Electrical plug-in connector, insulating protective element and method for assembling an electrical plug-in connector
11283210 · 2022-03-22
Assignee
Inventors
Cpc classification
H01R13/426
ELECTRICITY
H01R31/06
ELECTRICITY
H01R43/20
ELECTRICITY
H01R13/436
ELECTRICITY
H01R4/305
ELECTRICITY
International classification
H01R13/514
ELECTRICITY
H01R13/436
ELECTRICITY
H01R43/20
ELECTRICITY
H01R31/06
ELECTRICITY
Abstract
An electrical plug-in connector includes an internal conductor contact element, an external conductor contact element and an insulating protective element arranged between the internal conductor contact element and the external conductor contact element. The external conductor contact element may have a recess for providing an assembly access point for fastening the internal conductor contact element to an internal conductor of an electrical cable. The insulating protective element can be displaced between an assembly position, in which the assembly access point is cleared through the assembly recess to the internal conductor contact element, and an insulating protection position, in which the assembly access point to the internal conductor contact element is blocked by the insulating protective element.
Claims
1. An electrical plug-in connector for use with an electrical cable of the type having at least one internal conductor, said plug-in connector, comprising: an internal conductor contact element; an external conductor contact element, and an insulating protective element between the internal conductor contact element and the external conductor contact element, the external conductor contact element having an assembly recess which provides an assembly access point for fastening the internal conductor contact element to an internal conductor of the electrical cable, the insulating protective element being displaceable between an assembly position and an insulating protecting position, the assembly position being a position in which the assembly access point is cleared through the assembly recess to the internal conductor contact element, the insulating protection position being a position in which the assembly access point to the internal conductor contact element is blocked by the insulating protective element.
2. An electrical plug-in connector as claimed in claim 1, wherein the insulating protective element has an access opening which, in the assembly position, is oriented in relation to the assembly recess such that the assembly access point to the internal conductor contact element is cleared through the assembly recess and the access opening.
3. An electrical plug-in connector as claimed in claim 1, further comprising an insulating part between the internal conductor contact element and the external conductor contact element, the insulating part having an assembly opening which, together with the assembly recess of the external conductor contact element provides the assembly access point.
4. An electrical plug-in connector as claimed in claim 3, wherein the external conductor contact element, the internal conductor contact element, the insulating part and the insulating protective element each have a substantially round cross section.
5. An electrical plug-in connector as claimed in claim 3, wherein the insulating protective element is guided in a groove present in one or more of: (i) the external conductor contact element, (ii) the internal conductor contact element, and (iii) the insulating part.
6. An electrical plug-in connector as claimed in claim 1, wherein one or more of: (i) the assembly recess of the external conductor contact element, (ii) the access opening of the insulating protective element and (iii) the assembly opening of the insulating part comprises a bore or an elongate hole.
7. An electrical plug-in connector as claimed in claim 1, wherein the internal conductor of the cable is fastened to the internal conductor contact element by a screw, and wherein the screw can be operated by inserting a tool into the assembly access point.
8. An electrical plug-in connector as claimed in claim 7, wherein the screw is completely covered by the insulating protective element when the insulating protective element is in the insulating protection position.
9. An electrical plug-in connector as claimed in claim 7, wherein the screw has a head having a diameter which is larger than a diameter of the access opening of the insulating protective element.
10. An electrical plug-in connector as claimed in claim 1, wherein the insulating protective element has a latching means for latching with a latching element to latch the insulating protective element in at least one of: the assembly position and the insulating protection position.
11. An electrical plug-in connector as claimed in claim 1, wherein the electrical plug-in connector has a longitudinal axis, and wherein the insulating protective element is displaceable between the assembly position and the insulating protection position by being displaced with respect to the longitudinal axis.
12. An electrical plug-in connector as claimed in claim 1, wherein the insulating protective element has at least one guide means-which protrudes externally of the external conductor contact element to enable displacement of the insulating protective element by a user when the insulating protective element is in an assembled state within the external conductor contact element.
13. An electrical plug-in connector as claimed in claim 5, wherein the groove is between the insulating part and the external conductor contact element.
14. An electrical plug-in connector as claimed in claim 5, wherein the groove is between the insulating part and the internal conductor contact element.
15. An electrical plug-in connector as claimed in claim 14, wherein the groove is between the insulating part and the internal conductor contact element as well as between the insulating part and the external conductor contact element.
16. An electrical plug-in connector as claimed in claim 11, wherein the insulating protective is displaceable between the assembly position and the insulating protection position by being displaced axially with respect to the longitudinal axis.
17. An electrical plug-in connector as claimed in claim 11, wherein the insulating protective is displaceable between the assembly position and the insulating protection position by being displaced rotationally with respect to the longitudinal axis.
18. An electrical plug-in connector as claimed in claim 1, wherein the insulating protective element has at least one web which protrudes externally of the external conductor contact element to enable displacement of the insulating protective element by a user when the insulating protective element is in an assembled state within the external conductor contact element.
19. A method for assembling an electrical plug-in connector, said method comprising the steps of: a) displacing the insulating protective element of the electrical plug-in connector into an assembly position in which an assembly access point to an internal conductor contact element of the electrical plug-in connector is cleared through an assembly recess which is provided in an external conductor contact element of the electrical plug-in connector; b) fastening the internal conductor contact element to an internal conductor of an electrical cable through the assembly access point when the insulating protective element is in the assembly position; and c) displacing the insulating protective element into an insulating protection position in which the assembly access point to the internal conductor contact element is blocked by the insulating protective element.
20. An electrical plug-in connector for use with an electrical cable of the type having at least one internal conductor, said plug-in connector, comprising: an internal conductor contact element; an external conductor contact element, and an insulating protective element between the internal conductor contact element and the external conductor contact element, the insulating protective element being displaceable between an assembly position and an insulating protecting position, the assembly position being a position in which an assembly access point is clear to permit fastening the internal conductor contact element to an internal conductor of the electrical cable, the insulating protection position being a position in which the assembly access point to the internal conductor contact element is blocked by the insulating protective element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTIONS OF PREFERRED EMBODIMENTS
(21)
(22) The invention is described, merely by way of example, with reference to embodiments of electrical plug-in connector 1 illustrated in the figures. In principle, an electrical plug-in connector according to the invention can have any desired design, for example a coaxial design, a triaxial design or another design. In the exemplary embodiment, the electrical plug-in connector 1 has, by way of example, a round geometry. However, in principle, the invention can also be suitable for use with a rectangular plug-in connector, for example a flat plug-in connector.
(23)
(24) The electrical plug-in connector 1 has two internal conductor contact elements 3 (cf., in particular,
(25) The electrical plug-in connector 1 illustrated is designed, by way of example, for transmitting high currents. To this end, the internal conductors 4 of the cable 2 can particularly advantageously be fastened to the internal conductor contact elements 3 or clamped thereto by means of a screw 5 (cf., inter alia,
(26) The electrical plug-in connector 1 further has an external conductor contact element 6 which runs around the internal conductor contact elements 3 for electromagnetic shielding purposes. The external conductor contact element 6 is connected to an external conductor shield, in particular an external conductor shielding braid 7 of the electrical cable 2 (cf., inter alia,
(27) In order to prevent the protruding individual wires of the external conductor shielding braid 7 from unintentionally establishing short circuits with one of the internal conductor contact elements 3, an insulating protective element 9 is arranged between the external conductor contact element 6 and the internal conductor contact elements 3. The insulating protective element 9 of the plug-in connector 1 illustrated in
(28) For the purpose of providing an assembly access point M (indicated in
(29) According to the invention, the insulating protective element 9 can be displaced between an assembly position (cf., for example, the orientation in
(30) To this end, the insulating protective element 9 preferably has at least one access opening 11. In the exemplary embodiments, a separate access opening 11 and a separate assembly recess 10 are provided for each internal conductor contact element 3 and, respectively, for each assembly access point M. In the assembly position, the access opening 11 is oriented in relation to the assembly recess 10 in such a way that the assembly access point M to the respective internal conductor contact element 3 is cleared through the assembly recess 10 and the access opening 11. However, in the insulating protection position, the access opening 11 is correspondingly displaced and the assembly access point M is blocked as a result.
(31) The electrical plug-in connector 1 optionally has an insulating part 12 between the internal conductor contact elements 3 and the external conductor contact element 6. In the present case, the insulating protective element 9 is guided between the insulating part 12 and the external conductor contact element 6, wherein the insulating protective element 9 can also be guided between the insulating part 12 and the internal conductor contact elements 3 in principle. In order to ensure the assembly access point M in the case of the insulating protective element 9 being in the assembly position, the insulating part 12 has assembly openings 13 (cf.
(32) In the exemplary embodiments shown in
(33) In the exemplary embodiments, the access opening 11 of the insulating protective element 9 is designed as a bore by way of example. However, the access opening 11 can also be designed as an elongate hole or as another recess, for example also as a rectangular recess. This analogously applies to the assembly recess 10 of the external conductor contact element 6 and the assembly opening 13 of the insulating part 12 too.
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(35) In order to prevent the screws 5 from being lost, provision can be made for the diameter of the screw heads of the screws 5 to be larger than the diameter of the access opening 11 of the insulating protective element 9. As a result, the assembly tool 15 can be guided through the access opening 11 but the screws 5 are not lost, even if they are only loosely contained in the insulating protective element 9 in a delivery state.
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(38) In the variant of the insulating protective element 9 shown in
(39) The figures further illustrate a possible way of latching the insulating protective element 9 in the assembly position and in the insulating protection position. This can be seen particularly clearly in
(40) Any desired number of latching means 17 and latching elements 18, for example even only one latching means 17 and one corresponding latching element 18, can be provided in principle; in the exemplary embodiment, two latching means 17 and two latching elements 18 are illustrated on opposite sides of the insulating protective element 9 and, respectively, of the insulating part 12 by way of example.
(41) In the exemplary embodiment, a latching arrangement is provided in the assembly position and in the insulating protection position. However, in principle, a latching arrangement can also be provided only in the assembly position or in the insulating protection position. At least one latching arrangement can particularly advantageously be in the insulating protection position since the insulating protective element 9 can then not be unintentionally (for example during subsequent use of the plug-in connector 1) moved back to the “unsecure” assembly position again.
(42) In order to make the latching arrangement releasable at least with application of increased force, the latching means 17 of the insulating protective element 9 according to
(43) The insulating protective element 9 does not necessarily have to be latched to the insulating part 12 (which is optional in any case). The insulating protective element 9 can also be latched to the external conductor contact element 6 or even to one of the internal conductor contact elements 3. Latching with any desired plug-in connector component of the plug-in connector 1 can be provided in principle.
(44) The insulating protective element 9 can also be of only partially annular design, wherein an insulating protective element 9 can particularly advantageously be provided for each internal conductor contact element 3 in this case. An exemplary insulating protective element 9 of partially annular design is illustrated in a perspective manner in
(45) The partially annular insulating protective element 9 of
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(48) The guide means 16 shown in
(49) The insulating protective element 9 can also be of platelet-like design (not illustrated further in the exemplary embodiments) in the case of axial displacement of the insulating protective element 9 in particular.
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(51) Initially, provision can be made for the electrical cable 2 to be prepared or prefabricated for making contact with the electrical plug-in connector 1. To this end, the electrical cable 2 can be free of a cable sheath 20 at its end which is to be processed. The external conductor shielding braid 7 can then be pushed toward the rear over the remaining cable sheath 20. A filler layer (not illustrated in figures) which guides the internal conductors 4 jointly in itself, and a cable film (likewise not illustrated) which may be present can then be removed in order to separate the internal conductors 4 and to make them accessible for further processing. The individual internal conductors 4 can then be freed of the insulation 21 in a front section and the cores of the internal conductors 4 can be exposed. Core sleeves 22 can in turn then be connected, for example crimped or soldered, to the exposed cores of the internal conductors 4. This state of the cable is illustrated in
(52) In
(53) In a subsequent method step according to
(54) In a subsequent method step according to
(55) In a subsequent method step according to
(56) In a further method step, as shown in
(57) Provision may be made for the insulating protective element 9 to have an assembly-preventing arrangement (not illustrated) which permits fitting of the external housing 8 of the electrical plug-in connector 1 only when the insulating protective element 9 is in its insulating protection position. For example, a web which projects axially in the direction of the cable 2 can be provided for this purpose, which web, in the assembly position of the insulating protective element 9, blocks mounting of the external housing 8 of the plug-in connector 1 onto the external conductor contact element 6 in an interlocking manner and clears the displacement path for the external housing 8 to the external conductor contact element 6 only in the insulating protection position.
(58) Finally,
(59) While the invention has been described with reference to various preferred embodiments, it should be understood by those skilled in the art that various changes may be made and equivalents substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt to a particular situation or application of the invention without departing from the scope of the invention. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed but rather, that the invention will include all embodiments falling within the scope of the appended claims, either literally or under the Doctrine of Equivalents.