Hybrid system for a vehicle and vehicle comprising the same

Abstract

A hybrid system for a vehicle including a hybrid machine and a transmission arrangement that includes a first, a second and a third planetary gear set each including a sun gear, a planet carrier and a ring gear, the transmission arrangement further including five shift elements engageable in combinations of two to obtain six forward gear stages, wherein the ring gear of the first planetary gear set and the planet carrier of the second planetary gear set are operatively connected to each other, the ring gear of the second planetary gear set and the planet carrier of the third planetary gear set are operatively connected to each other, two planetary members of the third planetary gear set are selectively connectable to each other by a single one of the shift elements, wherein the hybrid machine and the ring gear of the first planetary gear set are connected to each other.

Claims

1. A hybrid system for a vehicle, the hybrid system comprising a hybrid machine and a transmission arrangement, wherein the transmission arrangement comprises a transmission housing, an input shaft, and an output shaft, the transmission arrangement further comprising a first, a second and a third planetary gear set each comprising a first, a second and a third planetary member, said planetary members being a sun gear, a planet carrier and a ring gear, the transmission arrangement further comprising five shift elements engageable in combinations of two to obtain six forward gear stages, wherein the ring gear of the first planetary gear set and the planet carrier of the second planetary gear set are operatively connected to each other, the ring gear of the second planetary gear set and the planet carrier of the third planetary gear set are operatively connected to each other, two planetary members of the third planetary gear set are selectively connectable to each other by a single one of the shift elements, and wherein the hybrid machine and the ring gear of the first planetary gear set are connected to each other.

2. The hybrid system according to claim 1, further comprising an additional transmission arrangement operatively connected to the output shaft of the transmission arrangement.

3. The hybrid system according to claim 2, wherein the additional transmission arrangement comprises a first gear wheel operatively connected to the output shaft and a second gear wheel arranged in meshed connection with the first gear wheel for guiding the torque from the transmission arrangement to a vertically lower position in comparison to the output shaft.

4. The hybrid system according to claim 1, wherein the output shaft is operatively connected to the planet carrier of the first planetary gear set.

5. The hybrid system according to claim 1, wherein the input shaft is connected to the sun gear of the third planetary gear set.

6. The hybrid system according to claim 5, wherein the transmission arrangement further comprises a fourth planetary gear set comprising a sun gear, a planet carrier and a ring gear, the fourth planetary gear set being operatively connected between the input shaft and the sun gear of the third planetary gear set.

7. The hybrid system according to claim 6, wherein the input shaft is operatively connected to the sun gear of the fourth planetary gear set.

8. The hybrid system according to claim 6, wherein the input shaft is selectively connectable to the planet carrier of the fourth planetary gear set.

9. The hybrid system according to claim 6, wherein the ring gear of the fourth planetary gear set is selectively connectable to the transmission housing.

10. The hybrid system according to claim 6, wherein the planet carrier of the fourth planetary gear set is operatively connected to the sun gear of the third planetary gear set.

11. The hybrid system according to claim 1, wherein the sun gear and the ring gear of the third planetary gear set are selectively connectable to each other.

12. The hybrid system according to claim 1, wherein the sun gear and the planet carrier of the third planetary gear set are selectively connectable to each other.

13. The hybrid system according to claim 1, wherein the five shift elements comprise two locking mechanisms and three connecting mechanisms.

14. The hybrid system according to claim 1, wherein the sun gear of the first planetary gear set and the sun gear of the second planetary gear set are operatively connected to each other.

15. The hybrid system according to claim 1, wherein the sun gear of the first planetary gear set and the transmission housing are selectively connectable to each other.

16. The hybrid system according to claim 1, wherein the sun gear of the second planetary gear set and the transmission housing are selectively connectable to each other.

17. The hybrid system according to claim 1, wherein the planet carrier of the second planetary gear set and the ring gear of the third planetary gear set are selectively connectable to each other.

18. The hybrid system according to claim 1, wherein the ring gear of the third planetary gear set and the transmission housing are selectively connectable to each other.

19. The hybrid system according to claim 1, wherein the sun gear of the third planetary gear set and the planet carrier of the second planetary gear set are selectively connectable to each other.

20. The hybrid system according to claim 1, wherein the hybrid machine is operatively connected to an energy storage device.

21. The hybrid system according to claim 1, wherein the hybrid machine is one of a hydraulic machine and an electric machine.

22. A vehicle comprising a prime mover and a driveline connected to the prime mover, wherein the driveline comprises a hybrid system according to claim 1.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The above, as well as additional objects, features and advantages of the present invention, will be better understood through the following illustrative and non-limiting detailed description of exemplary embodiments of the present invention, wherein:

(2) FIG. 1 is a lateral side view illustrating a working machine in the form of a wheel loader;

(3) FIG. 2 schematically illustrates a hybrid system according to an example embodiment of the present invention; and

(4) FIG. 3 schematically illustrates a hybrid system according to another example embodiment of the present invention.

DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS OF THE INVENTION

(5) The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness. Like reference character refer to like elements throughout the description.

(6) FIG. 1 is a lateral side view illustrating an example embodiment of a working machine in the form of a loader vehicle 1 having an implement 2 for loading operations. The loader vehicle 1 depicted in FIG. 1 is in the form of an articulated wheel loader. The term “implement” is intended to comprise any kind of hydraulically operated tool, such as a bucket, a fork or a gripping tool arranged on the loader vehicle 1. The implement 2 illustrated in FIG. 1 comprises a bucket 3 which is arranged on a loading unit assembly 4 for lifting and lowering the bucket 3. The bucket 3 can also be tilted or pivoted relative to the loading unit assembly 4. The loader vehicle 1 is provided with a hydraulic system comprising at least one hydraulic machine (not shown), such as e.g. a hydraulic pump. The loader vehicle 1 further comprises a hydraulic lift cylinder 5, for lifting operation of the loading unit assembly 4 and a hydraulic tilt cylinder 6 for tilting the bucket 3 relative to the loading unit assembly 4. Furthermore, the hydraulic system comprises steering cylinders 7a, 7b for turning the loader vehicle 1 by means of relative movement of a front unit 8 and a rear unit 9 around a substantially vertical geometric axis 10 of an articulated joint arrangement 12. The front unit 8 and the rear unit 9 comprise a respective pair of ground engaging members 20, 22. The ground engaging members 20, 22 are in the example embodiment a respective pair of wheels. In other words, the loader vehicle 1 is frame-steered by means of the steering cylinders 7a, 7b.

(7) Turning now to FIG. 2, which schematically illustrates a hybrid system 100 according to an example embodiment which is suitable for the above described loader vehicle 1. The hybrid system 100 comprises a transmission arrangement 900 which is arranged to obtain forward gear stages as will be described further below. The transmission arrangement 900 comprises a first planetary gear set 102 comprising a sun gear 102S, a planet carrier 102P and a ring gear 102R, a second planetary gear set 104 comprising a sun gear 104S, a planet carrier 104P and a ring gear 104R, and a third planetary gear set 106 comprising a sun gear 106S, a planet carrier 106P and a ring gear 106R. The transmission arrangement 900 further comprises an input shaft 136 for receiving a rotary motion/torque from the prime mover (not shown) of the loader vehicle 1 and an output shaft 112 for providing a rotary motion/torque to the driven wheels of the loader vehicle 1. The output shaft 112 is in turn operatively connected to an additional transmission arrangement 600.

(8) The additional transmission arrangement 600, which may also be referred to as a drop box, comprises a first 602 and a second 604 gear wheel arranged in meshed connection with each other. The second gear wheel 604 is arranged on a transmission shaft 606. The transmission shaft 606 may be directly or indirectly connected to the wheels of the working machine. By means of the drop box, the torque from the transmission arrangement 900 can be directed to a vertically lower position. Although FIG. 2 only illustrates a single pair of gear wheels, the additional transmission arrangement 600 may comprise a plurality of gear wheels arranged in meshed connection with each other.

(9) The hybrid system 100 further comprises a hybrid machine 200. The hybrid machine 200 is preferably a hydraulic machine 200 which can be arranged to operate as a hydraulic motor for propelling the working machine, or as a hydraulic pump for generating hydraulic power. The hybrid machine 200 is operatively connected to the ring gear 102R of the first planetary gear set 102 and to the planet carrier 104P of the second planetary gear set 104. Hereby, the hybrid machine can provide propulsive power to the transmission arrangement 900 and further to the output shaft 112 of the transmission arrangement.

(10) According to the example embodiment depicted in FIG. 2, the hybrid system 100 comprises an energy storage device 202 connected to the hybrid machine 200. Depending on the driving situation, the energy storage device 202 is arranged to either receive power from the hybrid machine 200, or to supply power to the hybrid machine 200. If the hybrid machine is a hydraulic machine, the energy storage device 202 is preferably a hydraulic accumulator.

(11) The different members of the planetary gear sets 102, 104, 106 of the transmission arrangement 900, i.e. the sun gear, the planet carrier and the ring gear, are in the example embodiment depicted in FIG. 2 configured according to the following. It should be readily understood that the different members described below are connected to each other, either directly, i.e. operatively connected, or via a connecting mechanism, i.e. selectively connectable. The members can be operatively connected to each other by means of e.g. a connector element. Such connector element can be e.g. a solid shaft, a hollow shaft or a drum, or other suitable element for connecting two members to each other, which elements are known to the person skilled in the art. Hence, no explicit explanation is given below in regards to the means connecting the members to each other.

(12) The planet carrier 102P of the first planetary gear set 102 is operatively connected to the output shaft 112 of the transmission arrangement 900, i.e. the planet carrier 102P is at all times directly connected to the output shaft 112 of the transmission arrangement 900. Further, the ring gear 102R of the first planetary gear set 102 is operatively connected to the planet carrier 104P of the second planetary gear set 104. The ring gear 102R of the first planetary gear set 102 is also selectively connectable to the sun gear 106S of the third planetary gear set 106 as well as the input shaft 136 of the transmission arrangement 900 by means of a second connecting mechanism 144. The sun gear 102S of the first planetary gear set 102 is operatively connected to the sun gear 104S of the second planetary gear set 104. Furthermore, the sun gear 102S of the first planetary gear set 102 and the sun gear 104S of the second planetary gear set 104 are selectively connectable to a transmission housing 160 of the transmission arrangement 900 by means of a first locking mechanism 142. Hence, the first locking mechanism 142, when being engaged, initially reduces the rotational speed of the respective sun gears 102S, 104S, and thereafter locks the respective sun gears 102S, 104S to the transmission housing 160.

(13) The ring gear 104R of the second planetary gear set 104 is operatively connected to the planet carrier 106P of the third planetary gear set 106. Furthermore, the planet carrier 104P of the second planetary gear set 104 is also selectively connectable to the ring gear 106R of the third planetary gear set 106 by means of a first connecting mechanism 146.

(14) The sun gear 106S of the third planetary gear set 106 is operatively connected to the input shaft 136. The ring gear 106R of the third planetary gear set 106 is selectively connectable to the transmission housing 160 by means of a second locking mechanism 138. Hence, the second locking mechanism 138, when being engaged, initially reduces the rotational speed of the ring gear 106R, and thereafter locks the ring gear 106R to the transmission housing 160. Furthermore, the input shaft 136 is selectively connectable to the ring gear 106R of the third planetary gear set 106 by means of a third connecting mechanism 150. Accordingly, the sun gear 106S and the ring gear 106R of the third planetary gear set 106 are selectively connectable to each other by means of the third connecting mechanism 150.

(15) It should be readily understood that the third connecting mechanism 150 may equally as well be positioned between the sun gear 106S and the planet carrier 106P of the third planetary gear set 106, as well as between the planet carrier 106P and the ring gear 106R of the third planetary gear set 106. This is valid also for the embodiment described below in relation to FIG. 3.

(16) According to the example depicted in FIG. 2, the transmission arrangement 900 is adapted to assume the gears as presented in Table 1 below. In Table 1 below, as well as for the remaining tables of the present disclosure, the locking mechanisms are denoted simply as “Brakes” while the connecting mechanisms are denoted simply as “Clutches”. A cell marked with a dot indicates an engaged state and a blank cell indicates a disengaged state. The tables also indicate non-limiting examples of the gear ratios and steps obtainable by the transmission arrangement 900 for the various gears. According to a non-limiting example valid for all tables below, the stationary gear ratio for the first planetary gear set 102 may be −2.871, the stationary gear ratio for the second planetary gear set 104 may be −1.754, and the stationary gear ratio for the third planetary gear set 106 may be −1.737.

(17) TABLE-US-00001 TABLE 1 Shift diagram for the different forward gears of the embodiment in FIG. 2. Brakes Clutches Gear 138 142 150 144 146 Ratio Step F1 .circle-solid. .circle-solid. 5.794 1.678 F2 .circle-solid. .circle-solid. 3.452 1.631 F3 .circle-solid. .circle-solid. 2.117 1.570 F4 .circle-solid. .circle-solid. 1.348 1.348 F5 .circle-solid. .circle-solid. 1.000 1.287 F6 .circle-solid. .circle-solid. 0.777

(18) As can be seen in Table 1, the transmission arrangement 900 in FIG. 2 comprises six forward gear stages F1-F6, wherein each of the six gear stages is obtained by positioning two of the shift elements in the engaged state. The switching of gears can preferably be executed by one-step gear shifts or with two-step gear shifts. One-step gear shift should be understood to mean that a gear shift is executed from one gear to the next coming consecutive gear, for example, gear shift from the first gear stage to the second gear stage, from the second gear stage to the third gear stage, from the third gear stage to the second gear stage, etc. Two-step gear shift should be understood to mean that a gear shift is executed to exclude a next coming consecutive gear stage, for example, gear shift from the first gear stage to the third gear stage, from the second gear stage to the fourth gear stage, from the third gear stage to the first gear stage, etc.

(19) As can be seen from Table 1, one-step gear shifting includes only single shifts of the connecting mechanisms and the locking mechanisms, i.e. when executing one-step gear shifts, only one of the connecting mechanisms/locking mechanisms is shifted from an engaged state to a disengaged state, and only one of the connecting mechanisms/locking mechanisms is shifted from a disengaged state to an engaged state. As an example, when shifting from the first gear stage to the second gear stage, it is only the second locking mechanism 138 that is changed from an engaged state to a disengaged state, and only the first connecting mechanism 146 that is changed from a disengaged state to an engaged state. Likewise, also two-step gear shifting only includes single shifts of the connecting mechanisms and the locking mechanisms.

(20) An advantage of the transmission arrangement is hence that the shiftability is improved since a low number of connecting mechanisms/locking mechanisms need activation/deactivation during gear shifting. In detail, during both one-step gear shifting as well as during two-step gear shifting, only single shifts occur.

(21) Furthermore, the hybrid machine 200 is in FIG. 2 operatively connected to the ring gear 102R of the first planetary gear set 102 and to the planet carrier 104P of the second planetary gear set 104. Hereby, three different gear ratios to the output shaft 112 are obtainable for the hybrid machine 200, as presented in the exemplifying Table 2 below. For gears F1-F4, the first locking mechanism 142 is engaged and the sun gear 102S of the first planetary gear set 102 is held stationary. Hence, the hybrid machine 200 will have a fixed gear ratio to the output shaft 112 for gears F1-F4. For gears F4-F6, the second connecting mechanism 144 is engaged and the hybrid machine 200 is directly connected to the input shaft 136 and to the prime mover. Hence the hybrid machine 200 will have the same gear ratios to the output shaft 112 as the prime mover for gears F4-F6. Hereby, the risk of over-speeding the rotational speed of the hybrid machine 200 is reduced.

(22) TABLE-US-00002 TABLE 2 Shift diagram for the different forward gears of the embodiment in FIG. 2. Prime Hybrid Brakes Clutches mover machine Gear 138 142 150 144 146 ratio ratio F1 .circle-solid. .circle-solid. 5.794 1.348 F2 .circle-solid. .circle-solid. 3.452 1.348 F3 .circle-solid. .circle-solid. 2.117 1.348 F4 .circle-solid. .circle-solid. 1.348 1.348 F5 .circle-solid. .circle-solid. 1.000 1.000 F6 .circle-solid. .circle-solid. 0.777 0.777

(23) As described above, the transmission arrangement 900 assumes forward gear stages. Reference is therefore made to FIG. 3 for description of a fourth planetary gear set 108 operatively connected between the input shaft 136 and the third planetary gear set 106 for also obtaining reverse gear stages. The fourth planetary gear set 108 comprises a sun gear 108S, a planet carrier 108P and a ring gear 108R. The planet carrier 108P supports a number of planet gears, as for the other planet carriers 102P, 104P and 106P (not shown). Here, a set of double planet gears are preferably used, resulting in a positive stationary gear ratio for the fourth planetary gear set 108. The transmission arrangement 900 also comprises a further shift element 140 in the form of a third locking mechanism 140, and an additional shift element 148 in the form of a fourth connecting mechanism 148.

(24) As can be seen in FIG. 3, the sun gear 108S of the fourth planetary gear set 108 is operatively connected to the input shaft 136. The planet carrier 108P is selectively connectable to the input shaft 136 by means of the fourth connecting mechanism 148. The planet carrier 108P of the fourth planetary gear set 108 is also operatively connected to the sun gear 106S of the third planetary gear set 106. Finally, the ring gear 108R of the fourth planetary gear set 108 is selectively connectable to the transmission housing 160 by means of the third locking mechanism 140. Hence, the third locking mechanism 140, when being engaged, initially reduces the rotational speed of the ring gear 108R, and thereafter locks the ring gear 108R to the transmission housing 160.

(25) The hybrid system 100 in FIG. 3 is adapted to assume the gear stages as presented in Tables 3 and 4 below. The ratios and steps presented in Tables 3 and 4 should be seen as non-limiting examples.

(26) TABLE-US-00003 TABLE 3 Shift diagram for the different forward gears of the embodiment in FIG. 3. Brakes Clutches Gear 138 140 142 148 150 144 146 Ratio Step F1 .circle-solid. .circle-solid. .circle-solid. 5.794 1.678 F2 .circle-solid. .circle-solid. .circle-solid. 3.452 1.631 F3 .circle-solid. .circle-solid. .circle-solid. 2.117 1.570 F4 .circle-solid. .circle-solid. .circle-solid. 1.348 1.348 F5 .circle-solid. .circle-solid. .circle-solid. 1.000 1.287 F6 .circle-solid. .circle-solid. .circle-solid. 0.777

(27) TABLE-US-00004 TABLE 4 Shift diagram for the different reverse gears of the embodiment in FIG. 3. Brakes Clutches Gear 138 140 142 148 150 144 146 Ratio Step R1 .circle-solid. .circle-solid. .circle-solid. −5.794 1.678 R2 .circle-solid. .circle-solid. .circle-solid. −3.452 1.631 R3 .circle-solid. .circle-solid. .circle-solid. −2.117 1.570 R4 .circle-solid. .circle-solid. .circle-solid. −1.348 1.348 R5 .circle-solid. .circle-solid. .circle-solid. −1.000 1.287 R6 .circle-solid. .circle-solid. .circle-solid. −0.777

(28) As can be seen in Tables 3 and 4, the transmission arrangement 900 depicted in FIG. 3 assumes six forward gear stages F1-F6 and six reverse gear stages R1-R6. According to the non-limiting example depicted in Table 3, the ratios and steps for the forward gears F1-F6 are similar to those depicted in Table 1 above. This is due to the fact that the third locking mechanism 140 is positioned in the disengaged state and the fourth connecting mechanism 148 is positioned in the engaged state for each of the forward gear stages, resulting in a 1:1 gear ratio over the fourth planetary gear set 108.

(29) Moreover, the third locking mechanism 140 is positioned in the engaged state and the fourth connecting mechanism 148 is positioned in the disengaged state for each of the reverse gear stages R1-R6. The fourth planetary gear set 108 is thus arranged for achieving the reverse gear stages R1-R6. As a non-limiting example, the stationary gear ratio for the fourth planetary gear set 108 may be chosen to +2, resulting in a 1:−1 gear ratio over the fourth planetary gear set 108. The absolute value of the ratios for the reverse gear stages R1-R6 will then be the same as for the forward gear stages F1-F6.

(30) With regards to one-step gear shifting and two-step gear shifting, the same arguments as given in relation to the description of FIG. 2 and Table 1 are also valid for the embodiment depicted in FIG. 3 and Tables 3 and 4. Moreover, the description of the hybrid machine 200 given above in relation to the description of FIG. 2 is also valid for the embodiment depicted in FIG. 3.

(31) It is to be understood that the present invention is not limited to the embodiments described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims. For example, although the present invention has mainly been described in relation to a wheel loader, the invention should be understood to be equally applicable for any type of vehicle.