Measuring device for measuring uneveness of a surface of an item
11835336 · 2023-12-05
Assignee
Inventors
Cpc classification
G01B5/207
PHYSICS
International classification
Abstract
The present invention relates to a measuring device for characterising a shape of a surface of an item, such as a wind turbine blade fibre layup, wherein the measuring device comprises: a frame comprising a holding frame, a first set of two or more probes movably held in the holding frame, each probe having a respective probe end for contacting the surface of the item, and electronic sensing means configured to provide for each probe a respective electrical signal representative of a position of the probe relative to the holding frame. A method for calibrating such a device is provided. Further, a method for characterising a shape of a surface of an item is provided.
Claims
1. A measuring device (40) for characterizing a shape of a surface of an item, the measuring device comprising: a frame comprising a holding frame (44); a first set of three or more probes (41a-41j) movably held in the holding frame, each of the probes having a respective probe end (43a-43j) for contacting the surface of the item; and electronic sensing means configured to provide for each of the probes a respective electrical signal representative of a position of the probe relative to the holding frame, wherein the device is further configured to cause determination of an unevenness signal representative of an unevenness of the surface, the unevenness signal being representative of an angle between 1) a straight line through the probe end of a first probe of the first set of probes and the probe end of a second probe of the first set of probes and 2) a straight line through the probe end of the second probe and the probe end of a third probe of the first set of probes.
2. The measuring device in accordance with claim 1, wherein each of the probes is connected to biasing means (42a-42j), such as a spring, configured to bias the probe to a corresponding neutral position relative to the holding frame.
3. The measuring device in accordance with claim 2, wherein each of the probes is connected to corresponding biasing means and each biasing means is connected to a corresponding force sensor configured to provide a corresponding force sensor signal representative of a tension in the corresponding biasing means, and wherein the signal representative of the position of each of the probes is determined based at least in part on the corresponding force sensor signal.
4. The measuring device in accordance with claim 3, configured to cause determining whether the signal representative of the unevenness of the surface meets an unevenness criterion, and in the affirmative, to cause provision of an unevenness indication.
5. The measuring device in accordance with claim 4, wherein the unevenness indication comprises an audible signal and/or a visual signal and/or a vibration signal.
6. The measuring device in accordance with claim 1, configured to cause determining of a signal representative of an unevenness of the surface based on the electrical signals representative of the position of at least two probes in the first set of probes.
7. The measuring device in accordance with claim 1, configured to cause determining of a signal representative of an unevenness of the surface based at least on 1) the electrical signals representative of the positions of two of the probes relative to the holding frame and 2) a smallest distance between the probe ends of the two probes during measuring.
8. The measuring device in accordance with claim 1, wherein at least a subset of the first set of probes is arranged in a one-dimensional array.
9. The measuring device in accordance with claim 1, wherein at least a subset of the first set of probes is arranged in a two-dimensional array.
10. The measuring device in accordance with claim 1, wherein each of the probes is movably maintained in a respective position by a frictional force exceeding a force corresponding to the standard acceleration of free fall, g0.
11. The measuring device in accordance with claim 1, wherein the frame further comprises one or more fixed or fixable supporting legs (45a, 45b) for supporting the measuring device on the surface of the item during obtaining of the electrical signals representative of the positions of the probes relative to the holding frame (44).
12. A method for calibrating a device in accordance with claim 11, the method comprising: placing the device on the one or more supporting legs on a surface and storing reference information including storing a reference signal representative of the electrical signal provided by the electronic sensing means for each of the probes in a second set of one or more of the probes in the first set of probes, such as all the probes in the first set of probes, and during subsequent use, determining for at least one probe in the second set of probes, such as for each of all the probes in the second set of probes, a signal representative of a difference between the electrical signal measured during said use and the corresponding reference signal.
13. The measuring device in accordance with claim 1, wherein the device is configured such that a weight of the frame exceeds a maximum total force that the first set of probes can exert on a first portion of a surface while the supporting legs are in contact with a second portion of said surface.
14. The measuring device in accordance with claim 1, wherein the probe ends of two probes of the first set of probes are separated by a distance of at least 10 cm.
15. The measuring device in accordance with claim 1, operable to communicate to an external device a signal representative of the electrical signals corresponding to at least two of the probes, and/or a signal representative of an unevenness of the surface of the item determined based on the electrical signals representative of the positions of at least two of the probes.
16. The measuring device in accordance with claim 1, wherein the electrical signals corresponding to at least two of the probes are obtained using corresponding linear variable differential transformers or based on respective resistance measurements.
17. A method for characterizing a shape of a surface of an item, comprising: providing three or more probes movably held in a holding frame, each of the probes having a corresponding probe end for contacting the surface of the item; bringing at least three of the probe ends into contact with the surface of the item; obtaining electrical signals representative of corresponding positions of at least two of the probes relative to the holding frame; and determining an unevenness signal representative of an unevenness of the surface, the unevenness signal being representative of an angle between 1) a straight line through the probe end of a first probe of the first set of probes and the probe end of a second probe of the first set of probes and 2) a straight line through the probe end of the second probe and the probe end of a third probe of the first set of probes.
18. The method in accordance with claim 17, further comprising obtaining the respective electrical signals at least when the holding frame is at a first position relative to the item and when the holding frame is at a second position relative to the item different from the first position.
19. The method in accordance with claim 18, further comprising moving the holding frame from the first position to the second position while at least two of the probes are in contact with the surface of the item.
20. The method in accordance with claim 17, further comprising: determining an unevenness signal representative of an unevenness of the surface of the item based on the electrical signals representative of the positions of at least two of the probes relative to the holding frame.
21. The method in accordance with claim 17, further comprising determining whether the unevenness signal representative of an unevenness of the surface meets an unevenness criterion, and generating an unevenness indication when the unevenness signal meets the unevenness criterion.
22. The method in accordance with claim 21, wherein the unevenness indication comprises an audible signal and/or a visual signal and/or a vibration signal.
23. The method in accordance with claim 17, further comprising storing data representing at least a part, such as all, of the obtained electrical signals on an electronic storage medium.
24. A method for preparing a fibre layup for a fibre-reinforced wind turbine blade, comprising: laying up fibre material in a mould; characterizing a surface of the fibre material layup using a device in accordance with claim 1 or a method in accordance with claim 17.
25. The method in accordance with claim 24, further comprising: monitoring whether an unevenness is formed during laying up the fibre material by determining that the unevenness signal meets an unevenness criterion; and rearranging the fibre material to eliminate the unevenness if the unevenness signal meets the unevenness criterion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF SELECTED EMBODIMENTS
(10)
(11) In many cases, each wind turbine blade 10 is made of two blade shell parts, typically made of fibre-reinforced polymer. The blade shell parts are attached to one another with adhesive, such as glue, along bond lines or glue joints extending along the trailing edge and the leading edge of the blade 10. Typically, the root ends of the blade shell parts have a semi-circular or semi-oval outer cross-sectional shape.
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(14) The mould section 25 of the mould 21 shown in
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(16) Wrinkles are not necessarily visible, and therefore frequent measurements may be desirable in order to determine whether the layup has wrinkles.
(17)
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(19) The device 40 is also partly characterized by a length, L, as shown in
(20) In
(21) Springs 42a-42j are coupled to force sensors (not shown) that provide electrical signals representing the degree of displacement of the corresponding probes. The more displaced a probe is, the more tense its corresponding spring, and the more force the corresponding force sensor will experience, thus correlating the displacement to the measured signal.
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(27) Another criterion involves evaluating the angle of the surface.
(28) Based on the slopes, it may be determined that the surface 32 in
(29) The device 40 may alternatively provide signals representative of the electrical signals corresponding to the different probes to an external device, which may perform the actual determination of whether unevenness criteria are met or may display the positions or displacements based on the signals, and optionally provide an alert when unevenness criteria are met. The connection may be wired or wireless. In a wired embodiment, the external device may optionally provide electrical power to the device 40.
(30) The examples of criteria given above are merely examples. The person skilled in the art will recognize that many variations and combinations may be used that still amount to determining that the surface is either sufficiently even or is too uneven.
(31)
(32) Exemplary devices and methods are set out in the following items:
(33) 1. A measuring device (40) for characterising a shape of a surface of an item, the measuring device comprising: a frame comprising a holding frame (44), a first set of two or more probes (41a-41j) movably held in the holding frame, each probe having a respective probe end (43a-43j) for contacting the surface of the item, and electronic sensing means configured to provide for each probe a respective electrical signal representative of a position of the probe relative to the holding frame.
(34) 2. A measuring device in accordance with item 1, wherein each probe is connected to biasing means (42a-42j), such as a spring, configured to bias the probe to a corresponding neutral position relative to the holding frame.
(35) 3. A measuring device in accordance with item 2, wherein each probe is connected to corresponding biasing means and each biasing means is connected to a corresponding force sensor configured to provide a corresponding force sensor signal representative of a tension in the corresponding biasing means, and wherein the signal representative of the position of each probe is determined based at least in part on the corresponding force sensor signal.
(36) 4. A measuring device in accordance with any of the preceding items, configured to cause determining of a signal representative of an unevenness of the surface based on the electrical signals representative of the position of at least two probes in the first set of probes.
(37) 5. A measuring device in accordance with any of the preceding items, configured to cause determining of a signal representative of an unevenness of the surface, the signal representative of the unevenness being representative of an angle between 1) a straight line through the probe end of a first probe of the first set of probes and the probe end of a second probe of the first set of probes and 2) a straight line through the probe end of the second probe and the probe end of a third probe of the first set of probes.
(38) 6. A measuring device in accordance with any of the preceding items, configured to cause determining of a signal representative of an unevenness of the surface based at least on 1) the electrical signals representative of the positions of two of the probes relative to the holding frame and 2) a smallest distance between the probe ends of the two probes during measuring.
(39) 7. A measuring device in accordance with one of items 4-6, configured to cause determining whether the signal representative of the unevenness of the surface meets an unevenness criterion, and in the affirmative, to cause provision of an unevenness indication.
(40) 8. A measuring device in accordance with item 7, wherein the unevenness indication comprises an audible signal and/or a visual signal and/or a vibration signal.
(41) 9. A measuring device in accordance with any of the preceding items, wherein at least a subset of the first set of probes is arranged in a one-dimensional array.
(42) 10. A measuring device in accordance with any of the preceding items, wherein at least a subset of the first set of probes is arranged in a two-dimensional array.
(43) 11. A measuring device in accordance with any of the preceding items, wherein each probe is movably maintained in a respective position by a frictional force exceeding a force corresponding to the standard acceleration of free fall, g0.
(44) 12. A measuring device in accordance with any of the preceding items, wherein the frame further comprises one or more fixed or fixatable supporting legs (45a, 45b) for supporting the measuring device on the surface of the item during obtaining of the electrical signals representative of the positions of the probes relative to the holding frame (44).
(45) 13. A measuring device in accordance with any of the preceding items, wherein the device is configured such that a weight of the frame exceeds a maximum total force that the first set of probes can exert on a first portion of a surface while the supporting legs are in contact with a second portion of said surface.
(46) 14. A measuring device in accordance with any of the preceding items, wherein the probe ends of two probes of the first set of probes are separated by a distance of at least 10 cm, such as at least 20 cm, an average distance between probes optionally being in the range 0.5-1.5 cm.
(47) 15. A measuring device in accordance with any of the preceding items, operable to communicate to an external device a signal representative of the electrical signals corresponding to at least two of the probes, and/or a signal representative of an unevenness of the surface of the item determined based on the electrical signals representative of the positions of at least two of the probes.
(48) 16. A measuring device in accordance with any of the preceding items, wherein the electrical signals corresponding to at least two of the probes are obtained using corresponding linear variable differential transformers or based on respective resistance measurements.
(49) 17. A method for characterising a shape of a surface of an item, comprising: providing two or more probes movably held in a holding frame, each probe having a corresponding probe end for contacting the surface of the item, bringing at least two of the probe ends into contact with the surface of the item, obtaining electrical signals representative of corresponding positions of at least two of the probes relative to the holding frame.
(50) 18. A method in accordance with item 17, further comprising obtaining the respective electrical signals at least when the holding frame is at a first position relative to the item and when the holding frame is at a second position relative to the item different from the first position.
(51) 19. A method in accordance with item 18, further comprising moving the holding frame from the first position to the second position while at least two of the probes are in contact with the surface of the item.
(52) 20. A method in accordance with any of items 17-19, further comprising: determining a signal representative of an unevenness of the surface of the item based on the electrical signals representative of the positions of at least two of the probes relative to the holding frame.
(53) 21. A method in accordance with item 20, further comprising determining whether the signal representative of an unevenness of the surface meets an unevenness criterion, and in the affirmative, to cause provision of an unevenness indication.
(54) 22. A method in accordance with item 21, wherein the unevenness indication comprises an audible signal and/or a visual signal and/or a vibration signal.
(55) 23. A method in accordance with any of items 17-22, further comprising storing data representing at least a part, such as all, of the obtained electrical signals on an electronic storage medium.
(56) 24. A method for preparing a fibre layup for a fibre-reinforced wind turbine blade, comprising: laying up fibre material in a mould, characterising a surface of the fibre material layup using a device in accordance with any of items 1-16 or a method in accordance with any of items 17-23.
(57) 25. A method for calibrating a device in accordance with item 12, comprising: placing the device on the one or more supporting legs on a surface and storing reference information including storing a reference signal representative of the electrical signal provided by the electronic sensing means for each probe in a second set of one or more of the probes in the first set of probes, such as all the probes in the first set of probes, and during subsequent use, determining for at least one probe in the second set of probes, such as for each of all the probes in the second set of probes, a signal representative of a difference between the electrical signal measured during said use and the corresponding reference signal.
LIST OF REFERENCE NUMERALS
(58) 2 wind turbine 4 tower 6 nacelle 8 hub 10 wind turbine blade 14 blade tip 21 wind turbine blade shell part mould 22 mould surface 25 section of mould 31 fibre layup 32 fibre wrinkle 33 wrinkled region 41a-41j probes 42a-42j biasing means, such as springs 43a-43j probe ends 44 holding frame 45a-45b supporting legs 46 detail of probes during measurement Δx distance between probes Δy displacement difference L largest distance between ends of supporting legs A-A cross-section through fibre wrinkle