COSMETIC UNIT WITH SHELL ON DEMAND
20220071372 · 2022-03-10
Inventors
- Arnaud Brilland (Bechhofen, DE)
- Friedrich Weigel (Bechhofen, DE)
- Sacha Cusseau (Bechhofen, DE)
- Hayden Turner (Bechhofen, DE)
Cpc classification
International classification
Abstract
Cosmetic unit (1) comprising a container (2) filled with a flowable cosmetic that can be removed through an access opening of the container (2), and a cap (3) for closing the access opening of the container (2), whereas the cap (3) carries an applicator (17), wherein the container (2) is formed by a tank (12) made of cosmetic compatible material and a rigid outer shell surrounding at least the tank (12).
Claims
1. A cosmetic unit comprising: a container filled with a flowable cosmetic that can be removed through an access opening of the container, wherein the container is formed by a tank made of cosmetic compatible material and a rigid outer shell surrounding at least the tank; and a cap for closing the access opening of the container, wherein the cap carries an applicator.
2. The cosmetic unit according to claim 1, wherein said shell shows a macroscopic texture of solid particles fused together.
3. The cosmetic unit according to claim 1, wherein the shell forms a framework with interspaces through which the tank can be seen from outside, while the tank is transparent or translucent.
4. The cosmetic unit, wherein the shell accommodating the tank has no closed bottom below the tank.
5. The cosmetic unit according to claim 1, wherein the outer shell is printed onto the tank serving as a base structure for 3D-printing.
6. The cosmetic unit according to claim 5, wherein a wall of the container is thick enough to bear #s local melting by a laser beam, and a surface material of the container and a 3D-printing granulate are matched to one another so that the surface material and the 3D-printing granulate fuse if locally melted altogether.
7. The cosmetic unit according to claim 1, wherein the tank forms a bottleneck for holding said cap in a fluid tight position, and the cap carries a rigid outer shell.
8. The cosmetic unit according to claim 1, wherein an interconnection between the tank and the shell and/or the cap and the shell is a form fit latching that can be locked and released by a user without leaving any traces or scratches on the cosmetic unit.
9. The cosmetic unit according to claim 8, wherein the form fit latching is realized by at least one internally hidden latch which is remotely actuated.
10. The cosmetic unit according to claim 9, wherein the shell is equipped with an actuation channel or hole through which a pin or rod can be introduced into the shell for contacting and operating said at least one internally hidden latch, or the shell is equipped with a movable shell portion in the shape of a movable collar or slider that can be moved deeper into the shell for contacting and operating said at least one internally hidden latch.
11. The cosmetic unit according to claim 1, wherein the shell is equipped with a movable shell portion in the shape of a movable collar or slider that can be moved as a whole relative to the rest of the shell, that way acting as an internally hidden latch.
12. The cosmetic unit according to claim 1, wherein the shell is equipped with a rotatable collar that can be turned as a whole between a position releasing a latch and a position pressing onto a latch.
13. The cosmetic unit according to claim 1, wherein the tank and/or the base body carries a thread which presses the tank and/or the base body out of the shell, upon actuation.
Description
LIST OF FIGURES
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PREFERRED EMBODIMENTS OF THE INVENTION
[0066] First Design of the Shell
[0067]
[0068] The inventive cosmetic unit 1 is formed rather similar as known cosmetic units. It consists of a container 2 and a cap 3 for closing the container 2.
[0069] The container 2 is formed by a tank and a lower rigid shell portion 13 surrounding the tank. The tank is hidden by the lower shell portion 13 and cannot be seen from the outside. The tank serves for securely and lastingly storing the cosmetic mass to be applied.
[0070] The cap 3 is formed by a base body, which not visible in
[0071] In this case, the lower rigid shell portion 13 is characterized by the additional ornamental design 4. The ornamental design 4 forms a number of undercuts toward the adjacent container 2. A similar ornamental design could also be provided at the cap 3 or at the other lateral surfaces of the container 2.
[0072] Second Design of the Shell
[0073]
[0074] Here, the shell has lost the smooth design it had in
[0075] The outermost portion 6 of the shell carried by this embodiment is designed according to
[0076] Preferably, the beams 7 are positioned, solely or additionally, along the greater part of their length with a radial distance D (see
[0077] Preferably, the beams 7 show a convex curvature in their radial outward direction between their uppermost and their lowermost end. Preferably, the beams 7 leave a pattern of preferably rhombic windows 9 between one another. Ideally, the framework of the beams 7 is elastic so that the beams 7 can be elastically deformed without losing their defined shape, and without crinkling or creasing anyhow. Then the framework of the beams 7 form more or less a web of leaf springs. This web allows a certain compression, mostly of more than 1 mm, by means of the hand of the user. This compression can take place without exerting forces that exhibit an uncomfortable haptic impression. That generates a haptic behaviour that is very attractive and that improves the handling comfort during application.
[0078] As can be clearly seen from
[0079] Even if this feature cannot be clearly seen in
[0080] Another aspect of this modification can be not to provide a complete inner portion 5 of the shell covering the tank as well as the base body of the cap. Instead, for example, the inner portion of the shell can be reduced to a cylindrical flange portion holding the container, while the rest of the container or the major part of the container freely protrudes into the space being free inside of the framework of the beams 7. In this case it is preferred if the container is made of metal, or if the container is made of plastic with a metalized surface, so that an attractive shimmer or reflection shines out of the windows 9.
[0081] In most cases the tank is hold in a fashion that allows a loosening, pulling out, and a replacement, for example by another tank.
[0082] In other cases it is desired to make the manufacturing as easy as possible, regardless what happens if the container is empty. In these cases it is very attractive to provide no or essentially no inner portion 5 of the shell. Instead, the framework of beams 7 is directly printed onto the tank and/or the base body of the cap. That way it is made sure in most of these cases that the framework of beams 7 is glued or fused to the outer surface of the tank, where the beam 7 directly contacts the tank. This alternative design is not shown by
[0083] Third Design of the Shell
[0084]
[0085] The difference is that the beams 7 are broader in circumferential direction compared to the beams 7 used by the construction of
[0086] Fourth Design of the Shell
[0087]
[0088] What can be seen rather clearly is that the outer shell comprises a bottom to which the ends of the beams 7 are linked, glued, fused, merged or integrally formed. What can be rather clearly seen, too, is the radial distance D between the outwardly curved beams 7 and the inner shell portion 5 that can be observed along the major part of each beam 7.
[0089] A very important issue in regard to consumer acceptance of the new system is to find a mode for replacing the tank. Therefore, some different approaches are described next for providing an invisible and reliable solution for a fixation of the tank which can be easily locked and unlocked.
[0090] Fifth Design of the Shell
[0091] Here the outer shell, more exactly the lower part 13 of the outer shell possesses only local breakthroughs through which the tank 12 is visible. The tank is a design element in this case.
[0092] First Fixing Option
[0093] The first alternative for latching for example the tank is disclosed by
[0094] As can be seen best from
[0095] A container 2 which is formed by the tank 12, the lower shell portion 13, and by the actuation collar 18.
[0096] A cap 3 is formed by the base body 14 and the upper shell portion 15 and a latching mechanism of whatever nature. The base body 14 carries a rod 16, which is equipped with an applicator 17 at its distal end.
[0097] The lower shell portion 13 and the upper shell portion 14 may be designed on their outside as desired by the user. In particular, it is advantageous if the lower shell portion 13 and the upper shell portion 15 are designed that way as disclosed before in connection with
[0098] Mandatory for this solution is that the tank 12 is provided with a groove or protrusion that can be used for a positive fit locking by means of the latching flaps 19.
[0099] The latching flaps 19 are flexible, so that they are bendable. They protrude obliquely in radial direction into the tank receiving area 20.
[0100] An interesting issue is that the collar has—preferably radially protruding—rest means 21 in order to screw or to nest the cap 3 on it. That can be accomplished by bringing the according rest means 21 into engagement with according latching means 22 embodied by the base body 14 itself or by the upper shell portion 15 surrounding the base body 14. For that purpose the cap 3 is (for closing) stuck on the container 2 in a position that its latching means 22 (see
[0101] However, that is not yet the full function of the actuation collar 18. This can be seen when considering
[0102] As soon as one presses the actuation collar 18 down, it works as a remote control means since it begins to contact the latching flaps 19, mostly in their middle area. The more the actuation collar 18 is pressed down the more it presses the latching flaps 19 in radial outward direction. Finally, the latching flaps 19 come out of engagement with the groove 23 or protrusion of the tank 12. Thereupon, the tank 12 can be pulled out of the lower shell portion 13 in upward direction.
[0103] It is possible to provide additional means securing the actuation collar 18 against unintentional actuation. This additional means could be for example a vertical slot 24 cooperating with an according protrusion 25 of the actuation collar 18. If the actuation collar is in the position shown by
[0104] The flaps 19 are completely internal and cannot be seen from the outside. The flaps 19 are remotely actuated.
[0105] Second Fixing Option
[0106] The second alternative for latching is disclosed by
[0107] The solution can be applied as well for locking and unlocking the tank against the rigid shell, or for locking and unlocking the base body against the rigid shell.
[0108] This solution uses a semi- or partial-circular slider 26, hereinafter abbreviated as “circular slider”. The circular slider 26 can slide in a circular groove between the base body 14 and the interior surface of the upper shell portion 15.
[0109] The slider 26 is completely internal and cannot be seen from the outside. The slider 26 is remotely actuated.
[0110] For purpose of remote actuation, at least one actuation channel 29 is provided. The actuation channel 29 can be used to introduce for example the straight leg of a paperclip or the other kind of activation pin which serves as a remote operator. As can be seen best from
[0111] Now—from functional viewpoint—to alternative functional variants are imaginable and proposed in the frame of this invention.
[0112] The locking and releasing action of the slider 26 can be accomplished as follows (first variant):
[0113] The guiding channel 28 for the slider 26 can be at the appropriate position somewhat broader than the slider 26. The slider's end opposite to the actuation channel 29 may be blocked against movement in circumferential direction. The slider can be pushed by means of the actuating pin or by means of the leg of the paperclip in direction of the arrow AR (
[0114] Alternatively (not perfectly sketched) the locking and releasing action of the slider 26 can be accomplished as follows (second variant):
[0115] The base body 14 can for example have a protrusion 27. This protrusion 27 in movably hold in a groove 28 of the upper shell portion 15. As soon as the circular slider 26 is in its locking position, it blocks for example the groove 28. That way the protrusion 27 of the base body 14 is caught, that is accommodated in the groove 28 above the circular slider 26.
[0116] Further pushing of the pin into the channel 29 begins to move the slider 26 along its circular track. That way the slider completely passes the groove 28 so that it is not blocked any more by the slider 26. Now the upper shell portion 15 can be lifted off and separated from the base body 14. In order to latch the upper shell portion 15 again after being positioned on the base body, an according second actuation channel can be provided on the opposite side. After having stuck a pin into this opposite actuation channel, the circular slider can be pushed back into its locking position.
[0117] As can be seen from
[0118] A very interesting detail can be seen best when looking into
[0119] The roof of the upper shell portion 15 is constituted by a number of beams 30 which are protruding with their free end into the centre. The beams 30 are slightly curved or inclined in inward direction. Preferably, the beams become continuously slimmer in direction toward their free end, so that they have more or less a triangular shape. The beams form preferably a star-shaped configuration. That way these beams 30 form a spring element 31 being resilient in direction along the longitudinal axis L of the whole cosmetic unit. This spring element 31 exerts a tension against the upper surface of the base body 14. That makes sure that the base body 14 is pushed out of the upper shell portion 15 as soon as the circular slider 26 does not exert a positive fit holding action any more.
[0120] The same type of spring element can be provided in the bottom of the lower shell portion 13 for driving the tank out of the tank receiving area 20 of the lower shell portion 13 upon unlocking.
[0121] The same type of spring element has already been mentioned in the beginning when discussing
[0122] Third Fixing Option
[0123] The third alternative for fixing is disclosed by
[0124] Generally, this fixing method works similar to the one disclosed by means of
[0125] Once again, the upper shell portion 15 can have a groove 28 in which a protrusion 27 of the base body 14 is positioned. As soon as the protrusion 27 has (in fully mounted stage) reached its uppermost position, a blocking pin 32 is introduced into the pin containing channel 33. As soon as it is fully introduced, the blocking pin 32 hinders the protrusion 27 from sliding down the grooves 28 so that the upper shell portion 15 and the base body 14 are latched to each other by means of positive fit.
[0126] Preferably, according blocking pins 32 and according pin containing channels 33 are provided at both opposite sides. For unlatching purposes another pin or the straight leg of a paperclip is introduced into the pin containing channel 33 in order to drive the blocking pins 32 out. As soon as the straight leg of the paperclip has pulled out again after having driven out both blocking pins 32, the latching between the upper shell portion 15 and the base body 14 is released.
[0127] For sake of completeness it has to be mentioned that this kind of locking worked even if no protrusion 27 word be provided. In this case the groove 28 nests with the pin 32 providing thereby for positive fit locking.
[0128] As shown by
[0129] Fourth Fixing Option
[0130] The fourth alternative for fixing is disclosed by
[0131] This method is preferably used for latching the tank 12 within the tank receiving area 20 of the lower shell portion 13. However, generally it is possible to use the same construction for latching the base body 14 within the upper shell portion 15.
[0132] Here, a hidden rocker beam 34 is provided inside or close to the tank receiving area 20. The rocker beam 34 can be, preferably in the elastic manner, swivelled around a rocker post 35.
[0133] At one of its ends the rocker beam 34 forms an actuation pad 36. This actuation pad 36 protrudes through a rocker window 37 through the wall of the lower shell portion 13. That way it can be pressed down from the outside. On its opposite end the rocker beam 34 forms a locking tooth 38. The locking tooth 38 protrudes into a groove 39 formed in the jacket of the tank, see
[0134] As soon as one presses down the opposite actuation pads 36, the rocker beams 34 are swivelled. That way the latching teeth 38 come out of engagement with the groove 39. Consequently, the tank is unlatched. It can now be pulled out in upward direction. In case that the bottom is provided with a spring element (not shown here), the tank will move automatically in upward direction for the amount necessary in order to hinder unwanted re-latching.
[0135] In other words: Even here the actuation pad 36 forms a kind of remote control means for actuating the latch holding the tank.
[0136] For that purpose the rocker beam 34 is completely positioned inside of the shell 15, except for the actuation pads 36. It is not difficult to see that the rocker beam 34 forms an undercut on the interior of the lower shell portion 13, which is difficult to manufacture by means of injection moulding. Therefore, even this construction is preferably bound for 3D-printing.
[0137] Fifth Fixing Option
[0138] The fifth alternative for fixing is disclosed by
[0139] Here the lower shell portion 13 is provided with a rotatable collar 40. This collar 40 can be rotated around the longitudinal axis L of the whole cosmetic device including the longitudinal axis of the container 2.
[0140] The collar may have an L-shaped cross-section with a ring portion 41 extending in radial direction and a skirt portion 42 extending coaxially along the longitudinal axis L, see
[0141] The skirt portion 42 protrudes over the elastic flaps 19, which are designed in a similar way as described above for the first embodiment of the latching.
[0142] The collar 40 can be rotated between two extreme positions. In the released position the rotatable collar 40 exerts no pressure onto the elastic flaps 19 since the flaps protrude into the widened “release ara” RA of the collar 40. That way the elastic flaps 19 do not exhibit a latching interaction with the according protrusion or grooves in the tank 12.
[0143] As soon as the rotatable collar 40 is turned in its locking position, it exerts pressure onto the elastic flaps 19, preferably by means of wedge-like surface segments WL being provided at the inner circumference of the skirt portion 42 and/or at the inner surface of the ring portion.
[0144] Under the influence of said pressure the flaps 19 are pivoted into radial inward direction. Now they exhibit a latching interaction with the according protrusion or grooves in the tank 12.
[0145] At its outer circumference, the rotatable collar 40 may have a knurled surface. This knurled surface may extend through a window in the lower shell portion 13, so that it can be turned from outside by pressing a finger on the knurled surface and turning it while the major part of the rotatable collar 40 is concealed by the shell.
[0146] Again a remote actuation is realized.
[0147] Sixth Fixing Option
[0148] The sixth alternative for fixing is disclosed by
[0149] It is explained hereinafter in regard to the lower shell portion.
[0150] As one can see, there is a parallel slider plate 43. This can be slid along a horizontal slot. The said slot extends through the lower shell portion 13.
[0151] The slider plate 43 is equipped in its middle area with an oversized breakthrough 44 having a diameter bigger than the outer diameter of the tank 12. As one can see, the tank 12 has a groove 45, which is so broad that the slider plate 43 can be slid into it in radial direction.
[0152] If the slider plate 43 is in the position shown by
[0153] The slider plate is accessible through both lateral windows 46 of the lower shell portion 13. That way it is possible, for example, to press with a coin or pin onto the parallel slider plate 43 in order to move it into the position shown by
[0154] After having stuck another tank 12 into the lower shell portion 13, for example a fresh one, it is no problem to press onto the left-hand side of the parallel slider plate 43, which protrudes through the lateral window 46 over the jacket surface of the shell portion 13.
[0155] That way the parallel slider plate 43 can be moved back into its latching position. As soon as the parallel slider plate 43 is back in this position, it does not protrude any more over the jacket surface of the shell portion 13.
[0156] The seventh alternative for fixing is disclosed by
[0157] For this purpose, at least two preferably elastic flaps 19 are provided. The flaps 19 can carry a locking tooth 38 at their free ends. The locking tooth 38 protrudes into a groove 45 of the tank 12.
[0158] A preferably magnetic or metallic actuator 47 can be provided. Upon application of a magnetic field, it can move or spread the preferably flaps 19 (preferably arranged in V-formation) from their locking position into their releasing position. The magnetic field is the means for remote control of the hidden locking mechanism, which is again fully inside of the lower shell portion 13.
[0159] It is a very preferred embodiment to arrange the flaps 19 in a cone-like configuration. In the centre of the cone-like configuration the metallic actuator is hold, so that it can move up and down. Preferably, for that purpose the metallic actuator 47 is provided with a guide element 48, which may, for example, be positioned in a guiding manner between the interspaces of the flaps 19 that are adjacent to each other in circumferential direction.
[0160] As soon as this actuator 47 is, for example, pulled down by means of magnetic forces, it wedges the flaps 19 in radial outward direction, so that they swivel into their unlocked position.
[0161] Eighth Fixing Option
[0162] The eighth alternative for fixing is disclosed by
[0163] Here, it is provided that the tank carries a thread 49, preferably a male thread. The counter-thread is carried by the lower shell portion 13.
[0164] The orientation of this thread 49 is preferably that way that the thread 49 will “drive” the tank 12 out of the lower shell portion 13 if sufficient twist is exerted after the cap has already reached its closed, tight position.
[0165] Preferably, an additional snap-in mechanism (not shown) is provided, so that the thread cannot be unintentionally operated. Such an additional snap-in mechanism requires a remarkable “over-twist” in order to overcome and to move the thread hereinafter in a substantial manner.
[0166] The same purpose can be reached if the thread is equipped with a certain kind of wedging or jamming action so that it needs remarkable forces for being actuated, that means an intensive twist which is normally not applied unintentionally.
[0167] It has to be mentioned that the different alternative fixing methods can be combined with each other. It is not mandatory that the cap uses the same fixing arrangement as the tank.
[0168] Miscellaneous
[0169] In the framework of the invention there is a method, for which protection is claimed, too.
[0170] What is claimed is a method of producing a cosmetic unit comprising a container filled with a flowable cosmetic that can be removed through an access opening of the container, and a cap (3) for closing the access opening of the container (2), whereas the cap (3) carries an applicator (17),
[0171] A digital model is generated for an outer shell of the cosmetic unit.
[0172] The digital model is provided with an inner space for the accommodation and fixation of a cosmetic tank and, optionally, a base body for forming a cap,
[0173] the material for the outer shell is conditioned in a raw form in which it is capable of flowing,
[0174] the material in the raw form is solidified by means of a light or heat source in slices that are defined by the digital model that way forming a shell,
[0175] already during solidifying or after completion of solidifying at least a tank is stuck into the shell and fixed there, preferably by actuating a latch establishing a positive interlocking between the tank and the shell,
[0176] preferably before, synchronously or hereinafter a base body carrying, preferably by means of an intermediate stem, an applicator portion is stuck into the shell and fixed there, preferably by actuating a latch establishing a positive interlocking between the base body and the shell accommodation it.
[0177] Preferably the tank and the base body are tightly fixed to each other during mounting of the shell.
LIST OF REFERENCE NUMBERS
[0178] 1 cosmetic unit
[0179] 2 container
[0180] 3 cap
[0181] 4 ornamental design
[0182] 5 inner portion of the shell
[0183] 6 outer portion of the shell
[0184] 7 beam
[0185] 8 node
[0186] 9 window
[0187] 10 cut
[0188] 11 button
[0189] 12 tank
[0190] 13 lower shell portion
[0191] 14 base body
[0192] 15 upper shell portion
[0193] 16 rod
[0194] 17 applicator
[0195] 18 actuation collar
[0196] 19 flap
[0197] 20 tank receiving area
[0198] 21 rest means
[0199] 22 latching means
[0200] 23 groove
[0201] 24 vertical slot
[0202] 25 protrusion
[0203] 26 circular slider
[0204] 26a groove for slider 26 in the base body 14 or the tank 12
[0205] 27 protrusion
[0206] 28 groove
[0207] 29 actuation channel
[0208] 30 beam
[0209] 31 spring element
[0210] 32 blocking pin
[0211] 33 pin containing channel
[0212] 34 rocker beam
[0213] 35 rocker post
[0214] 36 actuation pad
[0215] 37 rocker window
[0216] 38 locking tooth
[0217] 39 groove
[0218] 40 rotatable collar
[0219] 41 ring portion
[0220] 42 skirt portion
[0221] 43 parallel slider plate
[0222] 44 breakthrough
[0223] 45 groove
[0224] 46 lateral window
[0225] 47 metallic actuator
[0226] 48 guide element (mostly skirt-like)
[0227] 49 thread
[0228] L Longitudinal axis of the whole device
[0229] LL Longitudinal axis of a beam 7
[0230] D radial distance of a beam
[0231] F flattening of the locking collar 18
[0232] AR arrow of slider's 26 movement in radial outward direction
[0233] RA widened area of the ring 40
[0234] WL wedge like section of the ring 40