CAVITY FOR A MICROWAVE OVEN
20220110193 · 2022-04-07
Inventors
Cpc classification
H05B2206/044
ELECTRICITY
H05B6/686
ELECTRICITY
Y02B40/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
The invention relates to a cavity (i) for a microwave oven. The cavity (1) comprises: a space (2) for receiving ε food product, at least two solid state microwave sources for generating microwaves, a control unit for controlling the solid state microwave sources, and two microwave emitters (3, 4) for coupling the microwaves (6, 7) generated by the solic state microwave sources into the space (2). The control unit is configured to control the solid state microwave sources such that E standing microwave (5) for providing a zone (51) for heating E food product received by the space (2) is generated between the two microwave emitters (3, 4), and such that the position of the zone (51) with respect to the space (2) is adjustable based on the control. The inventor further relates to ε icrowave emitters 3, 4.
Claims
1. Cavity for a microwave oven, comprising a space for receiving a food product, at least two solid state microwave sources for generating microwaves, a control unit for controlling the solid state microwave sources, and two microwave emitters for coupling the microwaves generated by the solid state microwave sources into the space, wherein the control unit is configured to control the solid state microwave sources such that a standing microwave for providing a zone for heating a food product received by the space is generated between the two microwave emitters, and the position of the zone with respect to the space is adjustable based on the control.
2. Cavity according to claim 1, wherein the control unit is configured to control the solid state microwave sources such that the phase angle of the microwave emitted by at least one of the microwave emitters changes, thereby adjusting the position of the zone with respect to the space.
3. Cavity according to claim 1, wherein the microwave emitters are provided opposite each other, and/or wherein a first microwave emitter of the microwave emitters is positioned at the top of the space, wherein a second microwave emitter of the microwave emitters is positioned at the bottom of the space.
4. Cavity according to claim 1, wherein each of the microwave emitters is an antenna.
5. Cavity according to claim 1, wherein the cavity comprises at least one additional microwave emitter for coupling an additional microwave generated by the solid state microwave sources into the space, and wherein the control unit is preferably configured to control the solid state microwave sources such that after a defined time period after the standing microwave is generated, the at least one additional microwave emitter couples an additional microwave generated by the solid state microwave sources into the space for heating a food product received by the space, wherein the defined time period is preferably at least 120 s, more preferably at least 240 s.
6. Cavity according to claim 5, wherein the cavity comprises at least two additional microwave emitters, wherein the at least two additional microwave emitters are preferably provided opposite each other.
7. Cavity according to claim 5, wherein the at least one additional microwave emitter is provided at a different position and/or orientation than the at least two microwave emitters and/or laterally with respect to the space.
8. Cavity according to claim 1, wherein the solid state microwave sources are designed to generate microwaves at a total power which is comprised from 400 Watt to 1000 Watt.
9. Cavity according to claim 1, wherein the space is designed to adjust the position and/or the orientation of a food product received by the space, and wherein the control unit is preferably configured to control the space for adjusting the position and/or the orientation of a food product received by the space.
10. Microwave oven comprising a cavity comprising a space for receiving a food product, at least two solid state microwave sources for generating microwaves, a control unit for controlling the solid state microwave sources, and two microwave emitters for coupling the microwaves generated by the solid state microwave sources into the space, wherein the control unit is configured to control the solid state microwave sources such that a standing microwave for providing a zone for heating a food product received by the space is generated between the two microwave emitters, and the position of the zone with respect to the space is adjustable based on the control.
11. Microwave oven according to claim 10, wherein the microwave oven comprises a user interface functionally connected with the control unit.
12. Microwave oven according to claim 11, wherein the user interface is configured for inputting parameters of the control unit.
13. Microwave oven according to claim 10, wherein the microwave oven comprises a door for selectively dosing and opening an opening of the cavity.
14. Method for heating a food product, the method comprising: generating microwaves by at least two solid state microwave sources, coupling the microwaves into a space by way of two microwave emitters, controlling the solid state microwave sources for generating a standing microwave between the two microwave emitters, wherein the standing microwave provides a zone for heating a food product received by the space, and controlling the solid state microwave sources for adjusting the position of the zone with respect to the space.
15. Method according claim 14, comprising the step of changing the phase angle of the microwave emitted by at least one of the microwave emitters, thereby adjusting the position of the zone with respect to the space.
Description
4. DESCRIPTION OF A PREFERRED EMBODIMENT
[0027] In the following, the invention is described exemplarily with reference to the enclosed figures, in which
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[0037]
[0038] The food product, which can be received by the space 2, may be any packaged or unpackaged food product. The package may be a sealed package. The material of the package may be any material, which is transparent for microwaves. For example, PET may be used as a material of the package. The food product may comprise different components or ingredients (e.g. two or more components or ingredients). The component may have different conditions and/or different culinary qualities. For example, some components may be in a raw condition, whereas other components are in a prepared condition, e.g. already cooked or fried. The components may include carbs (rice, potato, etc.) vegetables, fruits and/or meat. The invention is, however, not limited to specific food components. The components of the food product may have different aggregate conditions, e.g. a frozen or defrosted condition. The package may include different compartments (e.g. two or more compartments), wherein each of the compartments receives a respective component. The compartments may be stacked on each other.
[0039] The cavity 1, or the microwave oven described herein below, further comprise: at least two solid state microwave sources (not shown) for generating microwaves. Each of the solid state microwave sources is adapted to generate a respective microwave, having E defined frequency (preferably in a range of 2.4 to 2.5 GHz, most preferably 2.45 GHz), amplitude and phase (angle). However, the process of the invention will work for any frequency, such as 915 MHz for example or other values, frequencies lower than 300 MHz being also possible. In particular, the respective wavelength may be adjusted such that a higher penetration depth and larger spaces of high and low field intensity in the food product to be heated are effected. Each of the solid state microwave sources may comprise a respective electronic frequency generator (synthesizer) and a solid state amplifier for generating the respective microwave. Each of the solid state microwave sources further may comprise a power plug for supplying the solid state microwave source and its components with electric power. Preferably, the at least two solid state microwave sources are operated with a total power which is comprised from 400 W to 1000 W, preferably such that each solid state microwave source is operated with a power from 200 W to 250 W or from 50 W to 500 W.
[0040] The cavity 1 further comprises a control unit (not shown) for controlling the solid state microwave sources. In particular, the control unit is adapted to control/adjust the frequency, amplitude and phase of each of the microwaves to be generated by the solid state microwave sources. The control unit may be an electronic control unit, e.g. provided on a computing unit. The control unit may be functionally connected to the solid state microwave sources by wire or wirelessly.
[0041] The cavity 1 further comprises two microwave emitters (channels) 3, 4 for coupling the microwaves generated by the solid state microwave sources into the space 2. That is, each of the two microwave emitters 3, 4 comprises a respective solid state microwave source. In some embodiments, each of the microwave emitters 3, 4 is connected to the respective solid state microwave source by way of a cable, e.g. a coax cable, such that the microwaves generated by the solid state microwave sources can be fed into the microwave emitters 3, 4. In other embodiments, coax cables are avoided, e.g. in mass production. The microwave emitters 3, 4 may be provided opposite each other, in particular such that they are directly facing each other. That is, in a plan view of the cavity 1, the microwave emitters 3, 4 may be provided congruently. Preferably, the first microwave emitter 3 is positioned at the top of the space 2, in particular at the top wall 21. The first microwave emitter 3 may be designed integrally with the top wall 21. Alternatively, the first microwave emitter 3 may be detachably connected/fastened to the top wall 21. The second microwave emitter 4 may be positioned at the bottom of the space 2, preferably at the bottom wall 22. The second microwave emitter 4 may be designed integrally with the bottom wall 22. Alternatively, the second microwave emitter 4 may be detachably connected/fastened to the bottom wall 22.
[0042] Each of the microwave emitters 3, 4 may be are antenna. The antenna may have a hollow form. Preferably and as car be seen in
[0043] As schematically shown in
[0044] As can be seen in
[0045] The control unit is further configured to control the solid state microwave sources suck that the position of the zone 51 with respect to the space 2 is adjustable based on the control. In the example shown in
[0046] Preferably, the control unit is configured to control the solid microwave sources such that the phase angle of the microwave 6, 7 emitted by at least one of the microwave emitters 3, 4 changes, thereby adjusting the position of the zone 51 with respect to the space 2. The control unit may further be configured to control the solid microwave sources such that the phase angle of both microwaves emitted by the microwave emitters 3, 4 change, thereby adjusting the position of the zone 51 with respect to the space 2. Changing the phase angle of the respective microwave may be effected by delaying the respective microwave. For example, by delaying the microwave 7 emitted by the second microwave emitter 4, the position of the zone 51 may be adjusted in a direction towards the second microwave emitter 4, i.e. in a direction downwards in
[0047] The control unit may be configured to control the solid microwave sources such that the phase angle of the microwave emitted by the at least one of the microwave emitters 3, 4 changes in a range from 0° to 180°, preferably in a range from 45° to 180°. The increment of changing the phase angle may be from 1° to 5°. In a particularly preferred embodiment, the phase angle is changed by 90° or 180°.
[0048] With the zone 51 having an adjustable position with respect to the space, a food product received by the space 2 can thus be heated in a targeted manner. That is, since the zone 51 has an electromagnetic field energy, which is higher than the electromagnetic field energy of other parts of the standing microwave 5, in particular higher than the electrically field energy of the nodes 52, the standing microwave 5 will preferentially heat a food product where the zone 51 is positioned. By means of the position-adjustable zone 51, an area of the food product requiring more energy (e.g. a first compartment of the food product) can be preferred over an area of the food product requiring less energy (e.g. a second compartment stacked on top of the first compartment). By adjusting the position of the zone 51, the zone 51 can be moved to the respective other area, thereby heating said area (e.g. the second compartment).
[0049] The space 2 may be designed to adjust the position and/or the orientation of a food product received by the space 2. As such, the food product may be positioned and orientated by the space 2 in a manner particularly advantageous for heating the food product by the standing microwave 5. Preferably, the space 2 is designed to position a food product such that the food product of a component of the food product is positioned, where the zone 51 of the standing microwave 5 is positioned, when both microwaves 6, 7 have the same phase, e.g. in or near the center of the space 2. For example, compartments or ingredients of the food product may thus be positioned and/or orientated by the space 2 such that by adjusting the position of the zone 51 the zone 51 can easily reach the respective compartments or ingredients. For example, the space 2 may rotatably receive the food product. Additionally or alternatively, the space 2 may comprise structures such as protrusions for positioning the foo product along the extending/propagation direction of the standing microwave 4, e.g. in a vertical and/or horizontal direction of the space 2. The space 2 may be designed to receive a plurality of food product and/or plurality of compartments, e.g. being separated from one another. In a particularly preferred embodiment, the space 2 is designed as a shelf having a plurality of receiving structures such as slots, e.g. five slots, each receiving structure being designed for receiving a food product, in particular a package of E food product. The shelf may comprise longitudinal structures such as wires for receiving the food product, wherein the longitudinal structures are oriented at a 90° angle to the electric field from the standing microwave 5, thereby minimizing any interaction of the shelf with the standing microwave 5. Having the space 2 to be designed to adjust the position and/or the orientation of the food product received by the space 2, the control unit may be configured to control the space 2 for adjusting the position and/or orientation of a food product received by the space. For example, the control unit may control the space 2, e.g. the previously described structures of the space 2, such that the food product changes its position and/or orientation with respect to the extending/propagation direction of the standing microwave 4, e.g. along the vertical and/or horizontal direction.
[0050] Turning to
[0051] The cavity 1 may comprise at least two additional microwave emitters 8, 9. That is, besides the first additional microwave emitter 8, the cavity 1 may comprise a further, i.e. second additional microwave emitter y having k further additional solid state microwave source, so that two additional microwaves are coupled into the space 2. The two additional microwave emitters 8, 9 are preferably provided opposite each other, i.e. facing each other. The two additional microwave emitters 8, 9 may be positioned such that the microwave emitted by the first additional microwave emitter 8 can reach locations in the space 2 and, thus, in the food product, which are different from the locations in the space 2 and, thus, in the food product, which the microwave emitted by the second microwave emitter 9 can reach. For example, when viewed in a side view of the cavity 1 as shown in
[0052] The control unit is preferably configured to control the solid state microwave sources such that after a defined time period after the standing microwave 5 is generated, the at least one additional microwave emitter 8, 9 (begins to) couple microwaves generated by the additional solid state microwave source into the space 2 for heating a food product received by the space 2. The microwave(s) er peak of the standing microwave 5. microwave emitter 8, 9 may be substantially perpendicular to the standing microwave 5, e.g. extending in a horizontal direction of the space 2. The defined time period may be set to be at least 120 seconds, preferably at least 240 seconds. The defined time period may be also set differently, e.g. such that when a predefined temperature in the food product has been reached by the zone 51, the at least one microwave emitter 8, 9 starts to couple microwaves into the space 2. Preferably, the control unit is configured to control the solid state microwave sources such that after a total duration of 390 seconds from the beginning, when the microwave emitters 3, 4 started to couple microwaves into the space 2, the microwave emitters 3, 4 and the additional microwave emitters 8, 9 stop coupling microwaves into the space 2.
[0053]
[0054] The microwave oven 10o may comprise a user interface (not shown) functionally connected with the control unit. The user interface may facilitate inputting parameters of the control unit, which, in particular, relate to adjusting the position of the zone 51 with respect to the space 2. Such parameters may include a parameter relating to the phase of the at least one of the microwaves 6, 7 emitted by the microwave emitters 3, 4 and, if present, of the microwaves emitted by the at least one additional microwave emitters 8, 9. The parameters may also include the frequency and/or the amplitude of the respective microwave 6, 7 and, if present, of the microwave(s) emitted by the at least one additional microwave emitter 8, 9. The parameters may also include the previously described defined time period, after which the at least one additional microwave emitter 8, S couples microwaves into the space 2. That is, by means of the user interface, the user may also define when the at least one additional microwave emitter 8, 9 should begin to couple the additional microwave(s) into the space 2. The user interface may further be configured to switch on and off the microwave over 100 and cavity 1, respectively.
[0055] Due to the rise in the dielectric loss factor when heating a food product, e.g. with stacked compartments, there may be a moment when the part of the food product, e.g. a specific compartment, which is targeted by the zone 51 becomes so absorptive that it no longer transmits sufficient energy for the standing wave 5 to occur. This can be detected by the cavity 1 through a measurement of the transmission from one microwave emitter 3 to the other microwave emitter 4 and vice versa. These values are called ‘S-parameters’. When the sum of transmitted microwave power, e.g. from top to bottom and bottom to top, reaches a threshold value (approx. 10%), it is advisable to switch the heating mode. At this point, the design of the cavity 1 shows another benefit, which is called ‘direct heating’. Since one part (compartment) of the food product now absorbs nearly all the power coming from the nearest microwave emitter, the ensuing heating of that part can simply be controlled by choosing the power level for the corresponding microwave emitter. Here it has to be taken into account that some additional power may come from the opposite side, where the compartment is still colder and does not yet absorb all power.
[0056] In the following, experiments conducted with a preferred embodiment of the cavity 1 are described.
[0057] In a first example, which is shown in
[0058] The food was heated in one step of 240 s according to the following table. Each (active) microwave emitter was operated at 2,450 MHz. The phase angle set point between the microwave emitters 3, 4 was 0°. It should be noted that this set point refers to the phase angle coming out of the amplifier of the solid preferred embodiments of the invention angle in the cavity may deviate, for instance due to a difference in the cable length.
TABLE-US-00001 Microwave Microwave Microwave Microwave emitter 4 emitter 9 emitter 3 emitter 8 Step Duration (bottom) (left) (top) (right) 1 240 s 200 W tt 0 Watt 200 Watt 0 Watt
[0059] Temperature readings were performed with a thin tip thermocouple at approx. 5 mm depth of the food layer. All temperatures are given in ° C. A value of zero means that the probe could not enter, because the material was still frozen. The corresponding temperatures at different locations were as follows:
TABLE-US-00002 Step T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 Top tray 1 0 0 0 0 9 18 7 25 2 17 3 0 0 0 Bottom tray 1 0 0 0 0 9 0 0 0 0 0 0
[0060] One can see that with the cavity a standing microwave 5 could be generated, wherein the zone 51 of the standing microwave 5 could be positioned such that the zone 51 substantially only heats the top tray. The bottom tray is substantially not heated, because the nodes of the standing microwave 5 or a range about said nodes could not provide enough electromagnetic energy for heating. That is, the standing wave 5 had a higher specific food components. The components of the food product may have different infrared image, which was taken after the heating (top tray on the left, bottom tray on the right).
[0061] In a second example, which is shown in
[0062] The stack was placed in the center of the space 2, i.e. in a shelf of the space 2 of the experimental microwave cavity, using the second slot from the bottom (out of five slots).
[0063] The food was heated in several steps according to the following table. Each microwave emitter was operated at 2,450 MHz. The phase angle set point between the top and bottom microwave emitter was 180°. It should be noted that this set point refers to the phase angle coming out of the amplifier. The true phase angle in the cavity may deviate, energy (higher or lower heat capacity is needed
TABLE-US-00003 Microwave Microwave Microw ve Microwave emitter 4 emitter 9 emitter 3 emitter 9 Step Dur tion (bottom) (left) (top) (left) 1 120 s 250 W tt 0 W tt 250 Watt tt 2 120 s 250 Watt 0 Watt 250 Watt 0 Watt
[0064] Temperature readings were performed with a third tip thermocouple at approx. 5 mm depth of the food layer. All temperatures are given in ° C. A value of zero means that the probe could not enter, because the material was still frozen. The location of the temperature readings were the same as it the first example above. The corresponding temperatures were as follows:
TABLE-US-00004 Step T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 Top tray 1 0 0 0 0 0 0 0 0 0 0 2 0 0 0 0 1 1 2 0 0 0 0 0 Bottom tray 1 0 0 0 0 0 6 0 0 0 0 0 2 0 0 0 2 0 29 5 4 5 32 0 0 0 0
[0065] One can see that with the used cavity a standing microwave 5 could be generated, wherein the zone 51 of the standing microwave 5 could be positioned suck that the zone 51 substantially only heats the bottom tray. The top tray is substantially not heated, because the nodes of the standing microwave 5 or a range about said nodes could not provide enough electromagnetic energy for heating. That is, the standing wave 5 had a higher intensity in the bottom tray than in the top tray. This was the result of the phase angle, which was set to 180° in this example. By changing the phase angle from 0° to 180°, the user can choose to heat the bottom tray instead of the top tray.
[0066] In a third example, which is shown in
[0067] The food product was heated in several steps according to the following table. Each microwave emitter was operated at 2,450 MHz. The phase angle set point between the microwave emitters 3, 4 was 90°. It should be noted that this set point refers to the phase angle coming out of the amplifier. The true phase angle in the cavity may deviate, for instance due to a difference in cable length.
TABLE-US-00005 Microwave Microwave Microwave Microwave emitter 4 emitter 8 emitter 3 emitter 8 Step Dur tion (bottom) (right) (top) (right) 1 120 s 250 Watt 0 Watt 250 W tt 0 Watt 2 120 s 250 Watt 0 Watt 250 Watt 0 Watt
[0068] Temperature readings were performed with a thin tip thermocouple at approx. 5 mm depth. All temperatures are given in ° C. A value of zero means that the probe could not enter, because the material was still frozen. The location of the temperature readings were the same as in the first example. The corresponding temperatures were as follows:
TABLE-US-00006 Step T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 Top tray 1 0 0 0 0 0 0 0 0 0 0 0 2 0 0 0 0 9 5 33 6 28 1 0 0 0 0 Bottom tray 1 0 0 0 0 0 0 0 0 0 0 0 2 0 0 0 8 16 5 22 9 14 4 0 0 0 6 0
[0069] One can see that with the used cavity a standing microwave 5 could be generated, wherein the zone 51 of the standing microwave 5 could be positioned without clear preference for any of the trays. This was the result of the phase angle, which was set to 90° in this example.
[0070]
[0071]
[0072] In the standard microwave oven, the target time was set between 5 and 6 min, meaning that all parts of the container had to react a temperature of 0° C. or greater in order for the defrosting to be complete.
[0073] The power setting needed to fulfill the time limit in the standard microwave oven was 60% (nominally 660 Watts). The tray was placed off-center, as this is known to alleviate the problem of a possible hot or cold center spot in the middle of the turntable. As expected, the resulting heating pattern was very uneven. The edges started to heat first, reaching up to 80.4° C. At this point in time, which was chosen as it was the first moment, when complete defrosting was detected, the coldest spot was at 3.9° C.
[0074] The cavity 1 according to a preferred embodiment of the invention, i.e. microwave oven according to a preferred embodiment of the invention, delivered a more favorable result. There was a stronger heating in the center than at the edges. The use of the additional microwave emitters 8, 9 were used to compensate for the center heating, leading to are improved overall temperature profile. The maximum of all measured spots was 30.9° C., and the minimum was 0.5° C. The infrared camera revealed that two corners were closer to 50° C., but this was so near the rim of the packaging that it could not be captured by the probing.
[0075] It should be clear to a skilled person that the embodiment shown in the figures is only F preferred embodiment, but that, however, also other designs of a cavity 1 can be used.