DEVICES AND METHODS FOR MINIMALLY INVASIVE IMMEDIATE IMPLANT STABILIZATION
20220061900 · 2022-03-03
Assignee
Inventors
- Christian Frei (Aesch, CH)
- Simon Zimmermann (Basel, CH)
- Falko Schlottig (Füllinsdorf, CH)
- Martin Horst (Horw, CH)
Cpc classification
A61F2/4601
HUMAN NECESSITIES
A61B17/8872
HUMAN NECESSITIES
A61C8/0009
HUMAN NECESSITIES
A61B17/8802
HUMAN NECESSITIES
A61B17/686
HUMAN NECESSITIES
A61F2/4603
HUMAN NECESSITIES
A61F2/4675
HUMAN NECESSITIES
International classification
A61B17/88
HUMAN NECESSITIES
A61B17/68
HUMAN NECESSITIES
A61C8/00
HUMAN NECESSITIES
Abstract
A system for the amelioration of a recess (56) is disclosed, particularly of a recess in a porous, perforate material having cavities freed by the recess, said system comprising an element (2) for generating or coupling in mechanical energy, and a cylindrical collar (4, 40) having a central recess (44,45) for receiving a guide pin (8), wherein the guide pin (8), having a cannulation (35), is provided to be inserted substantially as far as the bottom of the recess (56) under positioning using a wire (52) before mechanical energy is applied, wherein the guide pin (8), in the area of the end thereof directed toward the bottom of the recess (56), is surrounded by an amelioration sleeve (7), wherein the external cylindrical jacket surface of the amelioration sleeve (7) has substantially the same external diameter as the collar (4, 40), and wherein the guide pin (8) is received movably in the central recess (44,45) such that, when mechanical energy is applied, the collar (4,40) can be moved relative to the guide pin (8) in the direction toward the bottom of the recess (8) while liquefying and laterally and/or longitudinally displacing the material of the amelioration sleeve (7).
Claims
1. A system for the amelioration of a recess (56), particularly of a recess in a porous, perforate material having cavities freed by the recess, said system comprising an element (2) for generating or coupling in mechanical energy, and a cylindrical collar (4, 40) with a cylindrical jacket surface having an external diameter and having a central recess (44,45) for receiving a guide pin (8), wherein the guide pin (8), having an axial central through bore in the form of a cannulation (35), is provided to be inserted substantially as far as the bottom of the recess (56) under positioning using a wire (52) inserted into said cannulation (35) of the guide pin (8), before mechanical energy is applied, wherein the guide pin (8), in the area of the end thereof directed toward the bottom of the recess (56), is surrounded by an amelioration sleeve (7) made from a material that can be liquefied by mechanical energy, wherein the external cylindrical jacket surface of the amelioration sleeve (7) has substantially the same external diameter as the collar (4, 40), and wherein the guide pin (8) is received movably in the central recess (44,45) such that, when mechanical energy is applied, the collar (4,40) can be moved relative to the guide pin (8) in the direction toward the bottom of the recess (8) while liquefying and laterally and/or longitudinally displacing the material of the amelioration sleeve (7) wherein the cylindrical collar (4,40) has a circular cylindrical jacket surface, and the amelioration sleeve (7) has a circular cylindrical jacket surface, and wherein the external diameter of the collar (4,40) and of the amelioration sleeve (7) are substantially the same as the internal diameter of the recess (56) to be ameliorated, and wherein the collar (4,40), at its distal end, has a circumferential distal edge (43) tapering toward said distal end, wherein this distal edge (43) is either straight, and therefore conical, or curved, in particular concave or convex, or has a radially stepped design at the distal end, wherein the circumferential distal edge (43) is arranged at the step transition, and wherein the amelioration sleeve (7) is a simple hollow cylinder (7).
2. System according to claim 1, wherein the guide pin (8), at at least one end thereof, preferably at both ends, has a circumferential edge (36, 38) which is tapering towards the respective end of the guide pin (8), wherein preferably the inclination angle of the tapering surface with respect to the main axes of the guide pin (8) at the circumferential edge (36, 38) is in the range of 20-60°, more preferably in the range of 30-45°.
3. System according to any of the preceding claims, wherein the guide pin (8) is made of synthetic polymer material, preferably of a thermoplastic material, in particular PTFE and/or PFA, and/or wherein the guide pin (8) has an outer diameter in the range of 1.5-10 mm, preferably in the range of 2-4 mm, particularly preferably in the range of 2.5-3.5 mm, and wherein diameter of the cannulation (35) is in the range of 0.5-3 mm, preferably in the range of 1-2 mm, particularly preferably in the range of 1.3-1.75 mm.
4. System according to any of the preceding claims, wherein it further comprises an insertion device (5) for inserting the amelioration sleeve (7) into said recess (56), wherein said insertion device (5) has an axial central through bore in the form of a insertion device cannulation (25,26), and is provided to be inserted substantially as far as the bottom of the recess (56) under positioning using a wire (52) inserted into said insertion device cannulation (25, 26) before said guide pin (8) is to be inserted using the same wire (52), and wherein preferably the diameter of the cannulation (35) of the guide pin (8) is the same as the diameter of the insertion device cannulation (25, 26), wherein preferably at its proximal end the insertion device (5) is provided with a handle (23) and/or at its distal end the insertion device (5), having a cylindrical outer surface at its distal end in as far as inserted into said recess (56), is provided with a narrowed portion (29) with a reduced outer diameter and a step transition (30) towards the proximal end so as to provide a formfitting structure for temporary holding of the amelioration sleeve for insertion, wherein further preferably the cylindrical narrowed portion (29) as well as at least a portion of the cylindrical outer surface (28) of an extension portion (24) of the insertion device (5) adjacent to the narrowed portion (29) is flattened (57, 58), preferably at opposing sides.
5. System according to any of the preceding claims, wherein it further comprises a reamer (6) for smoothing the inner surface of the recess (56) prior to amelioration thereof, wherein said reamer (6) has an axial central through bore in the form of a reamer cannulation (17), and is provided to be inserted substantially as far as the bottom of the recess (56) under positioning using a wire (52) inserted into said reamer cannulation (17) before an insertion device (5) for the insertion of the amelioration sleeve (7) and/or said guide pin (8) is/are to be inserted using the same wire (52), and wherein preferably the diameter of the cannulation (35) of the guide pin (8) is the same as the diameter of the reamer cannulation (17) and, in case of using an insertion device (5) the diameter of the insertion device cannulation (25, 26).
6. The system according to any of the preceding claims, characterized in that the central recess (44, 45) is a circular cylindrical recess which is arranged coaxially with respect to the cylindrical jacket surface, in that the amelioration sleeve (7) has a circular cylindrical recess for receiving the guide pin (8), and in that the guide pin (8) has a circular cylindrical outer surface, wherein the internal diameters of said recesses are substantially the same as the external diameter of the guide pin (8), or in case of the circular cylindrical recess of the amelioration sleeve (7) this circular cylindrical recess is larger than the external diameter of the guide pin (8) to adapt for the amount of material to be liquefied, and/or wherein the guide pin (8) can be pushed into the collar (4,40) at most as far as an abutment position, wherein the guide pin (8), in this abutment position, ends at most flush with the distal end of the collar (4,40), but preferably protrudes beyond this end, wherein the protruding length in the abutment position is preferably at least 1-10 mm, preferably 2-3 mm.
7. The system according to any of the preceding claims, wherein the external diameter of the collar (4, 40) is in the range of 1-80 mm, preferably in the range of 2-10 mm, and in that the external diameter of the guide pin (8) is 0.1-20 mm less, preferably 0.1-2 mm or 0.5-1 mm less, and in that the amelioration sleeve has a thickness such that the external diameter thereof is the same as the external diameter of the collar (4,40), wherein the amelioration sleeve, at least in some sections, preferably has a wall thickness in the range of 0.1-1 mm, preferably in the range of 0.2-0.6 mm.
8. The system as claimed in one of the preceding claims, characterized in that the element (2) generates mechanical energy in the form of vibration energy and/or oscillation energy with frequencies in the range of 1 kHz-10 GHz, preferably in the form of ultrasonic oscillations in the frequency range of 10 kHz-100 MHz or 20-150 kHz, particularly preferably in the range of 30-70 or 50-70 kHz, which are transmitted in the longitudinal, transverse or rotational direction, or in a combination or linear combination of these directions, preferably substantially exclusively in the longitudinal direction, to the collar (4, 40) and/or guide pin (8) and thus indirectly to the amelioration sleeve (7), wherein the collar (4, 40) is preferably secured on or part of the sonotrode, and the guide pin (8) can be moved therein, or the guide pin (8) is secured on the sonotrode, and the collar (4, 40) can be moved, or collar (4, 40) and guide pin (8) are secured on a sonotrode or coupled thereto.
9. The system as claimed in one of the preceding claims, characterized in that the amelioration sleeve (7) is made from a material that can be liquefied by the mechanical energy, particularly by oscillation energy, and that is selected from the following group: thermoplastic biocompatible polymers such as polyolefins selected from PP, LDPE, HDPE, UHMWPE, polyoxymethylene, polyaryl ether ketones, such as PAEK, PEEK, PEKK, polycarbonates, polyacrylates, such as PMMA, polyamides, polyesters, such as PET, PBT, polysulfones and polyether sulfones, such as PSU, PES and/or biodegradable or resorbable polymers, such as poly(L-lactide) (PLLA), poly(D,L-lactide) (PDLLA) and/or stereocopolymers thereof with a variable ratio of the L and D,L part, polyglycolides (PGA) and/or copolymers, such as polyglycolide-co-trimethylene carbonate (PGA-co-TMC), poly(D,L-lactide-co-glycolide) (PDLLA-co-PGA) and poly(L-lactide-co-glycolide) (PLLA-co-PGA), poly(e-caprolactone), polydioxanones, trimethylene carbonates (TMC), polyorthoesters (POE) and other polyanhydrides, resorbable polymers which are produced from natural raw materials, such as modified polysaccharides (cellulose, chitin, dextran, starch), or a combination or a mixture of these materials, wherein one or more pharmaceutical active substances can preferably also be provided in this material or this material mixture or applied as a layer on this material, wherein these pharmaceutical active substances are preferably released in a controlled manner.
10. The system according to any of the preceding claims, characterized in that it further comprises a handgrip (2) for mounting of a sonotrode or including a sonotrode (4), wherein preferably the handgrip (2) is cannulated through its full axial length to allow for the insertion of a wire (52) for accurate positioning in the hole to be ameliorated, and/or wherein further preferably the handgrip (2) has, mounted thereon in an only axially movable manner, attached a tubular protection sleeve, preferably made of metal or suitable plastic material, surrounding at least partially the sonotrode (4) and preventing contacting of the sonotrode (4) with surrounding soft tissue located above the bone with the hole to be ameliorated, and/or wherein the handgrip further comprises means to activate the ultrasonic energy generator for activation of the sonotrode (4), and/or in that the system further comprises a wire (52), preferably in the form of a preferably sterilized stainless steel pin, preferably having a sharpened tip at least at one end, with preferably circular cross-section over its essentially its full-length, and having a diameter in the range of 0.4-3 mm, preferably in the range of 0.9-1.9 mm, more preferably in the range of 1.25-1.7 mm.
11. Guide pin (8) for use in a system according to any of the preceding claims, wherein the guide pin (8), preferably at at least one end thereof, preferably at both ends, has a circumferential edge (36, 38) which is tapering towards the respective end of the guide pin (8), wherein preferably the inclination angle of the tapering surface with respect to the main axes of the guide pin (8) at the circumferential edge (36, 38) is in the range of 20-60°, more preferably in the range of 30-45°, and/or preferably wherein the guide pin (8) is made of synthetic polymer material, preferably of a thermoplastic material, in particular PTFE and/or PFA, and/or wherein the guide pin (8) has an outer diameter in the range of 1.5-10 mm, preferably in the range of 2-4 mm, particularly preferably in the range of 2.5-3.5 mm, and wherein diameter of the cannulation (35) is in the range of 0.5-3 mm, preferably in the range of 1-2.5 mm, particularly preferably in the range of 1.3-2.0 mm.
12. A sterile package with a guide pin (8) as claimed in claim 11.
13. A method for operating a system as claimed in one of claims 1-10, characterized in that a wire (52) is centrally inserted into a recess (56) and pushed into the very bottom thereof, if needed the inner surface of the recess (56) is prepared for amelioration by using a reamer (6) with a central cannulation (17), which cannulation (17) is pushed over said wire (52) for controlled insertion of the reamer (6) into the recess (56), the reamer (6) being rotated when positioned in the recess (56) until the desired preparation of the recess (56) is terminated, and subsequently the reamer (6) is taken out while keeping the wire (52) in place, if needed an insertion device (5) having an amelioration sleeve (7) mounted at the distal tip portion thereof and having a central cannulation (25, 26) is pushed with said cannulation (25, 26) over said wire (52) for controlled insertion of the insertion device (5) with the amelioration sleeve (7) into the recess (56) and positioning the amelioration sleeve (7) in the bottom region of the recess (56), and subsequently taking out the insertion device (5) while keeping the amelioration sleeve (7) in the recess (56) and keeping the wire (52) in place, the guide pin (8) is pushed with its cannulation (35) over said wire (52) for controlled insertion of the guide pin (8) and for insertion of the distal portion thereof into the positioned amelioration sleeve (7) in the recess (56) if an insertion device (5) has been used, or for inserting the amelioration sleeve (7) together with the guide pin (8), wherein the recess (56) has an internal diameter corresponding substantially to the external diameter of collar (4, 40) and amelioration sleeve (7), until the guide pin (8) abuts against the bottom of the recess (56) and/or engages in a guide taper arranged at the bottom of the recess (56), and then, with simultaneous liquefying of the amelioration sleeve (7) by applied mechanical energy, preferably by applied ultrasound, if needed using a protection sleeve for protecting surrounding soft tissue, and with pushing of the distal end of the collar (4, 40) into the recess (56), liquefied material is introduced into cavities, particularly lateral cavities, adjoining the recess (56).
14. A method according to claim 13, wherein the method is a non-surgical method.
15. A method according to any of the preceding claims 13 and 14, wherein the recess (56) is a recess in an at least partially porous technical material, including wood or wood-like material, or foam material, particularly a polymer foam, a composite foam and/or a metal foam, or in an at least partially dead or living porous human or dead or living animal bone section, particularly in a jaw bone or a spinal column bone, and in that the recess is preferably generated at least partially by preliminary drilling.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0067] Preferred embodiments of the invention and are described in the following with reference to the drawings, which are for the purpose of illustrating the present preferred embodiments of the invention and not for the purpose of limiting the same. In the drawings,
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
DESCRIPTION OF PREFERRED EMBODIMENTS
[0077]
[0078] Furthermore the system may include an insertion device 5, a reamer 6, the cleaning device 9 and a torque key 10. Furthermore and advantageously the ultrasound generator can be controlled by the operator using a foot pedal 11 (or alternatively a control on the handgrip) controlling the amount of energy generated by the ultrasound generator and transfer to the handgrip 2 and transmitted to the sonotrode 4.
[0079] In
[0080]
[0081]
[0082]
[0083]
[0084] However if more material is to be used for ameliorating the hole, an amelioration sleeve with the same outer diameter but with an inner diameter of e.g. 3.35 mm can be used amounting to about 50% more material. If even more material shall be available an amelioration sleeve with the same outer diameter and an inner parameter of 3.1 mm can also be used, amounting to almost twice the material of the slim sleeve, and all these amelioration sleeves can be handled with the same sonotrode and guiding pin, which is a huge advantage as it allows for adaptation of the amount of material for amelioration by simply choosing adapted amelioration sleeves without having to change the hardware for inserting the amelioration. The cylindrical outer surface 49 corresponds with its outer diameter typically to the outer diameter of the extension portion 40 of the sonotrode 4 or is somewhat larger and the outer diameter of the extension portion of the sonotrode. The wall portion 51 typically has a thickness of 0.2-0.6, or 0.2-0.4 mm preferably of 0.3 mm.
[0085] In the following it shall be illustrated how the proposed method for minimally invasive amelioration can be used in detail in the context of
[0086] As illustrated in
[0087] To enable a guided operation procedure, a K-wire (Kirschner Wire) 52 is introduced into the existing channel 56.
[0088] The method then comprises a step of implant bed preparation as illustrated in
[0089] The final depth can be recognized by the depth scale which is provided on the shank of the reamer.
[0090] The next step as illustrated in
[0091] Then, as illustrated in
[0092] The depth scale indicates at which depth the ISS sleeve should be placed referring to the length of the later implanted pedicle screw and in relation to the prepared implant bed depth (by the reamer).
[0093] In the next step, as illustrated in
[0094] The next step is the step of temporary removal of the K-wire, as illustrated in
[0095] In the next step as illustrated in
[0096] In the next step as illustrated in
[0097] In the next step of removing the sonotrode as illustrated in
[0098] The next step is a step of re-insertion of the K-wire as illustrated in
[0099] Then follows the step of pedicle screw implantation as shown in
[0100]
[0101] In
[0102] The advantages of this tip design are as follows: the tip design leads to a better release of the amelioration sleeve 7, because the trabecular bone structure “catches” the sleeve 7 at the surface behind the sleeve 7. Again, due to the window 60 formed in the region 58 behind the sleeve 7 the rear edge 59 of the sleeve 7 is exposed and after insertion of the insertion tool with the sleeve into the whole to be ameliorated this edge 59 hooks with the hole to be ameliorated and upon withdrawal of the insertion tool automatically the sleeve 7 remains in the hole in the desired position. Furthermore, by bracing the sleeve 7 in a slightly oval shape, one can increase the manufacturing tolerance of the insertion tool tip and get a higher “clamping” force by means of an increased diameter. In this embodiment the elasticity of both the amelioration sleeve 7 as well as of the two fingers 62 can be used for holding the amelioration sleeve with just the retaining force as required.
[0103] As pointed out above, it can be advantageous to provide for insertion depth markings on the individual tools. In
[0104] Another possibility is to provide insertion depth markings relative to the above mentioned protective sleeve 63 rear side edge 74. For the sonotrode this is illustrated by 70, for the reamer by 71 and for the insertion device by 72.
[0105] This simplifies the handling and makes sure that the insertion depth is always measured relative to the same position, since usually the protective sleeve 63 is not removed between the individual steps. For the surgeon it is then easy to use the corresponding appropriate insertion depth by simply choosing one of the insertion depths A-G as given on the corresponding tool.
TABLE-US-00001 LIST OF REFERENCE SIGNS 1 ultrasound generator 2 handgrip 3 covering flog 4 sonotrode 5 insertion device 6 reamer 7 amelioration sleeve, stabilization sleeve 8 guiding pin 9 cleaning device 10 torque key 11 foot pedal 12 handgrip of 6 13 extension portion of 6 14 threaded portion of 6 15 tip of 6 16 handgrip opening of cannulation of 6 17 cannulation of 6 18 tip opening of cannulation of 6 19 distal front edge of tip of 6 20 proximal step portion of tip of 6 21 cylindrical transition portion between 19 and 20 22 transition portion between 12 and 13 23 handgrip of 5 24 extension portion of 5 25 proximal wide portion of cannulation 26 distal narrow portion of cannulation 27 transition portion between 23 and 24 28 cylindrical outer surface of 24 29 reduced outer diameter tip portion of 5 30 step between 28 and 29 31 front surface or 5 32 tip opening of cannulation of 5 33 inner surface of 26 34 handgrip opening of cannulation of 5 35 cannulation of 8 36 chamfered tip portion of 8 37 tip opening of 8 38 chamfered backside portion of 8 39 backside opening of 8 40 extension portion of 4 41 holding portion of 4 42 tip portion of 4 43 chamfered front edge of 4 44 cylindrical inner opening in 4 in tip portion 45 cylindrical inner opening in proximal portion 46 flattened portion of 41 47 tip opening of 4 48 cylindrical inner opening in 7 49 cylindrical outer surface of 7 50 cylindrical inner surface of 7 51 wall portion of 7 52 K-wire 53 vertebra element 54 stabilization sleeve penetrated into porosity of surrounding cavity and 53 55 implant, screw 56 recess 57 flattened portion of 29 58 flattened portion of 28 59 free rear edge of 7 60 window 61 slot formed in 58 62 arm of 29 63 protection sleeve 64 narrow front portion of 63 65 intermediate portion of 63 66 while backside portion of 63 67 wide back opening of 63 68 narrow front opening of 63 69 chamfered portion of 64 70 insertion depth markings on sonotrode 71 insertion depth markings on reamer 72 insertion depth markings on insertion device 73 insertion depth marking relative to tissue/bone 74 rear side edge of 63 D outer diameter of 8 d inner diameter of 8