METHOD FOR REMOVING A SHIELDING FOIL OF AN ELECTRICAL CABLE BY MEANS OF A ROTARY STRIPPING MACHINE, AND DEVICE FOR SUPPORTING THE REMOVAL OF A SHIELDING FOIL OF AN ELECTRICAL CABLE
20220060003 · 2022-02-24
Inventors
Cpc classification
International classification
Abstract
The present invention relates to a method for removing a shielding foil (K2) of an electrical cable (Ka) with a longitudinal axis (L), which cable has, going out from the longitudinal axis outward, an inner conductor (K5), a dielectric (K4), the shielding foil (K2) and an insulating sheath (K1), comprising the following steps: a. Creating an incision (EK) of a first depth (T1) in the insulating sheath (K1) of the electrical cable (Ka), for example by means of the rotating blades (23), of a rotary stripping device whereby the first depth (T1) is smaller than or the same as the thickness of the insulating sheath (K1); b. Creating a predetermined breaking point (S) in the shielding foil (K2) through pressing in of at least one radially adjustable perforation tool through the incision (EK) produced in step a. until the perforation tool has reached a second depth (T2), whereby the second depth (T2) corresponds to at least the thickness of the insulating sheath (K2) plus at least half of the thickness of the shielding foil (K2); c. Tearing the shielding foil at the predetermined breaking point (S); and d. Removing the shielding foil (K2).
The present invention relates furthermore to a device for implementing the method according to the invention.
Claims
1. Method for removing a shielding foil of an electrical cable with a longitudinal axis (L), which cable has, going out from the longitudinal axis outward, at least one inner conductor, a dielectric, the shielding foil and an insulating sheath, comprising the following steps: a. Creating an incision of a first depth in the insulating sheath of the electrical cable, whereby the first depth is smaller than or the same as a thickness of the insulating sheath; b. Creating a predetermined breaking point in the shielding foil through pressing in of at least one radially adjustable perforation tool through the incision produced in step a. until the perforation tool has reached a second depth, wherein the second depth corresponds to at least the thickness of the insulating sheath plus at least half of a thickness of the shielding foil c. Tearing the shielding foil at the predetermined breaking point; and d. Removing the shielding foil.
2. Method according to claim 1, wherein between the steps b. and c. or between the steps c. and d. the perforation tool is put back in a position outside of the insulating sheath.
3. Method according to claim 1, wherein between steps a. and b., the insulating sheath is partially or completely removed.
4. Method according to claim 1, wherein the shielding foil comprises metal and the perforation tool is connected to means for detection of a contact with an electrically conductive object, and wherein the pressing in of the perforation tool is stopped as soon as a contact of the perforation tool with the shielding foil is detected.
5. Method according to claim 1, wherein the cable has a shielding braid between said dielectric and said shielding foil, and wherein the pressing in of the perforation tool is stopped as soon as a contact of the perforation tool with the shielding foil or the shielding braid is detected.
6. Method according to claim 4, wherein a relative position of the perforation tool with respect to the longitudinal axis during the detection of a contact of the perforation tool with the shielding foil, or with a shielding braid located between said dielectric and said shielding foil, is transmitted to an analysis device.
7. Method according to claim 4, wherein after detection of a contact with the shielding foil or with a shielding braid located between said dielectric and said shielding foil, the perforation tool is advanced radially by a predetermined value in a direction of the inner conductor of the electrical cable.
8. Method according to claim 1, wherein step b. is repeated at least once after the perforation tool has been driven back and has been rotated about the electrical cable by an adjustment angle.
9. Method according to claim 1, wherein the perforation tool is a blade of a rotary stripping device, wherein the blade does not rotate during step b.
10. Method according to claim 1, wherein the perforation tool is a needle.
11. Method according to claim 10, wherein the needle is spring loaded.
12. Method according to claim 1, wherein the perforation tool is ultrasonically excited.
13. Method according to claim 12, wherein the ultrasonic excitation has a frequency between 10 and 100 kHz.
14. Method according to claim 1, whereby step c. and/or step d. is carried out by means of a removal device, which comprises clamping jaws for clamping the insulating sheath of the electrical cable or the shielding foil, wherein through a translational and/or rotational movement of the clamping jaws the shielding foil tears at the predetermined breaking point.
15. Method according to claim 14, wherein between step c. and d. and/or during step c. the clamping jaws carry out a reciprocating movement around the longitudinal axis (L).
16. Method according to claim 15, wherein with the reciprocating movement of the clamping jaws around the longitudinal axis (L) first a movement against a winding direction of the shielding braid is carried out.
17. Method according to claim 14, wherein through the movement of the clamping jaws the cable with the shielding foil is bent at the predetermined breaking point.
18. Method according to claim 14, wherein the clamping jaws move in a circular or helical way relative to the longitudinal axis (L) of the electrical cable.
19. Method according to claim 14, wherein the clamping jaws of the removal device are installed on a gimbal or Cardan suspension.
20. Method according to claim 14, wherein a surface of the clamping jaws coming into contact with the insulating sheath of the electrical cable or with the shielding foil comprises a material such that a coefficient of static friction prevailing between the clamping jaws and the insulating sheath is greater than that between a metal and the insulating sheath.
21. Method according to claim 20, wherein the surface of the clamping jaws coming into contact with the insulating sheath of the electrical cable or with the shielding foil consists of an elastomer.
22. Method according to claim 14, wherein the clamping jaws have means to generate a suction force on the insulating sheath of the electrical cable or on the shielding foil.
23. Method according to claim 14, wherein a surface of the clamping jaws coming into contact with the insulating sheath of the electrical cable or with the shielding foil has a structure increasing static friction.
24. Method according to claim 14, whereby the wherein a removed portion of the insulating sheath of the electrical cable is separated from the clamping jaws by means of compressed air and/or by means of an ejector pin.
25-41. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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PREFERRED EMBODIMENTS OF THE INVENTION
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[0081] In a second method step b, a predetermined breaking point is created in the shielding foil K2 using a non-rotating perforation tool. To achieve this, the perforation tool is pressed into the incision EK until a depth T2 is reached that corresponds to the thickness of the insulating sheath and at least half of the thickness of the shielding foil. The pressing of the non-rotating perforation tool into the shielding foil suffices to create at least a predetermined breaking point S in the shielding foil K2. Preferably the perforation tool is a blade of the stripping apparatus used in step a. It is to be noted that in step b the blades of the stripping apparatus do not rotate. The perforation tool can however be another suitable tool, such as, for example, a needle. With a precise adjustment of the depth of the impression in step b, it can be ensured that the shielding braid K3 under the shielding foil K2 is not injured.
[0082] In step c the shielding foil K2 is tom at the predetermined breaking point S. In step d the shielding foil K2 is removed, preferably together with the insulating sheath K1. As is indicated in
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[0086] The third toothed belt wheel 3 drives via a first toothed belt 11 a first toothed belt wheel 1, and the fourth toothed belt wheel 4 drives via a second toothed belt 12 a second toothed belt wheel 2. The first toothed belt wheel 1 and the second toothed belt wheel 2 thus turn coaxially and synchronously. The first toothed belt wheel 1 and the second toothed belt wheel 2 are however rotatably mounted in an angularly adjustable way with respect to one another. The first toothed belt wheel 1 and the second toothed belt wheel 2 define an opening A, through which a cable with a shielding foil to be removed can be led or passed.
[0087] With reference to
[0088] As is seen in
[0089] As shown in
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[0092] If now, in accordance with
[0093] The exact mathematical correlation between the amount e of the horizontal shift of the deflection roller 5 and the cutting diameter Df will not be derived here. One skilled in the art would be able to derive this correlation without any difficulty through trigonometric considerations. It is only pointed out here that, for the cutting diameter Df, it is possible to derive the correlation between e and Df.
[0094] It is important to note that the setting of the cutting diameter Df can take place with rotating or non-rotating blades. With the device 100 it is thus possible to carry out precisely the above-described embodiment of the method according to the invention and to create a predetermined breaking point in a shielding foil. Furthermore the device 100 can comprise means for detection of the contact of the tools with a conductive object (here not shown), such as, for example, the metallic part of the shielding foil or the shielding braid. A predetermined breaking point can thereby be created even more precisely and it can be ensured that the shielding braid is not injured.
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[0096] The deflection belt 30 is deflected with the non-movable deflection rollers 31c, 31d, whereby the movable deflection rollers 31a and 31b are installed on a carriage 32, which is movable in direction K by means of spindle 33 and track 34 movable. The spindle 33 is driven by the second motor 14 and motor belt 14a. Thanks to this mechanism, the distance between the axes of the movable deflection rollers 31a, 31b can be adjusted to the axes of the non-movable deflection rollers 31c, 31d and to the axes of the third and fourth toothed belt wheels 3, 4.
[0097] As is easy to understand from
[0098] Unlike in the device 100, the adjusting ring-adjustment-angle η is set with the position of the carriage 32. Around this adjustment position the carriage is then shifted along the direction K, in order to set the cutting diameter Df via the adjusting ring-rotation-angle ψ. A further difference between device 100 and device 200 consists in the mathematical relationship between the displacement e of the deflection roller 5 or the shift k of the movable deflection rollers 31a, 31b and the adjusting ring-rotation-angle ψ. While in the case of device 100 there exists a non-linear relationship between deflection roller shift e and adjusting ring-rotation-angle ψ, there results in the case of the device 200 a purely linear connection between the deflection roller shift k and the adjusting ring-rotation-angle ψ.
[0099] If one of the deflection rollers 31a, 31b is designed as tensioning roller, that is preferably 31b, since the deflection roller driven in a translatory way should be placed as close as possible to the third toothed belt wheel 3 and the fourth toothed belt wheel 4 in order to minimize cutting diameter errors through stretching of the deflection belt. Preferably the sections of the deflection belt 30 between third toothed belt wheel 3 and movable deflection roller 31a as well as fourth toothed belt wheel 4 and movable deflection roller 31a run parallel to one another.
[0100] The exact mathematical relationship between k and the adjusting ring-rotation-angle ψ, will not be derived here. One skilled in the art could derive this correlation without any difficulty through trigonometric considerations. Exactly as in the case of device 100, it is possible in the case of device 200 to derive the correlation between k and Df.
[0101] It is important to note that the deflection rollers 31b, 31c and 31d can be positioned differently than is shown in
[0102] It is important to note that here too the setting of the cutting diameter Df can take place with rotating or non-rotating blades. Thus, with the device 200, it is also possible to carry out precisely the above-described embodiments of the method according to the invention and to create a predetermined breaking point in a shielding foil. Furthermore the device 200 can comprise means for detection of the contact of the tools with a conductive object (not shown here), such as, for example, the metallic part of the shielding foil or the shielding braid. A predetermined breaking point can thereby be created even more precisely and it can be ensured that the shielding braid is not injured.
[0103] A third preferred embodiment of a device 300 according to the invention is shown in
[0104] As can be seen in
[0105] With the second motor 14, a fifth toothed belt wheel 54, which is connected to the sun wheel 52, can be driven via a second motor drive belt 14a. The turning of the fifth toothed belt wheel 54 by angle β thus brings about the turning of the sun wheel 52. A turning of the sun wheel 52 in the same direction as the fourth toothed belt wheel 4 brings about a quicker circling of the planetary wheels 51 and thus a quicker turning of the shaft 53 and of the third toothed belt wheel 3. Since the third toothed belt wheel 3 drives the first toothed belt wheel 1, a turning of the toothed belt wheels 1, 2 and an adjusting ring-rotation-angle ψ is consequently achieved with a turning of the sun wheel 52 by angle β. As in the previous preferred embodiments, the above-described mechanism brings about the phase shift y and the adjustment of the position of the blades 23. It is important to note that the adjusting ring-rotation-angle ψ is also here independent of the rotational speed of the toothed belt wheels 1, 2 and that the toothed belt wheels 1 and 2 again turn synchronously as soon as the second motor and the sun wheel stand still, and thereby a new cutting diameter Df is set. Hence the setting of the adjusting ring-rotation-angle ψ only represents a phase shift with respect to the adjustment position.
[0106] Once again the exact mathematical relationship between the angle of rotation P of the sun wheel 52 and the cutting diameter Df will not be derived here. One skilled in the art could derive this correlation without any difficulty through trigonometric considerations. It is only pointed out here that it is also possible here to derive the correlation between P and Df. Instead of driving the sun wheel 52 via the fifth toothed belt wheel 54, it could also be driven directly via a geared motor.
[0107] It is important to note that here too the setting of the cutting diameter Df can take place with rotating or non-rotating blades. Thus, with the device 300, it is also possible to carry out precisely the above-described embodiments of the method according to the invention and to create a predetermined breaking point in a shielding foil. Furthermore the device 300 can comprise means for detection of the contact of the tools with a conductive object (not shown here), such as, for example, the metallic part of the shielding foil or the shielding braid. A predetermined breaking point can thereby be created even more precisely and it can be ensured that the shielding braid is not injured.
[0108] One skilled in the art will easily understand that the blades 23 of the devices 100, 200 and 300 could easily be replaced by perforation needles. The perforation needles then would make possible a perforation of the shielding foil and thereby create a predetermined breaking point.
[0109] It is also to be noted that although in the embodiments presented here the distance of the blades 23 in relation to rotational axis X is set by means of a pivot mechanism, one skilled in the art could of course use other known closing or respectively opening mechanisms within the scope of the present invention. In particular one skilled in the art would recognize that a spiral flange could easily be used for this. A spiral flange would in particular facilitate the blades 23 being able to be displaced radially in relation to the rotational axis X.
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[0111] As is shown in
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[0113] Here it is to be noted that the invention is not limited to the described embodiments. It will be clear to one skilled in the art that further developments and modifications are absolutely possible within the scope of the protected invention. Device elements can be exchanged for other elements that fulfil the same or similar functions, as required. Additional devices and elements could likewise be provided. These and other measures and elements fall within the scope of the invention, which is defined by the claims.
LIST OF REFERENCE NUMERALS
[0114] 1. First toothed belt wheel [0115] 2. Second toothed belt wheel [0116] 3. Third toothed belt wheel [0117] 4. Fourth toothed belt wheel [0118] 5. Deflection roller [0119] 6. Tensioning roller [0120] 7. Spindle [0121] 8. First carriage [0122] 9. Second carriage [0123] 10. Drive shaft [0124] 11. First toothed belt [0125] 12. Second toothed belt [0126] 13. Drive means, first motor [0127] 13a. First motor drive belt [0128] 14. Second motor [0129] 14a. Second motor drive belt [0130] 15. Spring [0131] 16. Bearing sleeve [0132] 17. Adjusting ring [0133] 18. Setting means, positioning pins [0134] 19. Rotor [0135] 20. Pivot pins [0136] 21. Tool flange [0137] 22. Spring bolts [0138] 23. Tools [0139] 25. Exhaust pipe [0140] 30. Deflection belt [0141] 31a. First movable deflection roller [0142] 31b. Second movable deflection roller, movable tensioning roller [0143] 31c. First non-movable deflection roller [0144] 31d. Second non-movable deflection roller [0145] 32. Carriage [0146] 33. Spindle [0147] 34. Track [0148] 50. Planetary gearing [0149] 51. Planetary wheels [0150] 52. Sun wheel [0151] 53. Shaft [0152] 54. Fifth toothed belt wheel [0153] 55. Hollow body [0154] 55a. Inner toothing of the hollow body, annulus gear [0155] 100. Device according to first embodiment [0156] 200. Device according to second embodiment [0157] 300. Device according to third embodiment [0158] 400. Removal device [0159] 401, 402. Clamping jaws [0160] 401a, 401b, 402a, 402b. Compressed air connections [0161] 403. First frame [0162] 404. Pressure pistons [0163] 405. Torsion spring [0164] 406. Surface of the clamping jaws [0165] 407. Feet [0166] 408. Second frame [0167] λ Knife-pivot-angle [0168] η Adjusting ring-adjustment-angle [0169] ψ. Adjusting ring-rotation-angle [0170] φ. Adjusting ring-total-angle [0171] Ka. Cable [0172] K1. Insulating sheath [0173] K2. Shielding foil [0174] K3. Shielding braid [0175] K4. Dielectric [0176] K5. Inner conductor [0177] EK. Incision in the cable [0178] L. Longitudinal axis of the cable [0179] S. Predetermined breaking point in the shielding foil