head 200 periodically and, when the updated position matches the capped position P21, the controller 270 may stop outputting the controlling signals V23. The controller 270 may exit S103 thereafter.
[0128] For a second example of the flushing process, the controller 270 may control the head 200 to discharge the ink at the cap 260 staying at the position above the cap 260, without moving the head 200 to the flushing position P22. The controller 270 may activate the timer 275 to count the duration from the start and the end of discharging the inks from the head 200. The controller 270 may exit S103 thereafter.
[0129] In S104, the controller 270 selects a unit of the driving signals stored in the RAM for a pass to be run in a discharging process in S108.
[0130] In S105, the controller 270 conducts a cueing process and controls one of the sheets M in the feeder tray 110 to be conveyed to a cueing position, which is a position in the linear path P2 straight below the sheet sensor 205 (see
[0131] In the cueing process, in particular, the controller 270 outputs the controlling signals V21 to the feeder motor 271 to control the feeder roller 133 to convey the sheet M in the curved path P1. Thereafter, the controller 270 outputs the controlling signals V22 to the conveyer motor 272 to control the conveyer roller pair 160 to convey the sheet M to the cueing position in the linear path P2. While outputting the controlling signals V22, the controller 270 obtains signals from the sheet sensor 205 periodically and stops outputting the controlling signals V22 in response to a change of levels of the obtained signals. Thus, the sheet M may pause on the supporting surface 181 with a frontward edge of the sheet M located at the cueing position.
[0132] In S106, the controller 270 determines an ink dischargeable range R11 (see
[0133] In S107, the controller 270 outputs the controlling signals V23 to the carriage motor 273 to move the head 200 from the capped position P21 to a position straight above a discharge-start position in the ink dischargeable range R11. The discharge-start position is an initial position for the head 200 when an image for a single pass is to be recorded on the sheet M on the supporting surface 181.
[0134] Before S107, in other words, when the head 200 is located at the capped position P21, as shown in
[0135] In S107, moreover, the controller 270 conducts a measure-start process. In particular, as the controller 270 starts outputting the controlling signals V23, in other words, as the head 200 starts moving from the capped position P21, the controller 270 conducts the measure-start process, in which the controller 270 activates the timer 275 to start measuring time.
[0136] In S108, the controller 270 conducts a conveying process, in which the head 200 is conveyed in the scanning direction 9, i.e., the widthwise direction 9, and a discharging process. The conveying process to convey the head 200 in the scanning direction 9 may be hereinafter called as a scanning process. In particular, in the scanning process, the controller 270 outputs the controlling signals V23 to the carriage motor 273 to control the conveyer 210 to convey the head 200 in one way, i.e., rightward or leftward, in the scanning direction 9 for a pass.
[0137] The discharging process may be conducted with the first atmosphere communication path 221K being closed and while the controlling signals V23 are being output in the scanning process. In particular, while the head 200 is moving above the ink dischargeable range R11, the controller 270 applies the unit of driving signals selected in either S104 (see
[0138] Having finished outputting the driving signal in the pass, the controller 270 stops outputting the controlling signals V23. Moreover, the controller 270 commands the timer 275 to stop measuring. The controller 270 exits S108 thereafter.
[0139] In S109 (see
[0140] In S110, the controller 270 conducts a withdrawing process and an open-to-atmosphere process to move the head 200 to reciprocate in the scanning direction 9 between the updated position and the contact position P23. In particular, the controller 270 obtains the updated position of the head 200 based on the signals from the linear encoder 193 (see
[0141] In S111, the controller 270 determines whether an entire image for the sheet M is completely recorded. When the controller 270 determines that the image recording is not completed, the controller 270 proceeds to S114, or when the controller 270 determines that the image recording is completed, the controller 270 proceeds to S112.
[0142] In S114, the controller 270 selects another unit of the driving signals for a next pass. Moreover, the controller 270 conducts an intermittent conveying process. In particular, in the intermittent conveying process, the controller 270 outputs the controlling signals V22 to the conveyer motor 272 to control the conveyer roller pair 160 to convey the sheet M in the conveying orientation 4, e.g., frontward, by a distance equal to a single pass in the conveying orientation 4 and controls the conveyer roller pair 160 to stop rotating. The controller 270 proceeds to S107 (see
[0143] In S112, the controller 270 conducts an ejecting process to eject the printed material M. In particular, the controller 270 may output the controlling signals V22 to the conveyer motor 272 to control the conveyer roller pair 160 and the ejection roller pair 170 to eject the printed material M through the sheet outlet 370 at the ejection tray 120.
[0144] In S113, the controller 270 determines whether image recording to record the entire images on the sheet M is completed. When the controller 270 determines that the image recording is not completed, the controller 270 proceeds to S103 (see
[0145] In S115, the controller 270 conducts the moving process to move the head 200 to the capped position P21, a second-path connecting process, and a capping process, in this recited order.
[0146] The controller 270 conducts the moving process, in which the controller 270 moves the head 200 in the widthwise direction 9 to the capped position P21. While the head 200 is moving toward the capped position P21, the valve body 242 does not contact the opener member 250; therefore, the first atmosphere communication path 221K may be maintained in the disconnecting state (see
[0147] In S116 (see
[0148] [Benefits]
[0149] In the embodiment described above, while the cap 260 covers the nozzles 203, the first atmosphere communication path 221K is in the disconnecting state, and the fluid communication paths 263 being the second atmosphere communication path are in the connecting state. Therefore, when the nozzles 203 are capped, the inks may be restrained from leaking outside the reservoir section 220 through the first atmosphere communication path 221K.
[0150] The cap 206 may be made of a flexible material. Therefore, when the cap 260 contacts the lower face 201 of the head 200 for the capping process, the cap 206 may resiliently deform, and a volume of the covering space 260A may decrease. Meanwhile, the controller 270 conducts the second-path connecting process in S115 after the end of the discharging process in S108 and before beginning the capping process in S115. In this arrangement, during the capping process, the valve body of the electric-operable three-way valve 282 is at the first valve position; therefore, the pressure in the reservoir section 220 that may increase due to the deformation of the cap 260 and the reduction of the volume in the covering space 260A may be released through the fluid communication paths 263 and the common tubes 281. In other words, during the capping process, the pressure may be restrained from varying, and the menisci in the nozzles 203 may not be deformed or collapse easily.
[0151] In S103, the controller 270 conducts the separating process and the second-path disconnecting process in this recited order. In this arrangement, during the separating process, the valve body of the electric-operable three-way valve 282 is at the first valve position; therefore, during the separating process, even if the air pressure in the covering space 260A decreases, the pressure may be released through the fluid communication paths 263 and the common tubes 281. In other words, during the separating process, the pressure may be restrained from varying, and the menisci in the nozzles 203 may not be deformed or collapse easily. Moreover, after the separating process, the second-path disconnecting process locates the valve body of the electric-operable three-way valve 282 at the second valve position; therefore, the air be restrained from entering the fluid communication paths 263 or the common tubes 281. Accordingly, in the fluid communication paths 263 and the common tubes 281, the inks may be restrained from dehydrating.
[0152] In S116, the controller 270 switches the states of the fluid communication paths 263 being the second communication path from the connecting state to the disconnecting state through the second switching assembly 280, and thereafter activates the tube pump 290. In this arrangement, the inks in the head 200 may be securely discharged outside at the cap 260.
[0153] In S107, the controller 270 conducts the first-path disconnecting process and controls the first switching assembly to operate in preparation for the discharging process to be conducted in S108 with the first atmosphere communication path 221K being in the disconnecting state while the discharging process is being conducted in S108. Therefore, during the discharging process, the first atmosphere communication path 221K is in the disconnecting state. In this arrangement, while the inks are being consumed, the air pressure in the reservoir section 220 may be maintained negative. Therefore, even when the sheet M accidentally contacts the nozzles 203 during the discharging process, the inks may be restrained from leaking over the sheet M.
[0154] In S115, the controller 270 moves the head 200 to the capped position P21. The capped position P21 is a position, in which the head 200 may not face the sheet M. In a next round to conduct the image recording process shown in
[0155] Alternatively, the controller 270 may conduct the flushing process in the first example in S103 in
[0156] Optionally, the first atmosphere communication path 221K may be formed in the reservoir section 220, the vale unit 240 may be located inside the reservoir section 220, and the opener member 250 may be formed in a frame (not shown), in an arrangement such that the first atmosphere communication path 221K is placed in the connecting state when the head 200 is located at the flushing position P22.
[0157] According to the embodiment described above, the reservoir section 220 has the plurality of ink reservoir chambers 220B and the first atmosphere communication path 221K connecting the inside and the outside of the ink reservoir chambers 220B. The first switching assembly may switch the states of the first atmosphere communication path 221K between the connecting state, in which the plurality of ink reservoir chambers 220B are collectively connected to the outside, and the disconnecting state, in which the plurality of ink reservoir chambers 220B are collectively disconnected from the outside. Therefore, the controller 270 may be released from burdens to switch states of the ink reservoir chambers 220B individually.
MODIFIED EXAMPLES
[0158] Although an example of carrying out the invention has been described, those skilled in the art will appreciate that there are numerous variations and permutations of the liquid discharging apparatus that fall within the spirit and the scope of the invention as set forth in the appended claims. It is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or act described above. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims. In the meantime, the terms used to represent the components in the above embodiment may not necessarily agree identically with the terms recited in the appended claims, but the terms used in the above embodiment may merely be regarded as examples of the claimed subject matters. Described below will be modified examples of the present embodiment.
First Modified Example (Modified Example of Second Atmosphere Communication Path)
[0159] In the embodiment described above, the second atmosphere communication path consists of the fluid communication paths 263, the common tubes 281, the electric-operable three-way valve 282, and the individual tube 283. However, optionally, the cap 260 may have a second atmosphere communication path 265 as shown in
Second Modified Example (First Modified Example of Reservoir Section 220)
[0160] For another example, as shown in
[0161] According to the second modified example, the first switching assembly may open or close the plurality of first atmosphere communication paths 221K collectively. Therefore, the processes to be conducted by the controller 270 to switch the states of the first atmosphere communication paths 221K may be simplified.
Third Modified Example (First Modified Example of First Switching Assembly)
[0162] The first switching assembly may not necessarily have the conveyer 210, the valve unit 240, and the opener member 250 but may consist of, for example, electromagnetic valves, each of which may open or close one of the plurality of first atmosphere communication paths 221K individually. Each electromagnetic valve may have a solenoid and a valve body made of, for example, iron. The controller 270 may apply current to the solenoid in one of the electromagnetic valves, and thereby the valve body may be attracted to the solenoid. Accordingly, the first atmosphere communication path 221K corresponding to the operated electromagnetic valve may be shifted to the connecting state. On the other hand, when the controller 270 does not apply current to the solenoid, the valve body may separate from the solenoid, and the first atmosphere communication path 221K corresponding to the electromagnetic valve may be placed in the disconnecting state.
[0163] According to the third modified example, the first atmosphere communication paths 221K, each of which corresponds to one of the electromagnetic valves being the first switching assembly, may individually open or close.
Fourth Modified Example (Second Modified Example of Reservoir Section 220 and First Switching Assembly)
[0164] For another example, the air chamber 220C in the reservoir section 220 may be formed in an area above the ink reservoir chambers 220B and a rightward area with respect to the ink reservoir chambers 220B, as shown in
[0165] The first switching assembly may consist of a valve unit 240A and an opener assembly 250A as shown in
[0166] As shown in
[0167] The spring 241A may be a compressive coil spring and may be accommodated in the valve accommodating space 220D with an axis thereof aligning in parallel with the vertical direction 7. An upper end of the spring 241A may be fixed to a crosswise divider wall 222C, which delimits the valve accommodating space 220D. To a lower end of the spring 241A, the valve body 242A may be fixed.
[0168] The valve body 242A may, when the valve body 242A is not receiving any resisting force from the opener assembly 250A against an urging force of the spring 241A, with an inner surface of the bottom wall 221A serving as a valve seat, close the first atmosphere communication path 221K by the urging force of the spring 241A. Thereby, the first atmosphere communication path 221K may be placed in the disconnecting state, in which the ink reservoir chambers 220B and the outside of the reservoir section 220 are disconnected.
[0169] On the other hand, when the valve body 242A receives a resisting force from the opener assembly 250A against the urging force of the spring 241A, the valve body 242A may separate from the bottom wall 221A against the urging force of the spring 241A. Therefore, the valve body 242A may open the first atmosphere communication path 221K, and the first atmosphere communication path 221K may be placed in the connecting state, in which the ink reservoir chambers 220B and the outside of the reservoir section 220 are connected.
[0170] The opener assembly 250A may include a switching lever 251A, a driving force transmission device 252A including a gear train, a shaft 253A, a cam 254A, and an opener member 255A.
[0171] The switching lever 251A may contact the head 200 when the head 200 moves in the widthwise direction 9. When the head 200 is at the capped position P21, the switching lever 251A may connect a transmission path for the driving force from the conveyer motor 272 to the driving force transmission device 252A. On the other hand, when the head 200 is separated from the capped position P21, the switching lever 251A may disconnect the transmission path for the driving force from the conveyer motor 272 to the driving force transmission device 252A.
[0172] The shaft 253A may extend in the widthwise direction 9 at a position lower than the cap 260. Widthwise ends of the shaft 253A may be rotatably supported by a pair of bearings (not shown), which may be arranged on a frame (not shown) to rotate about an axis thereof. The shaft 253A may be rotated by the driving force transmitted through the driving force transmission device 252A.
[0173] The cam 254A may convert the rotating force of the shaft 253A into a force in the vertical direction 7 and move the opener member 255A between a contacting position (see
[0174] In the embodiment described above, the controller 270 conducts the second-path disconnecting process prior to conducting the flushing process in S103 (see
[0175] Moreover, the controller 270 may conduct the second-path connecting process prior to conducting the capping process in S115 (see
Fifth Modified Example (Modified Example of Image Recording Process in FIGS. 11A-11B)
[0176] For another example, the processes in the image recording process shown in
[0177] In the embodiment described above, when the printer 100 is standing by, the valve body of the electric-operable three-way valve 282 (see
[0178] In the embodiment descried above, moreover, in S103 (see
[0179] In the embodiment described above, moreover, in S115 (see
[0180] While the head 200 is capped, the printer 100 may not operate, and the user may move the printer 100 from one location to another location. While the printer 100 is being moved, the printer 100 may sway or roll, and the external force caused by the sway or the roll in the printer 100 may be transmitted to the menisci in the nozzles 203. However, while the head 200 in the fifth modified example is capped, the first atmosphere communication path 221K and the second atmosphere communication path may be in the disconnecting state, and the covering space 260A may be closed. Therefore, the inks in the nozzles 203 and the air in the covering space 260A may not be exchanged. Accordingly, even when the external force is applied to the menisci in the nozzles 203, the inks in the nozzles 203 may be restrained from leaking to the covering space 260A.
[0181] Moreover, according to the fifth modified example, between the second-path disconnecting process in S103 and the second-path connecting process in S115, the second atmosphere communication path may be maintained in the disconnecting state, and the air may not flow in the second atmosphere communication path. Therefore, the second air communication path may be restrained from dehydrating.
[0182] While the cap 206 covers the head 200, the lip portion 262 may be resiliently deformed. In the fifth modified example, by conducting the second-path connecting process in S103 prior to the separating process, the pressure that may vary during the separating process due to the change in the volume of the covering space 260A may be released to the atmosphere through the fluid communication paths 263. Therefore, the form of the menisci in the nozzles 203 may be maintained.
Sixth Modified Example (Expandable/Contractive Member 286)
[0183] In the embodiment described above, the common tube 281 connects the lower end of the fluid communication path 263 and the inflow port 282A of the electric-operable three-way valve 282 (see
[0184] When the second atmosphere communication path is placed in the disconnecting state while the head 200 is capped, the volume and the air pressure in the covering space 260A and the second communication path may vary, and the menisci may deform. However, according to the sixth modified example, with the expandable/contractive member 286, expansion or contraction of the volume and the air pressure in the covering space 260A and the second communication path may be absorbed.
Seventh Modified Example (Modified Example of Cap 260 and Lift Assembly 264)
[0185] In the embodiment described above, the lift assembly 264 may move between the capping position P31 and the uncapping position P32 by the driving force transmitted from the lift motor 274. Alternately, the lift assembly 264 may be replaced with a lift assembly 259 as shown in
[0186] The cap 260 may have a contact member 266, as shown in
[0187] The lift assembly 259 may have a first guiding surface 267, a second guiding surface 268, and an inclined surface 269. The first guiding surface 267 may spread in the front-rear direction 8 and the widthwise direction 9 at a position rightward with respect to the platen 180 and support the cap 260 at the uncapping position P32. The second guiding surface 268 may spread in the front-rear direction 8 and the widthwise direction 9 at a position rightward with respect to the first guiding surface 267 and support the cap 260 at the capping position P31. The inclined surface 269 is a plain surface connecting a rightward end of the first guiding surface 267 and a leftward end of the second guiding surface 268.
[0188] The cap 260 moving in the scanning direction 9 may move between the first guiding surface 267 and the second guiding surface 268 via the inclined surface 269. Therefore, when the cap 260 is supported by the second guiding surface 268 (see
Eighth Modified Example (Modified Example of Opener Member 250)
[0189] In the embodiment described above, the opener member 250 protrudes from the frame 301 toward the valve body 242 (see, for example,
MORE EXAMPLES
[0190] For another example, the liquid discharging apparatus may not necessarily be limited to the printer 100 as described above but may be a multifunction peripheral machine, a copier, and a facsimile machine. The multifunction peripheral machine may be an apparatus equipped with a plurality of functions among a printing function, a copying function, and a facsimile transmitting/receiving function.
[0191] For another example, the printer 100 may have a line-formation printing head in place of the serial-formation printing head 200 when the switching assembly consists of an electromagnetic valve. In the printer 100 with the line-formation printing head 200, the head 200 may not be conveyed in the scanning direction 9 but may stay still at a position above the platen 180.
[0192] For another example, the printer 100 may not necessarily be limited to the on-carriage printer but may be a so-called off-carriage printer, in which the reservoir section 220 may not be mounted on the carriage 190 but may be located separately from the carriage 190. When the printer 100 is the off-carriage printer, the reservoir section 220 may not move in the widthwise direction 9 inside the housing 300; therefore, the switching assembly may preferably consist of an electromagnetic valve.
[0193] For another example, the sheet M may not necessarily be conveyed in the linear path P2 by the conveyer roller pair 160 or the ejection roller pair 170, or may not necessarily be supported by the platen 180 to be conveyed in the linear path P2, but may be conveyed and supported by a conveyer belt. The conveyer belt may rotate by, for example, the driving force of the conveyer motor 272 to convey the sheet M in the linear path P2.
[0194] For another example, the reservoir section 220 may not necessarily be the ink tank fixed to the head 200 but may be a cartridge detachably attached to the head 200.