SYSTEM AND METHOD FOR CHANGING LINERS, THE CONFIGURATION OF WHICH ALLOWS THE AUTOMATED REMOVAL AND INSERTION OF LINERS OF A MILL USED FOR ORE GRINDING
20220062915 · 2022-03-03
Inventors
Cpc classification
B23P6/00
PERFORMING OPERATIONS; TRANSPORTING
B23P19/04
PERFORMING OPERATIONS; TRANSPORTING
B25J11/00
PERFORMING OPERATIONS; TRANSPORTING
B25J9/0009
PERFORMING OPERATIONS; TRANSPORTING
B23P19/02
PERFORMING OPERATIONS; TRANSPORTING
G05B2219/40071
PHYSICS
B25J9/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23P19/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a system and method for changing liners of a mill, the configuration of which allows the automated robotic manipulation of liners of mills for ore grinding in comminution processes. The configuration and operation of the system allows the task of manipulation to be improved, having a greater degree of freedom and/or flexibility in its movements, thereby providing a greater degree of certainty and efficiency to the method and thus optimising the time that the mill is halted for maintenance, and also preventing the risks to which maintenance staff may be exposed. The system comprises at least one support structure, at least one system for supplying and moving liners, at least one robotic manipulator system for manipulating the liners, at least one liner manipulation tool, at least one artificial vision system, and at least one control system.
Claims
1. A system for changing liners, the configuration of which allows the automated removal and insertion of liners of a mill used for ore grinding, characterised in that it comprises at least one support structure (2), at least one system (3) for supplying and moving liners, at least one robotic manipulator system (4) for manipulating the liners, at least one liner manipulation tool (5), at least one artificial vision system (6), and at least one control system (7).
2. The system for changing liners in a mill according to claim 1, characterised in that the support structure (2) comprises at least one support body or base (8) on which at least one telescopic beam (9) is supported.
3. The system for changing liners in a mill according to claim 1, characterised in that the telescopic beam comprises movement means (10) configured by a series of bearings (11) which are arranged along a rail beam (12) fixed to the support base or body (8), and wherein said telescopic beam (9) comprises along a position of its side faces rails (13) which are coupled with said bearings (11).
4. The system for changing liners in a mill according to claim 1, characterised in that the system (3) for supplying and moving liners comprises rails (14) through which a movable carriage (15) comprising bearings (11) moves.
5. The system for changing liners in a mill according to claim 1, characterised in that the telescopic beam (9) comprises said system (3) for supplying and moving liners configured on an upper face of said telescopic beam such that the liners are deposited by means of conveyance equipment on said movable carriage (15) which are actuated to move the liner along a path over the telescopic beam (9) to an end (16) which is attached to a pivoting beam (17) to arrange the liners adjacent to the robotic manipulation system (4).
6. The system for changing liners in a mill according to claim 1, characterised in that the telescopic beam (9) comprises at end (16) a pivoting attachment (18) for being attached to a pivoting attachment (19) of the pivoting beam (17), forming a tongue-and-groove-type pivoting attachment assembly.
7. The system for changing liners in a mill according to claims 2, 3, 5, and/or 6, characterised in that the telescopic beam (9) further comprises at said end (16) at least one housing (20) for at least one actuator (21), such as a hydraulically-operated cylinder, for example, which is fixed at one of its ends to a cylinder support (22) arranged in the housing (20) and is fixed at its opposite end to a cylinder connection assembly (23) comprised in the pivoting beam (17), wherein it comprises, at each of the ends of the cylinder both at the attachment point of the fixed arm (31) and the extendable arm (32) of the cylinder, an attachment system formed by a ball bearing (28), such that said ends (31) and (32) are attached to the cylinder support (22) and to the cylinder connection assembly (23) through pins (33) to thereby form a drive for driving the movement of the pivoting or rotating attachment.
8. The system for changing liners in a mill according to claim 1, characterised in that the system (1) further comprises a pivoting attachment assembly which is configured between the attachment of the end (16) of the telescopic beam (9) and the end (24) of the pivoting beam (17) comprises a tongue-and-groove attachment system, formed by at least one tongue attachment (25) and at least one groove attachment (26), wherein said tongue attachment (25) and groove attachment (26) comprise through holes (27), wherein at least one of said through holes (27) comprises at least one ball bearing (28), such that when coupling said attachments to one another the through holes are aligned with one another with there being arranged therein a pivoting pin (29) which, along with the ball bearing (28), form at least one pivoting or rotating attachment.
9. The system for changing liners in a mill according to claim 1, characterised in that the robotic manipulator system (4) for manipulating the liners comprises a robotic manipulator (35) formed by a base (36) which is fixed to a mounting surface of a beam of the structure of the system, wherein there is mounted on said base (36) a rotating column (37), an oscillating arm (38), an arm (39), and a wrist (40) on which there is mounted at least one liner manipulation tool (5), the robotic manipulator comprises an electrical installation system (41) and a weight compensating element (42).
10. The system for changing liners of a mill according to claim 1, characterised in that the liner manipulation tool (5) comprises a gripping structure (43) and actuation gripping means (47).
11. The system for changing liners of a mill according to claim 1, characterised in that the artificial vision system (6) preferably comprises a laser triangulation camera, the acquisition system of which is based on laser triangulation, acquiring spatial information of its surroundings, wherein said acquired information is processed through a computer, further comprising a PLC integrating the cameras and the computer thereof with the control system for controlling the positioning of the pivoting beam (17) and the robotic manipulator (25) to achieve the specific position captured by the cameras, wherein angular orientation and position data passes through the PLC for transmission to the robotic manipulator (35) and for controlling same.
12. The system for changing liners of a mill according to claim 1, characterised in that the artificial vision system (6) may comprise a stereo camera system which, by means of overlaying images, takes a 3D capture of the work area, wherein said acquired information is processed through a computer which identifies and locates the points of interest, which information is sent to the PLC for subsequent transmission to the robotic manipulator (35) for the final positioning thereof.
12. The system for changing liners of a mill according to claim 1, characterised in that the control system (7) comprises a group of cabinets which have the function of providing power and controlling the system, in addition to having controls for commanding and monitoring same, and it includes at least one switchgear or SG, control panel or CP, manipulator control cabinets, position detection panel PDP, and the human machine interface or HMI, inductive sensors, encoder, among other control means, wherein the position detection panel PDP contains a computer connecting to and receiving signals from the artificial vision system (6) which captures the internal position of liners with high precision, with the computer processing the data and sending the signals to the CP in order to position the robotic manipulators, with liner insertion and/or removal routines of same, and wherein the main purpose of the inductive sensor is to determine the travel limit for the telescopic beam (9) and to determine whether the grips (51) of the liner manipulation tool (5) are open or closed, and the purpose of the encoder is to determine the position of the pivoting beam (17) every time a movement of said pivoting beam occurs.
13. A robotic manipulator system for use in a system for changing liners in an automated manner in a mill used for ore grinding, characterised in that it comprises at least one pivoting beam (17) comprising a pivoting attachment at one end (24) and comprising at a second end (30) a mounting surface (34) for fixing at least one robotic manipulator (35) formed by a base (36) which is fixed to a mounting surface of a beam of the structure of the system, wherein there is mounted on said base (36) a rotating column (37), an oscillating arm (38), an arm (39), and a wrist (40) on which there is mounted at least one liner manipulation tool (5), the robotic manipulator comprises an electrical installation system (41) and a weight compensating element (42), wherein the robotic manipulator system furthermore has incorporated therein a liner position detection means configured by at least one artificial vision system (6) which is based on artificial vision techniques by means of using laser triangulation cameras (42) through which the mantle of the inner surface of the mill is scanned to determine the position in which the liner must be inserted, said artificial vision system being capable of delivering the distance and angle of the succession of holes, so that the robotic manipulator (35) makes the decision for insertion and moving closer.
14. The robotic manipulator system according to claim 13, characterised in that the robotic manipulator comprises at least 6 degrees of freedom.
15. A liner manipulation tool for use in a system for changing liners in an automated manner in a mill used for ore grinding, characterised in that it comprises a gripping structure (43) including a support plate (44) having attachment means for being able to fix said plate to at least one manipulator, wherein said gripping structure further comprises a base plate (45) comprising guides (46) for the gripping means (47) which are arranged in the gripping structure (43) for the fixing and actuation thereof so as to grip the liners to be changed.
16. The liner manipulation tool according to claim 15, characterised in that the gripping means (47) comprise a cylinder (48) which is fixed through the sliding arm (49) in a pivoting manner by means of a pivoting pin (50) to an attachment end of a grip (51), wherein said pivoting attachment further comprises a torsion spring (52).
17. A method for changing liners of a mill, characterised in that it comprises the steps of putting the systems in place, with the telescopic beam being introduced in the mill, and therefore the robotic manipulators as well, inserting such that it is located thereon, once the beam is inside, the liners to be changed are introduced, which liners are moved by the movable carriage to the proximity of the robotic manipulator, the position in which the liner is to be installed is detected by means of vision, and the robotic manipulator automatically grabs and moves the liner to the assembly position, which is performed with the equations describing the geometry of the mill, position and liner type identification is performed by means of an artificial viewing system to automatically determine where the liner should be held for its insertion, scanning the mantle of the inner surface of the mill by means of using cameras capable of acquiring spatial information of the surroundings to identify the location where the liner must be inserted, the robotic manipulator inserting the liner in the determined location based on the trajectories that it generates upon receiving the spatial coordinates.
18. The method for changing liners of a mill according to claim 17, characterised in that the system is teleoperated externally with respect to the mill.
Description
DESCRIPTION OF THE DRAWINGS
[0040] In order to help to better understand the features of the invention according to a preferred practical embodiment thereof, a set of drawings is attached as an integral part of the description in which the invention is depicted in an illustrative and non-limiting manner.
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PREFERRED EMBODIMENT OF THE INVENTION
[0063] The invention consists of a system and method for changing liners (1), the configuration of which allows the automated removal and installation of liners of a mill used for grinding ore, as schematically illustrated in
[0064] The support structure (2), illustrated by way of example through
[0065] The telescopic beam (9) illustrated by way of example through
[0066] As can be seen through
[0067] The pivoting beam (17) (see
[0068] A liner manipulation tool (5), as illustrated through
[0069] The rotating column (37), which is the base of the robotic manipulator (35), allows the entire robotic manipulator to rotate in different positions so as to allow the liners fixed in different positions to reach the inner shell of the mill, and the first and second oscillating arms (38, 39) allow the liner manipulation tool (5) to be moved to the different working points of the mill. The wrist (40) allows the liner manipulation tool (5) to be rotated and/or turned, orienting same depending on the liner grabbing point, wherein the gripping means (47) of the tool furthermore pivot and ensure the grabbing and the position of the liner.
[0070] As can be seen from the illustration of
[0071] The artificial vision system (6) preferably comprises a laser triangulation camera, the acquisition system of which is based on laser triangulation, acquiring spatial information of its surroundings, wherein said acquired information is processed through a computer, further comprising a PLC integrating at least one camera and the computer thereof with the control system for controlling the positioning of the pivoting beam (17) and the robotic manipulator (25) to achieve the specific position captured by the cameras, wherein angular orientation and position data passes through the PLC for transmission to the robotic manipulator (35) and for controlling same.
[0072] In this manner, at least one robotic manipulator system (4) for manipulating the liners therefore comprises a configuration of at least 7 degrees of freedom, i.e., it has at least 7 axes or attachments that can pivot with respect to one another, allowing each of the elements to perform a movement that is different or that is in different positions or directions with respect to the other, allowing the liner manipulation tool (5) to be oriented depending on the liner grabbing point, the tool to be moved to different working points, and/or allowing the entire robotic manipulator to be rotated to different positions inside the mill to access the different positions where the changing of liners is required.
[0073] At least one pivoting beam (17) allows the robotic manipulator (35) to reach the surface of the mantle inside the mill. Moreover, the telescopic beam (9) moves axially along the mill, allowing the robotic manipulator to be introduced in and to exit the mill, and the motor allows moving, with independent motorisation, at least one movable carriage (15) on the telescopic beam, which has at least one compartment, of the platform type, in which the robotic manipulator (35) and/or a forklift or other loading system can deposit the removed liners, allowing new liners to be loaded outside the mill, i.e., the movable carriage (15) allows the liners to be moved from and into the mill. The artificial vision system (6) may comprise a stereo camera system which, by means of overlaying images, takes a 3D capture of the work area, wherein said acquired information is processed through a computer which identifies and locates the points of interest, which information is sent to the PLC for subsequent transmission to the robotic manipulator (35) for the final positioning thereof.
[0074] The control system (7) allows operating and controlling the system for changing liners (1) of the present invention, wherein said device corresponds to a group of cabinets which have the function of providing power and controlling the system, in addition to having controls for commanding and monitoring same. The cabinets comprised in the control system (7) correspond to at least one switchgear or SG, control panel or CP, manipulator control cabinets, position detection panel PDP, and human machine interface or HMI, inductive sensors, encoder, among other control means.
[0075] The switchgear SG corresponds to the cabinet containing elements for protection against surges, protections for the electrical equipment of the control cabinet, local cabinet for controlling the robotic manipulator, equipment such as the robotic manipulator itself and the HMI (human machine interface) operator panel. It also contains the single-pole bar for distributing power to the different elements and/or cabinets. It has a main single-phase thermomagnetic disconnector for opening or closing the circuit for introducing electric power, in addition to pilot light indicators.
[0076] The manipulator control cabinet mainly contains the drives necessary for actuating each servomotor of the robotic manipulators and is connected to the general CP. One or more control cabinets is required for the functionality of the apparatus.
[0077] The CP corresponds to a panel for storing components in charge performing system control, the base of this cabinet being its main controller, internal memory, and management of a digital input module.
[0078] The position detection panel PDP contains a computer connecting to and receiving signals from the artificial vision system (6) which captures the internal position of liners with high precision, with the computer processing the data and sending the signals to the CP in order to position the robotic manipulators, with liner insertion and/or removal routines of same.
[0079] The main purpose of the inductive sensor is to determine the travel limit for the telescopic beam (9) and to determine whether the grips (51) of the liner manipulation tool (5) are open or closed, and the purpose of the encoder is to determine the position of the pivoting beam (17) every time a movement of said pivoting beam occurs.
[0080] The HMI corresponds to the panel for online process monitoring and control with connection to the main controller. The terminals support data input by the operator through a display, one or two remote controls and buttons for opening and closing the line manipulation tool.
[0081] Additionally, it presents a safety architecture formed by a controller which monitors all the safety signals of the apparatus, emergency stop buttons, and excessive torques. The emergency stop buttons are mushroom-type stop buttons and are located in the operation panel and on the side of the accesses. The actuation of emergency stop buttons causes the apparatus to be halted. The re-establishment of an emergency stop button alone does not leave the apparatus in conditions to start operating again; inspection of the emergency stop button by the operator is required at all times. The reinstatement of the emergency stop buttons is performed in the region where the latter was inactivated, but inspection of the emergency stop buttons is performed through the operating display.
[0082] The method for changing liners comprises putting the systems (1) in place, with the telescopic beam (9) inside the mill, and therefore the robotic manipulators (35) as well, to then supply the liners through the system for supplying liners, constantly positioning the liners on the movable carriage that is being moved into the mill, position it in the proximity of the robotic manipulator (35) such that it can be grabbed without difficulty. The movement of the movable carriage is controlled by a motor-driven system equipped with sensors, allowing this step to be completely automatic from the entrance of the mill. Then, the step of detecting the liner in the movable carriage is carried out by the robotic manipulator (35) when the movable carriage is positioned at the end-of-travel position or the movement rail comprised in the telescopic beam (9) by means of the artificial viewing system (6) automatically identifying the specific liner type and the position where the liner should be held for its insertion. By using cameras capable of acquiring spatial information of the surroundings, by way of example by means of structured light or laser triangulation, the mantle of the inner surface of the mill is scanned, making it possible through this step to identify with high precision the location where the liner must be inserted, indicated to the robotic manipulator the spatial and angular coordinates of the points required for inserting the liner which is illustrated by way of example through
[0083] Once the insertion of the liner has ended, the telescopic beam is automatically moved from the working region of the robotic manipulator (35) to access the rest of the inner area of the mill, repeating the operation until the entire area of interest or the changing of the liner is completed.
[0084] The liner removal process contemplates the same steps of the process described above, but it is carried out in the reverse order; considering that the main objective is to extract the liner, the process starts with the detection of the liner in the space, where the liner can be grabbed directly from the position in the mantle or from the surface of the inner material of the mill, subsequently removing it from its position and safely leaving it on the movable carriage for extraction thereof from the mill.
[0085] By means of the configuration of the present invention, the apparatus can be operated in an automated manner from outside the mill, thereby preventing the staff from having to be present in the mill to perform the liner manipulation operation, and providing the robotic manipulator with the configuration needed to improve the manipulation operation by having a greater degree of freedom and/or flexibility in its movements, providing the method with a higher degree of certainty and efficiency with respect to the equipment used in the art.
[0086] Although the configuration of the system for changing liners of a mill used for ore grinding herein described constitutes a preferred inclusion of this invention, it must be understood that the invention is not limited to this specific form of the system for changing the liner, given that changes can be made therein without departing from the scope of the invention defined in the attached claims.