Methods and devices for determining the position and/or orientation of a spectacle lens on a mounting
11835795 · 2023-12-05
Assignee
Inventors
Cpc classification
International classification
Abstract
A spectacle lens with has permanent markings is mounted on a mounting, in particular a suction mounting. The apparent location of the permanent markings is detected on the spectacle lens with a detection device. Additionally, the spectacle lens is illuminated eccentrically with respect to an optical axis of the detection device using eccentric light sources. Reflections from the lights sources on the spectacle lens are likewise detected. On the basis of the detected reflections and the apparent location of the permanent markings, the position and/or orientation of the mounted spectacle lens are determined.
Claims
1. A method for determining at least one of a position or an orientation of a spectacle lens mounted on a holder, the spectacle lens having a permanent mark, the method comprising: providing a detected apparent location of the permanent mark on the spectacle lens, wherein the apparent location of the permanent mark differs from a real location of the permanent marks on account of light refraction by the spectacle lens; and determining the at least one of the position or the orientation of the spectacle lens on a basis of the apparent location of the permanent mark and mark-independent additional information, wherein determining the at least one of the position or the orientation of the spectacle lens includes an iterative calculation of the at least one of the position or the orientation of the spectacle lens, wherein the iterative calculation is carried out on a basis of a holding characteristic and the detected apparent location of the permanent mark, and wherein the iterative calculation is furthermore carried out on a basis of at least one detected reflection.
2. The method as claimed in claim 1, wherein the iterative calculation comprises in respective iteration steps a comparison between an expected location of the spectacle lens and a detected apparent location of the permanent mark and of the at least one reflection.
3. The method as claimed in claim 1, further comprising: detecting the apparent location of the permanent marks on the spectacle lens; eccentrically illuminating the spectacle lens with an eccentric light source; and detecting a location of at least one reflection of the eccentric light source on the spectacle lens, wherein the mark-independent additional information includes the apparent location of the at least one reflection.
4. The method as claimed in claim 3, wherein detecting the apparent location of the at least one reflection comprises: repeatedly detecting the apparent location of the at least one reflection during a movement of the spectacle lens.
5. The method as claimed in claim 3, wherein eccentrically illuminating comprises: eccentrically illuminating the spectacle lens with a plurality of eccentric light sources; and generating a plurality of reflections.
6. The method as claimed in claim 5, further comprising: alternately activating a respective eccentric light source or a group of eccentric light sources from the plurality of light sources.
7. The method as claimed in claim 3, further comprising: detecting the apparent location of the permanent mark with light of a first wavelength; and detecting the location of the at least one reflection with light of a second wavelength, wherein the spectacle lens has a higher absorption for the light of the second wavelength than for the light of the first wavelength.
8. The method as claimed in claim 1, further comprising: detecting at least one of the apparent location of the permanent mark or the location of the at least one reflection from a plurality of observation directions.
9. A computer program stored on a non-transitory storage medium and having a program code which, when executed on a processor, causes the method as claimed in claim 1 to be carried out.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The disclosure will now be described with reference to the drawings wherein:
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DESCRIPTION OF EXEMPLARY EMBODIMENTS
(10) Exemplary embodiments of the present application are explained below.
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(12) The illumination and image recording unit 30 comprises a camera 31, which is able to record images of the spectacle lens 35 on the suction holder 36. A light source 33 serves for illuminating the spectacle lens 35 for the purpose of determining an apparent location of permanent marks 312, 313 of the spectacle lens, which light source 33 is coupled in via a beam splitter 32 coaxially (colloquially sometimes also referred to as concentrically) with respect to an optical axis 310 of the camera 31. This illumination and the associated determination of the apparent location of permanent marks are carried out as described in EP 1 646 855 B1. In this case, light from the light source 33, which is approximately a point light source, illuminates the spectacle lens such that the light sent from the beam splitter 32 to the spectacle lens 35 apparently comes from the entrance pupil of a lens of the camera 31, i.e., is concentric with respect to the optical axis 310. This illumination, which is also referred to as coaxial reflected-light illumination, irradiates the spectacle lens 35, the location of which is intended to be determined. The light passes through the spectacle lens having the permanent marks 312 and 313, which are applied on the back side of the spectacle lens in the example depicted, is then incident on a retroreflector 37, which is movable, and then passes approximately on the same path back to the camera 31. The lens of the camera 31 then images the permanent marks with high contrast with the light that originally comes from the coaxial reflected-light illumination and has passed through the spectacle lens twice overall via the retroreflector 37.
(13) In the case of permanent marks 312, 313 arranged on the back side of the spectacle lens 35, as described in the introduction (i.e., the side facing the holder 36), this image recording does not always take place exactly from the prescribed direction, as was explained in the introduction. Owing to the refraction of light at the front surface of the spectacle lens, that results in an apparent location of the permanent marks which differs from the real location. In the case where the spectacle lens 35 is tilted, there is a change in the apparent location of the permanent marks on the front side of the spectacle lens, which is seen by the camera 31.
(14) This is explained with reference to
(15) In
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(17) Partial
(18) In order to determine the position and orientation of the spectacle lens 35, the exemplary embodiment in
(19) Reflections at the spectacle lens back side can also occur besides the reflections at the spectacle lens front side. They have to be distinguished from reflections at the spectacle lens front side. That is particularly simple if a wavelength that is greatly absorbed in the spectacle lens material is provided for the light sources 34A to 34C. Reflections via the spectacle lens back side thus appear much darker than those from the front side. Their intensity is ideally below a threshold, e.g., the detection threshold. The camera 31 together with its optical system must then be sensitive to the light from the light sources 34A to 34C.
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(21) The camera 31 can detect these reflection points if the tilting is not so great that the reflection no longer occurs at all at the spectacle lens front side or falls out of the field of view of the camera. If
(22) Without a possibility of differentiation by way of their apparent brightness, the reflections from the spectacle lens front side and the spectacle lens back side, in the case of greatly different radii, can also be differentiated by way of their size on account of the defocusing: The camera is focused such that it displays points at the distance of the permanent engravings with optimum sharpness. As a result of the reflection at a surface which, from the viewpoint of the camera, is curved in each case toward the latter, the external light source, e.g., 34A, appears even further than it actually is. That applies primarily to the reflection at the more curved surface in each case. The luminous reflection point appears somewhat more blurred as a result. However, this effect is not all that pronounced, especially because the camera lens of the camera 31 stops down greatly to obtain a large depth of field. A further distinguishing feature is the relative location: the shape of the respective spectacle lens and how the latter is constructed are known; only the pose that is intended to be determined is unknown. The computing unit 39 can calculate which of two distinguishable reflections more appropriately matches the spectacle lens front side, and which the back side. Moreover if the two reflections actually converge indistinguishably closely, this situation would not apply to the other external light sources. It is advantageous, therefore, also to provide light sources which are approximately opposite one another in relation to the optical axis of the camera 31, e.g., in a situation as in
(23) In the exemplary embodiment in
(24) By appropriately setting the operating point of the camera 31 (sensitivity or exposure time depending on the intensity of the light sources 33, 34A to 34C and the transmittance of the spectacle lens 35), it is possible to ensure that the brightest region in the image does not completely exhaust the sensitivity dynamic range of the camera 31, rather that the reflection of the additional light sources 34A to 34C is clearly visible simultaneously in an image recorded by the camera 31. As explained above, however, it is also possible to record a plurality of images with optionally activated light sources.
(25) The location of the reflections 313 in
(26) In the case of a spherical spectacle lens, the reflections with a circular arrangement likewise lie on an imaginary circle, as indicated in
(27) In the case of a spectacle lens having a spherical spectacle lens front side, the diameter of the imaginary circle depends primarily on the radius of curvature of the spectacle lens surfaces. If the spectacle lens to be measured is ideally centered and oriented on the suction holder 36, i.e., the center point of the spectacle lens (center point between the permanent marks) lies on the optical axis 310 and the direction of the surface normal to the center point runs in the direction of the optical axis 310, then the reflection points lie on a circle around this center point in the image recorded by the camera 31, and the two permanent marks lie symmetrically with respect thereto, as illustrated in
(28) In the case of a lateral displacement or in the case of tilting of the spectacle lens, the reflections are displaced, as illustrated in
(29) Axis designations illustrated in
(30) In the case of stamping using an inkjet printing method (inkjet method) by means of the stamping device 38, the tilting is less important in this case since the print head hovers above the spectacle lens during printing. For the accurate determination of the offset (location in the x- and y-directions), in the case of lenses in which the permanent marks lie on the back side of the spectacle lens (facing the suction holder 36), this absolutely matters since, if the spectacle lens is tilted differently, the apparent location of the permanent marks changes, as has been explained with reference to
(31) The determination of the position and/or orientation of the spectacle lens 35 on the suction holder 36 will now be explained in greater detail with reference to
(32) In step 80, the spectacle lens 35 is fixed on the holder 36. In step 81, the apparent location of permanent marks is determined, wherein, for this purpose, as explained, the light source 33 provides a coaxial reflected-light illumination. In step 82, the spectacle lens 36 is eccentrically illuminated by one or more of the light sources 34A to 34C, e.g., successively or in groups, such that it is possible to decide unambiguously which reflection originates from which light source. Reflections for which it is not possible to decide whether they come from the front side or the back side are disregarded if there is more than one external light source whose reflections are visible. In step 83, the location of reflections that were caused by the eccentric illumination is determined by the image or images recorded by the camera 31 being correspondingly evaluated. A reflection can be identified from the fact that it is a spatially small and bright phenomenon. There are many possibilities for evaluating such a reflection if it is incident on more than one camera pixel: that could then be done by establishing, e.g., the centroid of all pixels in the vicinity which exceed a threshold value, or a best fit of an intensity distribution such as is expected for light sources which lie at the virtual distance of the virtual location of the light source after reflection at a correspondingly curved mirror, etc.
(33) Step 84 then involves calculating the position and/or orientation of the spectacle lens 35 on the holder 36, e.g., iteratively as described below with reference to
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(35) The method in
(36) The method in
(37) In step 91, all parameters (decentration, rotation, tilting) of the current pose are varied by small values and SR calculates what influence that has on the error vector. The result is the variation matrix. The latter indicates how the error vector changes depending on the small variations of the parameters.
(38) In step 92, the pseudoinverse (see e.g., German Wikipedia article “Pseudoinverse [Moore-Penrose inverse],” as of Jul. 16, 2017) of the variation matrix is calculated; together with the error vector from step 91 that yields the search direction, i.e., a direction in which the parameters are changed in the next step.
(39) In step 93, the minimum of the (weighted) sum of the squares of the elements of the error vector is ascertained for various step sizes w when the current parameters of the current pose are varied by w* search direction relative to the status directly before step 91. Ideally, the minimum is at w=1, but a different result can also arise for w. In the present exemplary embodiment, w is determined by using the Brent method and within that SR repeatedly. (See e.g., Press et al., Numerical Recipes, Second Edition (1992), pages 394ff.)
(40) In step 94, the current pose is updated to that for the minimum just found, i.e., the pose is varied by w* search direction for the w which yielded the minimum.
(41) Step 95 involves checking an accuracy criterium as to whether the, e.g., weighted sum of the squares of the deviations indicated by the error vector has fallen below a predefined threshold. The accuracy criterium generally indicates how well the current pose matches the measured variables. If the accuracy criterium is satisfied (e.g., the weighted sum of squares is below the threshold or is even zero), the method is ended in step 97 and the last current pose is deemed to be determined accurately enough. The last current pose then represents the result of the method in
(42) If the check from step 95 reveals that the accuracy criterium has not yet been reached, diverse error criterium are checked as well in step 96: this involves checking whether the passes of the method have still resulted in improvements in the pose (reduction of the error criterium) or whether step 91 has already been carried out more often than a predefined maximum number. Moreover, in the other method steps and also in the SR there may also be error conditions that must be picked up by the method, e.g., poses which cannot occur at all.
(43) If appropriate, the method is terminated with an error message in step 98. Otherwise, the method jumps back to step 91 for a renewed pass.
(44) If the device has more than one camera, each image by itself is evaluated and the apparent locations of the permanent marks and of the additional reflection points are identified therein. All these optical configurations are then evaluated jointly in a minimum search as described above, thus yielding the location and orientation of the spectacle lens in the device (apart from measurement and truncation errors that always occur in such approximative methods).
(45) Using the data determined in this way, in step 85 the stamping is then applied at the correct position by means of the calculation of corresponding coordinates on the lens surface at which the stamping is to be applied. From the apparent locations of the permanent marks as explained with reference to
(46) At least some possible exemplary embodiments are specified in the clauses below:
(47) Clause 1. A method for determining the position and/or orientation of a spectacle lens (35) having permanent marks and being held on a holder (36), comprising: providing a detected apparent location of the permanent marks (P1, P2) on the spectacle lens (35), characterized by determining the position and/or orientation of the spectacle lens on the basis of the apparent location of the permanent marks and mark-independent additional information.
(48) Clause 2. The method according to clause 1, characterized by detecting the apparent location of the permanent marks (P1, P2) on the spectacle lens (35), eccentrically illuminating the spectacle lens (35), detecting a location of at least one reflection (312 to 315) caused by the eccentrically illuminating process on the spectacle lens, wherein the mark-independent additional information comprises the apparent location of the at least one reflection.
(49) Clause 3. The method according to clause 2, characterized in that detecting the apparent location of the at least one reflection comprises detecting repeatedly during a movement of the spectacle lens (35).
(50) Clause 4. The method according to clause 2 or 3, characterized in that the eccentrically illuminating process comprises an eccentrically illuminating process using a plurality of light sources for generating a plurality of reflections.
(51) Clause 5. The method according to clause 4, characterized in that the plurality of light sources are activated alternately individually or in groups.
(52) Clause 6. The method according to any of clauses 2-5, characterized in that detecting the location of the permanent marks is carried out with a first light wavelength and detecting the location of the at least one reflection is carried out by means of illumination with a second light wavelength, wherein the spectacle lens (35) has a higher absorption for the second light wavelength than for the first light wavelength.
(53) Clause 7. The method according to any of clauses 1-6, characterized in that detecting the apparent location of permanent marks and/or detecting the location of the at least one reflection are/is carried out from a plurality of observation directions.
(54) Clause 8. The method according to any of clauses 1-7, characterized in that the mark-independent additional information comprises calculated or experimentally ascertained location properties of different shapes of spectacle lenses on the holder (36).
(55) Clause 9. The method according to any of clauses 1-8, characterized in that determining the position and/or orientation of the spectacle lens (35) comprises an iterative calculation of the position and/or orientation of the spectacle lens (35).
(56) Clause 10. A computer program comprising a program code which, when executed on a processor, causes the method according to any of clauses 1-9 to be carried out.
(57) Clause 11. A device for determining the position and/or orientation of a spectacle lens having permanent marks and being held on a holder, comprising: a providing unit for providing a detected apparent location of the permanent marks on the spectacle lens (35), characterized by a computing unit (39) for determining the position and/or orientation of the spectacle lens on the basis of the apparent location of the permanent marks and mark-independent additional information.
(58) Clause 12. The device according to clause 11, characterized by a detection unit for detecting the apparent location of the permanent marks on the spectacle lens (35).
(59) Clause 13. The device according to clause 12, characterized by an illumination unit (34A-34C) for eccentrically illuminating the spectacle lens, wherein the detection unit (31) is further configured to detect a location of at least one reflection caused by a process of eccentrically illuminating by the illumination unit, wherein the mark-independent additional information comprises the location of the at least one reflection.
(60) Clause 14. The device according to clause 13, characterized in that the illumination unit (34A-34C) comprises a multiplicity of light sources arranged eccentrically with respect to an optical axis of the detection unit, wherein the computing unit (39) is typically configured to activate the light sources alternatively.
(61) Clause 15. The device according to any of clauses 11-14, characterized in that the mark-independent additional information comprises calculated or experimentally ascertained location properties of different shapes of spectacle lenses on the holder (36).
(62) Clause 16. The method according to any of clauses 1-9, characterized in that the mark-independent additional information comprises calculated or experimentally ascertained location properties of different shapes of spectacle lenses on the holder (36).
(63) Clause 17. The method according to clause 16, characterized in that the mark-independent additional information comprises calculated or experimentally ascertained location properties of different shapes of spectacle lenses on the holder (36).
(64) Clause 18. The method according to any of clauses 16-17, characterized in that the mark-independent additional information comprises calculated or experimentally ascertained location properties of different shapes of spectacle lenses on the holder (36).
(65) Clause 19. The method according to any of clauses 16-18, characterized in that the mark-independent additional information comprises calculated or experimentally ascertained location properties of different shapes of spectacle lenses on the holder (36).
(66) Clause 20. The method according to any of clauses 16-19, characterized in that the mark-independent additional information comprises calculated or experimentally ascertained location properties of different shapes of spectacle lenses on the holder (36).
(67) Clause 21. The method according to any of clauses 16-20, characterized in that the mark-independent additional information comprises calculated or experimentally ascertained location properties of different shapes of spectacle lenses on the holder (36).
(68) Clause 22. A method for determining the position and/or orientation of a spectacle lens (35) having permanent marks and being held on a holder (36), comprising: providing a detected apparent location of the permanent marks on the spectacle lens (35), wherein the apparent location of the permanent marks differs from a real location of the permanent marks on account of light refraction by the spectacle lens, determining the position and/or orientation of the spectacle lens on the basis of the apparent location of the permanent marks and mark-independent additional information, characterized in that the mark-independent additional information comprises calculated or experimentally ascertained location properties of different shapes of spectacle lenses on the holder (36), wherein the location properties comprise holding characteristics of the holder.
(69) Clause 23. The method according to clause 22, characterized by detecting the apparent location of the permanent marks on the spectacle lens (35), eccentrically illuminating the spectacle lens (35), detecting a location of at least one reflection (312 to 315) caused by the eccentrically illuminating process on the spectacle lens, wherein the mark-independent additional information comprises the apparent location of the at least one reflection.
(70) Clause 24. The method according to clause 23, characterized in that detecting the apparent location of the at least one reflection comprises detecting repeatedly during a movement of the spectacle lens (35).
(71) Clause 25. The method according to any of clauses 23 or 24, characterized in that the eccentrically illuminating process comprises an eccentrically illuminating process using a plurality of light sources for generating a plurality of reflections.
(72) Clause 26. The method according to clause 25, characterized in that the plurality of light sources are activated alternately individually or in groups.
(73) Clause 27. The method according to any of clauses 23-26, characterized in that detecting the location of the permanent marks is carried out with a first light wavelength and detecting the location of the at least one reflection is carried out by means of illumination with a second light wavelength, wherein the spectacle lens (35) has a higher absorption for the second light wavelength than for the first light wavelength.
(74) Clause 28. The method according to any of clauses 23-27, characterized in that detecting the apparent location of permanent marks and/or detecting the location of the at least one reflection are/is carried out from a plurality of observation directions.
(75) Clause 29. The method according to any of clauses 23-28, characterized in that the mark-independent additional information comprises calculated or experimentally ascertained location properties of different shapes of spectacle lenses on the holder (36).
(76) Clause 30. The method according to any of clauses 23-29, characterized in that determining the position and/or orientation of the spectacle lens (35) comprises an iterative calculation of the position and/or orientation of the spectacle lens (35).
(77) Clause 31. A computer program comprising a program code which, when executed on a processor, causes the method according to any of clauses 23-30 to be carried out.
(78) Clause 32. The device according to any of clauses 1-15, characterized in that the mark-independent additional information comprises calculated or experimentally ascertained location properties of different shapes of spectacle lenses on the holder (36).
(79) Clause 33. The device according to clause 32, characterized in that the mark-independent additional information comprises calculated or experimentally ascertained location properties of different shapes of spectacle lenses on the holder (36).
(80) Clause 34. The device according to any of clauses 32 or 33, characterized in that the mark-independent additional information comprises calculated or experimentally ascertained location properties of different shapes of spectacle lenses on the holder (36).
(81) Clause 35. The device according to any of clauses 32-34, characterized in that the mark-independent additional information comprises calculated or experimentally ascertained location properties of different shapes of spectacle lenses on the holder (36).
(82) Clause 36. The device according to any of clauses 32-35, characterized in that the mark-independent additional information comprises calculated or experimentally ascertained location properties of different shapes of spectacle lenses on the holder (36).
(83) Clause 37. The device according to any of clauses 32-36, characterized in that the mark-independent additional information comprises calculated or experimentally ascertained location properties of different shapes of spectacle lenses on the holder (36).
(84) Clause 38. A device for determining the position and/or orientation of a spectacle lens having permanent marks and being held on a holder, comprising: a providing unit for providing a detected apparent location of the permanent marks on the spectacle lens (35), wherein the apparent location of the permanent marks differs from a real location of the permanent marks on account of light refraction by the spectacle lens, a computing unit (39) for determining the position and/or orientation of the spectacle lens on the basis of the apparent location of the permanent marks and mark-independent additional information, characterized in that the mark-independent additional information comprises calculated or experimentally ascertained location properties of different shapes of spectacle lenses on the holder (36), wherein the location properties comprise holding characteristics of the holder.
(85) Clause 39. The device according to clause 38, characterized by a detection unit for detecting the apparent location of the permanent marks on the spectacle lens (35).
(86) Clause 40. The device according to clause 39, characterized by an illumination unit (34A-34C) for eccentrically illuminating the spectacle lens, wherein the detection unit (31) is further configured to detect a location of at least one reflection caused by a process of eccentrically illuminating by the illumination unit, wherein the mark-independent additional information comprises the location of the at least one reflection.
(87) Clause 41. The device according to clause 40, characterized in that the illumination unit (34A-34C) comprises a multiplicity of light sources arranged eccentrically with respect to an optical axis of the detection unit, wherein the computing unit (39) is typically configured to activate the light sources alternatively.
(88) Clause 96. The device according to any of clauses 40 or 41, characterized in that the mark-independent additional information comprises calculated or experimentally ascertained location properties of different shapes of spectacle lenses on the holder (36).
(89) The foregoing description of the exemplary embodiments of the disclosure illustrates and describes the present invention. Additionally, the disclosure shows and describes only the exemplary embodiments but, as mentioned above, it is to be understood that the disclosure is capable of use in various other combinations, modifications, and environments and is capable of changes or modifications within the scope of the concept as expressed herein, commensurate with the above teachings and/or the skill or knowledge of the relevant art.
(90) The term “comprising” (and its grammatical variations) as used herein is used in the inclusive sense of “having” or “including” and not in the exclusive sense of “consisting only of.” The terms “a” and “the” as used herein are understood to encompass the plural as well as the singular.
(91) All publications, patents and patent applications cited in this specification are herein incorporated by reference, and for any and all purposes, as if each individual publication, patent or patent application were specifically and individually indicated to be incorporated by reference. In the case of inconsistencies, the present disclosure will prevail.