Variable speed transmission and system using same
11835117 · 2023-12-05
Assignee
Inventors
Cpc classification
F16H2037/088
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H15/503
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/721
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H47/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D35/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H37/086
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K2213/09
ELECTRICITY
International classification
F16H37/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H47/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D35/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H15/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The system includes: a driver; a rotating load configured to be driven into rotation by the driver; a controller, for controllably changing a rotation speed of the load; and a variable speed transmission, arranged between the driver and the load. The variable speed transmission includes a speed summing gear arrangement with a first input shaft, a second input shaft and an output shaft. The output shaft is drivingly coupled to the rotating load. The first input shaft is drivingly coupled to the driver. A continuous variable transmission device is mechanically coupled to the driver and to the second input shaft of the speed summing gear arrangement. The continuous variable transmission device is functionally coupled to the controller.
Claims
1. A system comprising: a constant-speed driver; a rotating load configured to be driven into rotation by the constant-speed driver; a controller, for controllably changing a rotation speed of the load; a variable speed transmission, arranged between the constant-speed driver and the load, the variable speed transmission comprising a speed summing gear arrangement with a first input shaft, an output shaft, and a second input shaft; and a continuous variable transmission device mechanically coupled to the constant-speed driver and configured co-axially with the first input shaft, the second input shaft, and the output shaft of the speed summing gear arrangement so as to modify the speed of the second input shaft of the speed summing gear arrangement, the continuous variable transmission device comprising, a sleeve formed integrally with the second input shaft of the speed summing gear arrangement, the sleeve having a bore co-axial with the first input shaft, and a magnetic coupling having magnets mounted to an inner surface of the bore on the sleeve and an electrically-conductive member at least partially disposed in the bore and attached to the first input shaft so that the electrically-conductive member co-rotates with the first input shaft, wherein the output shaft is drivingly coupled to the rotating load and the first input shaft is drivingly coupled to the constant-speed driver, and wherein the speed of the output shaft is a function of the speeds of the first input shaft and of the second input shaft and the continuous variable transmission device is functionally coupled to the controller, such that the rotation speed of the rotating load drivingly coupled to the output shaft can be modulated, while the rotation speed of the constant-speed driver remains constant.
2. The system of claim 1, wherein the continuous variable transmission device comprises a mover member and a driven member; wherein the mover member is mechanically coupled to the constant-speed driver, and the driven member is mechanically coupled to the second input shaft of the speed summing gear arrangement.
3. The system of claim 2, wherein the mover member and the driven member are configured to transmit a variable torque therebetween, and wherein the speed of the second input shaft is modulated by adjusting the torque transmitted between the mover member and the driven member.
4. The system of claim 1, wherein the speed summing gear arrangement comprises an epicyclic gear train.
5. The system of claim 4, wherein the epicycle gear train comprises a compound planetary arrangement with a ring gear that is an outer gear, a sun gear, a planet carrier, and a plurality of planet gears that comprises at least one pair of a first planet gear and a second planet gear supported on a common axis with respect to the planet carrier, and wherein the first planet gear is in mesh the ring gear and the second planet gear is in mesh the sun gear.
6. The system of claim 1, wherein the continuous variable transmission device is configured to be combined with a fixed-ratio gear train formed by a plurality of gears or toothed wheels arranged between the first input shaft and the second input shaft of the speed summing gear arrangement.
7. The system of claim 1, wherein the electronically-conductive member comprises a ferromagnetic yoke.
8. The system of claim 1, wherein the electronically-conductive member comprises a ferromagnetic yoke coupled with the second input shaft and a copper sleeve that circumscribes the ferromagnetic yoke.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A more complete appreciation of the disclosed embodiments of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
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DETAILED DESCRIPTION
(11) The following detailed description of the exemplary embodiments refers to the accompanying drawings. The same reference numbers in different drawings identify the same or similar elements. Additionally, the drawings are not necessarily drawn to scale. Also, the following detailed description does not limit embodiments of the invention. Instead, the scope of embodiments of the invention is defined by the appended claims.
(12) Reference throughout the specification to “one embodiment” or “an embodiment” or “some embodiments” means that the particular feature, structure or characteristic described in connection with an embodiment is included in at least one embodiment of the subject matter disclosed. Thus, the appearance of the phrase “in one embodiment” or “in an embodiment” or “in some embodiments” in various places throughout the specification is not necessarily referring to the same embodiment(s). Further, the particular features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
(13) Referring now to
(14) In the embodiment of
(15) In order to modify the rotational speed of the load 5, a variable speed transmission 11 is arranged along the shaftline between the driver 3 and the load 5. The variable speed transmission 11 can be functionally coupled to a controller 12, which is further interfaced with the load 5 or with the process, whereof the load 5 forms part. The controller 12 can be configured to modify the rotational speed of the shaft 7, which drivingly connects an output of the variable speed transmission 11 to the load 5, with respect to the fixed rotational speed of a shaft 13 drivingly connecting the driver 3 to an input of the variable speed transmission 11.
(16)
(17) Referring now to
(18) In the embodiment of
(19) In the embodiment of
(20) The planet carrier 33 rotates with a gear 41, which can be formed integrally with the planet carrier 33. The gear 41 receives motion from a continuous variable transmission device 43. In the embodiment of
(21) The continuous variable transmission device 43 further comprises an input shaft 49, which receives power from the driver 3, e.g. through the input shaft 23 of the variable speed transmission 11. In some embodiments, as shown in
(22) Thus the epicyclic gear train 21 has two degrees of freedom and receives input power from the driver 3 directly and through the continuous variable transmission device 43. The gear train including gears 53, 52, 51, 45, 41, which are arranged along the transmission line that contains the continuous variable transmission device 43, defines a total transmission ratio which can be either positive or negative, depending upon the number of gears or toothed wheels arranged there along.
(23) As known, the speed ratio τ.sub.0 between the first gear and the last gear of an epicyclic gear train is given by Willis formula
(24)
wherein: Ω.sub.n is the rotational speed of the last gear of the epicyclic gear train (in the embodiment of
(25) As shown by the Willis formula, the transmission ratio between the first input shaft 23 and the output shaft 27 can be adjusted by modulating the rotational speed of the planet carrier 33. The rotational speed of the planet carrier 33 can be controlled by controlling the rotational speed of the output shaft 47 of the continuous variable transmission 43.
(26) The range of speed variation around a rated speed of the load 5 is usually small. The epicyclic gear train 21 can be designed such as to provide a speed transmission ratio which is suitable to drive the load 5 at a given pre-set rotational speed with the planet carrier 33 at standstill (i.e. Ω.sub.p=0). This condition can correspond to a given rotational speed of the load 5.
(27) Variations of the rotational speed of the load are obtained via the continuous variable transmission device 43 through the speed summing gear arrangement 21, while the driver 3 is maintained at a stationary, constant rotational speed. Adjustment of the rotational speed of the output shaft 47 of the continuous variable transmission device 43 is obtained under the control of controller 12, as a function of the required rotational speed of the load 5.
(28) In the embodiment of
(29) As will be described herein after, reference being made to another embodiment, the arrangement of the magnets, of the electrically conductive member and of the ferromagnetic member can be different. For instance, the ferromagnetic member (i.e. the ferromagnetic, soft-iron yoke 67) and the electrically conductive member can form a sleeve or cylinder, which can be surrounded by circularly arranged magnets with alternate polarities.
(30) When the magnetic disk 61 is driven into rotation, the movable magnetic field generated by the magnets 64, 65 generates eddy currents in the electrically conductive ring 69. The eddy currents interact with the magnetic field, such that a torque is transmitted between the magnetic disk 61 and the ferromagnetic disk 63. This latter starts rotating at a speed, which is lower than the speed of the magnetic disk 61. A slip speed is generated between the magnetic disk 61 and the ferromagnetic disk 63, such that the magnetic field and the eddy currents continue to interact generating a torque therebetween.
(31) The torque transmitted through the continuous variable transmission device 43 and the slip speed are approximately linearly linked to one another and the relationship therebetween depends upon the air gap between the magnets 64, 65 and the electrically conductive ring 69. By modifying the air gap, the slip speed can be adjusted such that the output speed of the continuous variable transmission device 43 is set at the value required to obtain the desired rotational speed of the output shaft 27 through the speed summing gear arrangement 21.
(32) In other embodiments, not shown, electromagnets can be used instead of permanent magnets 64, 65. In this case variable magnetization of the electromagnets can be used as a control parameter instead of, or in combination with, the adjustment of the air gap between the magnets and the electrically conductive ring 69.
(33) With continuing reference to
(34) On the horizontal axis of the diagrams in
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(36) In the embodiment of
(37) Each traction planet 165 is idly mounted on a rotation axle, which is supported at both ends 167, 169 by carriers which are designed to simultaneously tilt the rotation axis of each traction planet 165 in a respective plane containing the axis of the traction rings and the rotation axis of the traction planet. By tilting the rotation axis, the distance between the point of contact of each traction planet 165 and the first and second traction rings 161, 163 changes, thus modifying the transmission ratio between the first traction ring 161 and the second traction ring 163.
(38) More details on a continuous variable transmission device as shortly described above can be found e.g. in EP-B-2620672, the content whereof is incorporated herein by reference.
(39) The operation of the variable speed transmission 11 of
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(41) The continuous variable transmission device 243 is a hydro viscous driver comprising friction discs 245 mounted on shaft 49 and rotating therewith, as well as friction discs 247 mounted on shaft 47 and rotating therewith. In some embodiments, a plurality of friction discs 247 and a plurality of friction discs 245 are interposed one between the other, such that each friction disc 247 is arranged between two adjacent friction discs 245 and vice-versa. Between pairs of friction discs 245, 247 a viscous liquid is provided, which transmits motion by friction between the friction discs, while direct mechanical contact between the discs is avoided. The gap between friction discs 245 and friction discs 247 can be adjusted such as to vary the torque which is transmitted from shaft 49 and discs 245 to discs 247 and shaft 47.
(42) By adjusting the torque transmitted through the continuous variable transmission device 243 the speed of the planet carrier 33, and thus the transmission ratio between shaft 23 and shaft 27, can be modified.
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(44) The variable speed transmission 11 further comprises a continuous variable transmission device 343, which in the embodiment of
(45) In the embodiment of
(46) The electrically conductive member 347, for instance a copper sleeve, and the ferromagnetic yoke 349 are keyed on the shaft 23 and rotate therewith at the same rotational speed. The magnets 345 are mounted on a sleeve 346 which is integral with a second input shaft 25 of the speed summing gear arrangement 21. The second input shaft 25 is integral with the planet carrier 33 and rotates therewith.
(47) The slip speed between the electrically conductive member 347 and the magnets 345 generate eddy currents in the electrically conductive member 347, which interact with the magnetic field and generate a torque which is transmitted from the shaft 23 to the planet carrier 33 through shaft 25.
(48) The same torque can be transmitted through the continuous variable transmission device 343 at different speeds by adjusting the interaction between the magnets 345 and the electrically conductive member 347, such that the slip between these latter changes. As a consequence of the slip change, the rotational speed of the planet carrier 33 also changes and this modifies the transmission ratio of the epicyclic gear train 21. If permanent magnets 345 are used, the interaction between the magnets 345 and the electrically conductive member 347 can be changed by modifying the axial position of the electrically conductive member 347 with respect to the magnets 345.
(49) In other embodiments, the magnets 345 can be electromagnets instead of permanent magnets. In such case the transmission ratio can be adjusted by acting upon the magnetization of the electromagnets instead of or in addition to acting upon the mutual axial position between the magnets and the electrically conductive member 347.
(50) While in
(51) The epicyclic gear train 21 of
(52) The configuration of
(53) The speed summing gear arrangements 21 shown in
(54) For instance, the planet carrier 33 can be keyed on the input shaft 23 and the output shaft 47 of the continuous variable transmission device 43 can be drivingly coupled to the ring gear 31. The transmission ratio of the speed summing gear arrangement 21 would then be modulated by means of the variable speed transmission acting upon the ring gear 31.
(55) In general the speed summing gear arrangement 21 can comprise an epicyclic gear train with two degrees of freedom, i.e. with two input shafts and one output shaft, wherein the output shaft is drivingly coupled to the load 5, the first input shaft is drivingly coupled to the driver 3 and the second input shaft is drivingly coupled to the continuous variable transmission device.
(56) While the disclosed embodiments of the subject matter described herein have been shown in the drawings and fully described above with particularity and detail in connection with several exemplary embodiments, it will be apparent to those of ordinary skill in the art that many modifications, changes, and omissions are possible without materially departing from the novel teachings, the principles and concepts set forth herein, and advantages of the subject matter recited in the appended claims. Hence, the proper scope of the disclosed innovations should be determined only by the broadest interpretation of the appended claims so as to encompass all such modifications, changes, and omissions. In addition, the order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments.
(57) This written description uses examples to disclose the invention, including the preferred embodiments, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.