Top of rail resilient bar
11273853 · 2022-03-15
Assignee
Inventors
- Glen Appleby (Saint-Lazare, CA)
- Matthew Redfield (Pittsburgh, PA, US)
- Charles Schnorr (Pittsburgh, PA, US)
- Charles A. Petrie (Warren, OH, US)
Cpc classification
International classification
Abstract
An applicator for applying a friction modifying material to the surface of a rail is provided. The applicator comprises a resilient body for applying a composition to a surface of a rail. The resilient body comprises an outer impervious surface and defines a sealed passageway that extends through the resilient body for the composition to flow through; and an applicator support, wherein the resilient body is secured to the applicator support. A rail applicator assembly and methods for using the applicator are also provided.
Claims
1. A method of applying friction modifying material to a rail, comprising engaging a field surface of a head portion of the rail with an applicator, the applicator comprising an elongate resilient polymeric body defining a passageway consisting of one conduit that extends through the elongate resilient polymeric body and comprising an outer impervious surface, the applicator further comprising a rigid applicator support, wherein a bottom surface of the elongate resilient polymeric body is secured directly to an upper surface of the rigid applicator support, the passageway being impervious to the friction modifying material, and wherein a top surface of the elongate resilient polymeric body has a length that is greater than a length between the top surface and the bottom surface of the elongate resilient polymeric body; and applying the friction modifying material to the field surface of the head portion of the rail by distributing the friction modifying material through the passageway and exiting the passageway via an exit port.
2. The method of claim 1, further comprising: compressing the applicator against the rail such that the exit port is closed prior to friction modifying material exiting through the exit port.
3. The method of claim 2, wherein in the step of engaging, the exit port of the passageway is closer in proximity to a front surface of the elongate resilient polymeric body than an inlet port of the passageway.
4. The method of claim 2, wherein in the step of engaging: i) the passageway is wider at the exit port than at an inlet port, ii) the inlet port, the exit port, and the passageway are of a same width, or iii) the passageway is narrower at the exit port than at the inlet port.
5. The method of claim 2, wherein in the step of engaging, the exit port of the passageway is slot-shaped, or circular-shaped.
6. The method of claim 2, wherein in the step of engaging, the rail applicator is mounted so that the top surface of the elongate resilient polymeric body slopes downwardly toward the head portion of the rail.
7. The method of claim 2, wherein in the step of engaging, from 2 to 10 applicators are mounted in series against the rail.
8. The method of claim 1, wherein in the step of engaging, the exit port of the passageway is closer in proximity to a front surface of the elongate resilient polymeric body than an inlet port of the passageway.
9. The method of claim 1, wherein in the step of engaging: i) the passageway is wider at the exit port than at an inlet port, ii) the inlet port, the exit port, and the passageway are of a same width, or iii) the passageway is narrower at the exit port than at the inlet port.
10. The method of claim 1, wherein in the step of engaging, the exit port of the passageway is slot-shaped, or circular-shaped.
11. The method of claim 1, wherein in the step of engaging, the rail applicator is mounted so that the top surface of the elongate resilient body slopes downwardly toward the head portion of the rail.
12. The method of claim 1, wherein in the step of engaging, from 2 to 10 applicators are mounted in series against the rail.
13. The method of claim 1, wherein all or substantially all of the bottom surface of the elongate resilient polymeric body is secured directly to the upper surface of the rigid applicator support.
14. A method of applying friction modifying material to a rail, comprising engaging a field surface of a head portion of the rail with an applicator, the applicator comprising an elongate resilient polymeric body defining a passageway consisting of one conduit that extends through the elongate resilient polymeric body, the applicator further comprising a rigid applicator support, wherein a bottom surface of the elongate resilient polymeric body is secured directly to an upper surface of the rigid applicator support, the passageway being impervious to the friction modifying material, and wherein a top surface of the elongate resilient polymeric body has a length that is greater than a length between the top surface and the bottom surface of the elongate resilient polymeric body; and applying the friction modifying material to the field surface of the head portion of the rail by distributing the friction modifying material through the passageway and exiting the passageway via an exit port.
15. The method of claim 14, further comprising: compressing the applicator against the rail such that the exit port is closed prior to friction modifying material exiting through the exit port.
16. The method of claim 15, wherein in the step of engaging, the exit port of the passageway is closer in proximity to a front surface of the elongate resilient polymeric body than an inlet port of the passageway.
17. The method of claim 15, wherein in the step of engaging, the rail applicator is mounted so that the top surface of the elongate resilient polymeric body slopes downwardly toward the head portion of the rail.
18. The method of claim 14, wherein in the step of engaging, the exit port of the passageway is closer in proximity to a front surface of the elongate resilient polymeric body than an inlet port of the passageway.
19. The method of claim 14, wherein in the step of engaging, the rail applicator is mounted so that the top surface of the elongate resilient body slopes downwardly toward the head portion of the rail.
20. The method of claim 14, wherein all or substantially all of the bottom surface of the elongate resilient polymeric body is secured directly to the upper surface of the rigid applicator support.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other features of the invention will become apparent from the following description in which reference is made to the appended drawings, wherein:
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DETAILED DESCRIPTION OF THE INVENTION
(23) This invention relates to an apparatus for applying compositions to railroad rails.
(24) For the purposes of the description hereinafter, spatial orientation terms, if used, shall relate to the referenced embodiment as it is oriented in the accompanying drawing figures or otherwise described in the following detailed description. However, it is to be understood that the embodiments described hereinafter may assume many alternative variations and embodiments. It is also to be understood that the specific devices illustrated in the accompanying drawing figures and described herein are simply exemplary and should not be considered as limiting.
(25) Referring to Figures, a rail applicator assembly 10 is shown. The rail applicator assembly 10 includes a railroad rail 15 and an applicator 40 for applying a composition, for example a friction modifying material or a lubricant material, to the rail 15. The rail 15 includes a base portion 17 with flanges 19 extending therefrom and a head portion 21 having a web portion 23, which extends between the head portion 21 and the base portion 17. The head portion 21 of the rail 15 has an outer surface 25 defining a crown 27. The applicator 40 is configured to apply a composition, for example a friction modifying or lubricating material, to the outer surface 25, 27 of the head portion 21 of the rail 15.
(26) Any liquid composition that can be pumped from a reservoir to the resilient body may be applied using the applicator 40 of the present invention as would be readily determined by one of skill in the art. Non-limiting examples of compositions that may be applied include but are not limited to those described in U.S. Pat. Nos. 6,135,767; 6,387,854; 5,492,642; US 2004/0038831 A1; WO 2002/26919 (US 2003 0 195 123 A1); WO 98/13445; CA 2,321,507; EP 1,357,175; EP 1,418,222; U.S. Pat. Nos. 6,795,372; 7,244,695; 7,357,427; 6,855,673 (which are incorporated herein by reference).
(27) The applicator 40 includes a resilient body 42 having a front surface 44 and a rear surface 46, a top surface 80, a bottom surface 78, an inlet port 83, an exit port 82 and a sealed passageway 55 connecting the inlet 83 (see
(28) The resilient body 42 is an elongate member generally having a rectangular shape, although other suitable shapes may be utilized for the resilient body 42. The resilient body 42 is be constructed using a polymeric or hydrocarbon material that provides sufficient resiliency and flexibility to the resilient body 42. For example the material may be a silicone, a rubber, a flexible closed-cell, or other suitable material that is chemically inert or chemically compatible with the composition, for example, a friction modifying, or lubricating, material, that is applied to rail 15.
(29) The upper outer (top) surface 80 and sealed passageway 55 of the resilient body 42 are impervious to the composition, for example a friction modifying or lubricating material. The upper outer surface and the sealed passageway of the resilient body if may be coated with a sealant, sealed with an outer closed-cell layer, comprise a silicone or rubber material, or a combination thereof, so that the upper outer surface and sealed passageway of the resilient body are impervious to the composition and do not absorb the composition. Walls of the resilient body 42 which define the sealed passageway 55, may be made from a silicone or rubber material, coated with sealant, or a combination thereof, to guide the flow of the composition from an inlet port 83 located on a bottom surface 78 of the resilient body, to an exit port located at the top surface of the resilient body, and through the sealed passageway. The bottom and side surfaces of the resilient body may also comprise a silicone or rubber material, be coated with sealant, or a combination thereof. By using a sealed upper surface and sealed passageway, or having all surfaces of the resilient body sealed, the friction modifying material does not penetrate the matrix of the resilient body, nor does the resilient body absorb any of the composition.
(30) The material of the resilient body 42 may also be an open-cell material, such as a neoprene foam of suitable resiliency to withstand repeated passes of a train wheel, provided that the surfaces of the open-cell material of the resilient body that are in contact with the composition are sealed surfaces. A sealed surface may include coating the surface of open-celled material with a sealant that is resistant to the composition, for example silicone sealant, the surface may be heat-sealed during or after manufacture, or the surface may have a layer of a closed-cell material, such as rubber or silicone secured to the surface. In this way, the sealed surface of the open-celled material is a closed-celled surface.
(31) By having sealed surfaces of the resilient body, or if the resilient body is made from a polymeric or hydrocarbon material for example silicone or rubber, then the composition does not penetrate the surface of the resilient body, nor does the resilient body absorb any of the composition.
(32) The resilient body may also be made from a combination of open-cell and closed-cell materials, provided that the material, or combination of materials, is chemically inert, chemically compatible, or both, with the composition, and the material, or materials, is sufficiently resilient and flexible to allow the resilient body 42 to deflect out of the way when contacted by a rail wheel and to subsequently return to its original position during use. Furthermore, the surfaces, of the resilient body made from a combination of open-cell and closed-cell materials, that contact the composition are impervious to the composition so that, the composition does not penetrate within the resilient body, nor does the resilient body absorb any of the composition. Examples of a suitable material for a resilient body includes a hollow silicone rubber member having sufficient resiliency and flexibility to deflect out of the way when contacted by a rail wheel and to subsequently return to its original position during use. Alternatively, the resilient body may be a solid resilient body made from silicone rubber having sufficient resiliency and flexibility to deflect out of the way when contacted by a rail wheel and to subsequently return to its original position during use. The resilient body further comprises a passageway from the inlet port 83 to the exit port 82 of the resilient body.
(33) Regardless of whether it is hollow or solid or what material is used for constructing the resilient body 42, the entire outer surface of the resilient body 42 is designed to be impervious to the composition, including liquid or paste-like materials, a friction modifying material, a lubricating material, a water-based material, an oil-based material, a grease, an oil, or a mixture thereof. Moreover, the impervious outer surface provides resistance to the buildup of composition materials on the outer surfaces of the resilient body, facilitating ongoing maintenance of the applicator 40. Even if the composition does coat the outer surface of the resilient body 42, the outer impervious surface of the resilient body 42 allows the composition to be easily removed, for example, wiped or peeled away, from the resilient body 42.
(34) Where the resilient body 42 is constructed of a closed-cell material, such as silicone rubber, an impervious sealant or outer closed-cell layer is not necessary so long as the entire outer surface of the resilient body 42 is impervious to the friction modifying material. Closed-cell materials, therefore, simplify the manufacture of the resilient body 42, which may be desired in certain situations.
(35) The resilient body 42 further defines a sealed passageway 55 that extends through the resilient body 42 for the friction modifying material to flow through. The sealed passageway 55 may be directly formed in the resilient body 42. Alternatively, the sealed passageway 55 may be defined by a separate insert (not shown) positioned within the resilient body 42 connecting the inlet 83 and exit 82 ports of the resilient body.
(36) If the resilient body 42 is constructed of an open-cell material, or a combination of an open-cell and closed-cell material, in order to maintain the impervious nature of the resilient body 42, the surface of the walls within the resilient body 42 the define the sealed passageway 55, or define the space through which the separate insert passes, is coated with a sealant or comprises a closed-cell layer, as described above. In this way, the composition is restricted to flow through the sealed passageway 55 and the resilient body does not absorb the composition, nor does the composition penetrate or enter the matrix of the resilient body. If the resilient body 42 is constructed of a closed-cell material, such as silicone rubber, it is not necessary to coat the walls of the resilient body 42 which define the sealed passageway 55 with a sealant or to add a closed-cell layer, thereby simplifying the manufacture of the resilient body 42.
(37) The resilient body 42 may be made using an extrusion process. In particular, the resilient body 42 may be made from a silicone or rubber composition (or a composition of any other resilient material, as described above) by introducing the silicone or rubber composition (or any other composition) into a continuous extrusion mold to form an uncured silicone rubber molding, and subjecting the uncured silicone rubber molding to cure at ambient pressure in a hot gas of 200 to 600° C., or any temperature therebetween, to produce the silicone rubber resilient body 42. The sealed passageway 55 may be formed in the resilient body 42 using conventional means known in the art, for example, using a water jet, razor knife fixture, or laser beam to cut the sealed passageway 55. This manufacturing process is fairly straightforward and simplifies the manufacture of the applicator 40, especially when a closed-cell material is used for the resilient body 42 and no additional sealant or closed-cell layer is required on the outer surface of the resilient body 42.
(38) Alternatively, the resilient body 42 may be made using a mold and a silicone or rubber composition (or any other composition as described above). With this manufacturing process, the sealed passageway 55 formed through the resilient body 42 can be directly molded in, thus further simplifying the manufacture process. Using a molding process for manufacturing the resilient body 42 may also facilitate the generation of additional shapes and configurations for the resilient body 42, which may be required depending on the composition material to be applied, or the location of the rail that the applicator is mounted.
(39) The applicator 40 and resilient body 42 may be of any suitable length, for example from about 6 inches (15 cm) to about 50 inches (1.3 m), or any length therebetween. For example the applicator may be of a length from about 6, 8, 10, 12, 14, 126, 18, 20, 22, 24, 26, 28, 30, 32, 34, 36, 38, 40, 42, 44, 46, 48, 50 inches, or any length there between.
(40) The applicator support 50 includes a generally C-shaped elongate body 58 having an upper surface 60 and a lower surface 62. Further, a pair of extensions 64 extends from the elongate body 58 away from the rail 15. As shown in
(41) The applicator 40 and applicator support 50 are mounted to the rail 15 through two mounting clamps 70. Each of the mounting clamps 70 has a recess 71 configured to receive the flange 19 of the rail 15. Each mounting clamp 70 also includes a bolt (not shown) having a J-shaped end configured to receive the flange 19 and a threaded end that passes through the mounting clamp 70. The mounting clamp 70 may be the same mounting clamp arrangement disclosed in U.S. Pat. No. 7,273,131 (which is hereby incorporated herein by reference).
(42) The extensions 64 of the applicator support 50 are secured to respective mounting clamps 70 via fasteners 72 with spacers 74 being provided between an upper surface of the mounting clamps 70 and the extensions 64. In particular, the fasteners 72, such as bolts, are inserted through respective openings 76 in the extensions 64 and are threadably secured to the mounting clamps 70 thereby securing the applicator support 50 to the mounting clamps 70. As shown in
(43) Applicator 40 is arranged to provide the composition adjacent the field surface or outside surface of the rail head 21 as opposed to the gauge surface or inside surface of the rail head 21. The applicator 40 is inclined downwardly toward the head portion 21 of the rail 15 to reduce the flow of friction modifying material in a direction opposite from the rail head 21 (see
(44) As shown in
(45) In use the applicator 40 is in fluid communication with a storage tank containing the composition, and a pump to deliver the composition to the inlet port 83 of the applicator, through the sealed passageway 55, out the exit port 82 to the top surface 80 of the resilient body 42. For example, the applicator assembly 10, mounted on a rail may be in fluid communication with a wayside management system as described in WO 2011/143765 (which is incorporated herein by reference). The wayside management system may comprise one or more than one applicator mounted on the track, a power source operatively connected to a pump, the pump is in fluid communication with a reservoir comprising the composition, the applicator is in fluid communication with the reservoir and applies the composition transferred from the reservoir to the surface of the track. The wayside management system may further include one or more than one data collection module located at or adjacent to the one or more than one applicator, the one or more data collection module for collecting and transmitting data for example, by radio frequency, cellular communications channels, or both, to a remote performance monitoring unit, the data comprising performance information, track status information, information of an environment of the track, information of a train, or a combination thereof. The remote performance monitoring unit may comprises a database for storing the transmitted data as described in WO2011/143765.
(46) In order to minimize the spillage of the composition from the top surface 80 resilient body when a rail wheel passes over the resilient body 42, multiple applicators 40 in fluid communication with a reservoir and pump, may be placed in series against a rail 15, so that each applicator receives a reduced amount of composition when compared to the amount of composition delivered to one applicator, if only one applicator was to receive the composition. For example, from about one to 10 applicators, or any number therebetween, may be placed in series adjacent a rail. For example, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 applicators, or any number therebetween, may be in fluid communication with a reservoir and pump, or a wayside management systems as described in WO2011/143765 (which is incorporated herein by reference). If more than one applicator is mounted against a rail, the length of each of the mounted applicators may be reduced, for example from about 6 inches (15 cm) to about 36 inches (1 m), or any length therebetween. For example the applicator may be of a length from about 6, 8, 10, 12, 14, 126, 18, 20, 22, 24, 26, 28, 30, 32, 34, 36 inches, or any length there between. When mounted against a rail, the applicators may be spaced apart with a gap or space between each applicator of about 6 inches (15 cm) to about 36 inches (1 m), or any length therebetween. For example the space between each applicator may be from about 6, 8, 10, 12, 14, 126, 18, 20, 22, 24, 26, 28, 30, 32, 34, 36 inches, or any length there between.
(47) Spillage of the composition from the top surface 80 resilient body when a rail wheel passes over the resilient body 42, may also be reduced by using an applicator comprising multiple exit ports 82, for example two or more exit ports, with each or the multiple exit ports is in fluid communication with a reservoir and pump. In this configuration, each exit port 82 receives a reduced amount of composition when compared to the amount of composition delivered to one exit port if only one exit port was positioned on an applicator. For example, from about one to about 10 exit ports, or any number therebetween, may be placed along an applicator. For example, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 exit ports, or any number therebetween, may be in fluid communication with a reservoir and pump, or a wayside management systems as described in WO2011/143765 (which is incorporated herein by reference). Each of the two or more exit ports may be in fluid communication with a separate sealed passageway 55, and a separate inlet port 83, with the inlet ports in fluid communication with the reservoir via a manifold or fluid distribution system, or one or more sealed passageway may be in fluid communication with a corresponding number of inlet ports, with the one or more sealed passageway branching so that each of the one or more exit ports is in fluid communication with one arm of a branched sealed passageway. The two or more exit ports may be spaced apart with a gap or space between each exit port of about 1 inch (2.5 cm) to about 12 inches (30 cm), or any length therebetween. For example the space between each exit port may be from about 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12 inches, or any length there between. By using two or more exit ports along an applicator 40, lower volumes of composition may be delivered to each exit port, while still achieving an efficient transfer from the applicator to the rail surface (and to a wheel surface), when compared to using one applicator with one exit port. Furthermore, by reducing the volume of composition delivered at each exit port, there is reduced spillage of the composition when a wheel passes across the applicator and deforms the resilient body.
(48) Alternatively, a combination of multiple applicators positioned in series against a rail as described above, and each applicator comprising one or more exit ports, as described above, may be used to deliver the composition to the rail surface. With this configuration, reduced volumes of composition may be delivered at each exit port to the rail surface and reduce spillage of the composition from the applicator. Furthermore, by having multiple sites for the delivery of the composition to the rail surface, the transfer of the composition from the rail surface to the wheel may be more efficient (i.e. larger surface area of the wheels receiving the composition) than when using one applicator with one exit port.
(49) The top surface 80 of the resilient body 42 defines an exit port 82 of the sealed passageway 55. The exit port 82 of the sealed passageway 55 may be of any shape including slot-shaped, for example, as shown in
(50) When the resilient body 42 is engaging the head portion 21 of the rail 15, the exit port 82 closes at the top surface 80 of the resilient body 42 due to the compression of the resilient body 42 in the mounting position. This configuration seals air from the exit port 82 at the top surface 80, yet opens when pressure is exerted on the composition causing the composition to exit the exit port 82 and reach the top surface 80. The sealed passageway 55 may also be angled towards the front surface 44 of the resilient body 42 as it extends from the bottom surface 78 to the top surface 80. The sealed passageway 55 may also extend in a direction that is perpendicular with the top surface 80 of the resilient body 42 or any other suitable direction through the resilient body 42. Although a single sealed passageway 55, inlet port 81 and exit port 82 are disclosed, the applicator 40 may include a number of sealed passageways 55, inlet ports 81, and exit ports 82.
(51) To help distribute the composition along the top surface 80 of the resilient body, ribs (or grooves), 93, 95, may be included on the top surface 80 of the resilient body 42.
(52) Referring to
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(54) All citations are hereby incorporated by reference, as if each individual publication was specifically and individually indicated to be incorporated by reference herein and as though it were fully set forth herein. Citation of references herein is not to be construed nor considered as an admission that such references are prior art to the present invention.
(55) While several embodiments of a rail applicator were described in the foregoing detailed description, it will be apparent to persons skilled in the art that a number of variations and modifications can be made without departing from the scope of the invention as defined in the claims. Examples of such modifications include the substitution of known equivalents for any aspect of the invention in order to achieve the same result in substantially the same way. Accordingly, the foregoing description is intended to be illustrative rather than restrictive.