DROPLET EJECTOR
20220065210 · 2022-03-03
Assignee
Inventors
Cpc classification
F02M27/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M51/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M69/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M27/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
In a droplet ejector equipped with an ejection port for ejecting minute droplets of a liquid, the ejection port 61 or the ejector and a conductor 10 such as a vehicle body are made electrically conductive to increase the electrostatic capacity of the ejection port 61 or the ejector and to suppress enlargement of the potential difference between the ejection port 61 and the liquid caused by flow electrification of the liquid. When the potential difference is large, a coulomb force acts between the electrified droplets and the electrostatically-charged ejection port, causing problems such as delayed or insufficient droplet discharge, but such problems are solved by increasing the electrostatic capacity of the ejection port 61 or the ejector.
Claims
1-6. (canceled)
7. A droplet ejector for an internal combustion engine having an ejection port for ejecting droplets of liquid fuel, wherein: the ejection port has one or more ejection orifice for ejecting the droplets, and the ejection port or the droplet ejector is electrically connected to a combustion chamber of the internal combustion engine directly for suppressing potential increase of the droplets due to flow electrification, and electrostatic capacity of the ejection port or the droplet ejector is made larger than that in the condition un-connected with the combustion chamber.
8. A droplet ejector of claim 7, wherein: an electrode is further disposed in front of the ejection port, and the droplets ejected from the ejection port are accelerated by electric field formed by applying voltage to the electrode.
9. A droplet ejector of claim 7, wherein: the ejection port has one or more electrode therein for controlling the ejection of the liquid fuel, and the potential of the electrode is altered for controlling the ejecting, timing and the amount of the ejected liquid which is pressurized to be ejected from the ejection port.
10. A droplet ejector of claim 7, wherein: positive voltage is applied to the combustion chamber for increasing collision probability between the droplets negatively charged due to flow electrification and the combustion chamber.
11. A droplet ejector of claim 7, wherein: a system for ejecting the droplets from the ejection port comprises a pressure chamber in communication with the ejection port, a vibration plate for changing the volume of the pressure chamber, an actuator for driving the vibration plate, a controller for regulating driving of the actuator and a sensor for conveying information about a vehicle to the controller, and the controller regulates the actuator based on the information from the sensor for oscillating the vibration plate so that the droplets of the liquid fuel accommodated in the pressure chamber are ejected from the ejection port haying ejection orifices of 50 μm or less in diameter so as to make the diameter of the droplets to be 50 μm or less.
Description
BRIEF DESCRIPTION OF DRAWINGS
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[0106] Forms for embodiments of the invention:
[0107] Hereinafter, the present invention are described by referring to some embodiments.
EMBODIMENT 1
[0108] In this embodiment, a carburetor or an indirect ejection type fuel ejector and a direct ejection type fuel ejector installed to an automobile is explained by referring to
[0109] This fuel ejector is one which reduces a rise of electric potential resulted from flow electrification by increasing the electrostatic capacity of an ejection port.
[0110] Also, this fuel ejector represses the rise of own electric potential and the descent of a target object by electrically connecting the ejection port to the target object.
[0111] In the case of generating micro-droplets by ejecting pressurized liquid from a micro-orifice at the ejection port, the charged liquid due to flow electrification is affected a drag in the opposite direction to the liquid flow. Therefore, the ejection of micro-droplets requires the application of large pressure. Also, the droplets adsorbs to the ejection port due to Coulomb attraction, whereby the delay of the ejection of the droplet occurs. In order to reduce this effect, the rise of electric potential is repressed by increasing the electrostatic capacity of the ejector or the ejection port. Assuming that the amount of charge Q resulted from flow electrification per ejection of a droplet is constant, the product of electrostatic capacity C and potential V becomes constant (Equation 1).
[0112] In order to increase electrostatic capacity, the ejector or the ejection port is connected to a conductor with a large surface area (electrostatic capacity Co), then the resultant electrostatic capacity becomes C′ (═Co+C>C). C′ is related to the potential V′ (in the electrically connected condition) as represented by (Equation 1), whereby (Equation 2) and (Equation 3) are obtained.
[0113] Therefore, the rise of the potential can be repressed by connecting the ejector or the ejection port to the conductor with large electrostatic capacity.
[0114] In order to increase electrostatic capacity Co of the micro-droplet ejector or the ejection port 61, it is connected to the conductor 30 with a large surface area (electrostatic capacity C′). Then the resultant electrostatic capacity C becomes C═Co+C′>C′. By way of examples of a conductor with a large surface area, a body (frame, chassis) 10 of automobiles is mentioned (see
[0115] In order to repress the rise of the potential of a fuel carburetor or an ejector of the internal combustion engine or the descent of the potential of an engine, the fuel ejector (or its ejection port 61) and the engine (cylinder 62 or the like) are electrically connected (see
EMBODIMENT 2
[0116] In the embodiment 2, a fuel ejector is explained in referring to
[0117] The electrode 64 is placed in front of the ejection port 61 of the micro-droplet ejector along the course of ejection and positive voltage is applied to the electrode 64 for accelerating the negatively charged micro-droplets in the direction of their movement (see
[0118] Since positive charges on the wall of the tube resulted from flow electrification are transferred attending with the negatively charged liquid near the ejection port, the density of the positive charges is assumed to be the highest at the ejection port. Therefore, the micro-droplets ejected outside from the ejection port 61 with a small initial velocity is adsorbed to the surface of the ejection port by Coulomb attraction.
[0119] Acceleration by the electrode 64 is able to reduce this adsorption. The downsizing of a refueling pump and the reduction of fabricating cost can be actualized by this method. In addition, the vibrations and noises generated by the operation in high pressure of the refueling pump and the ejector are also reduced. (Mitigation of noise and vibration in high-pressure fuel system of a gasoline direct injection engine, J. Borg, A. Watanabe and K. Tokou, Procedia 48 (2012) 3170-3178). By changing the magnitude and timing of applying the voltage to the electrode 64, ejecting timing of the micro-droplets is adjustable. This technique can be applied to wide areas requiring ejection of micro-droplets, for example, an ink jet or systems where power source is the energy generated by burning of ejected liquid fuel (a reciprocal engine, a rotary engine and so on).
[0120] By applying positive voltage to the electrode 64 placed in front of the ejection port, the negatively charged liquid is accelerated in the electric field, whereby micro-droplets are ejected. The shape of the electrode 64 is preferable to be ring or cylindrical with good symmetry so that ejected fuel droplets can pass through the empty part. The electrode 64 is placed at a proper position near the ejection port not to contact with the droplets and not to make the applied voltage too large (see
[0121] In the case of the experiments disclosed later in the description after the paragraph 0045, the potential rise of the injector was about 3V in the condition of the injector was insulated from the engine. Consequently, required voltage is assumed to be about 10V at most. In application to an internal combustion engine, it may apply constant voltage or apply pulse voltage on occasion of ejecting liquid fuel with synchronized to the operation of a refueling pump, with correspondence to clank angle, or with detecting the potential increase at an ejection port (see
EMBODIMENT 3
[0122] In an embodiment 3, a fuel ejector is explained by referring to
[0123] This fuel ejector is characterized by that, wherein one or more electrode placed inside of an ejection port whose potential is changed for vibrating electrons in the pressurized liquid, whereby the timing of the ejection is adjusted in order to control the amount of an ejection.
[0124] The fuel ejector concerning with this embodiment, being different from the ejector as disclosed in
[0125] The diameter of the flow path of the micro-droplet ejector is the smallest at the ejection port 61 and the number of the charges involved in the liquid resulted from flow electrification increases as increasing of flow length, so that the density of the charge in the liquid becomes the maximum near the outlet of the ejection port 61. The charged liquid is transferred attending with the positive charges on the wall, whereby the density of the positive charge on the wall of a tube becomes the maximum near the outlet of the ejection port 61. Therefore, the Coulomb attraction acting on the charged liquid per unit volume becomes the maximum near the outlet of the ejection port 61. Between the Coulomb attraction acting on the charged liquid and the pressure by the pump 41A, a balance of forces is momentarily established. At this moment, the potential on the ejection port 61 or the electrode 64 installed in the ejection port is reduced, then micro-droplets are ejected due to the collapse of the balance of forces by decrease of Coulomb attraction. By further decreasing of the potential, Coulomb repulsion begins to act, whereby the micro-droplets are assumed to be ejected by even a small pressure by the refueling pump 41 (see
[0126] Therefore, under the pressurized condition by a high pressure pump 41, a repetition of the rise and the descent of the electrode potential, whereby Coulomb attraction and Coulomb repulsion work alternatively to vibrate the liquid, is applicable to a “single-electrode electrical vibration chopper” wherein the liquid is disrupted and ejected intermittently as droplets. (see
[0127] The combination of plural electrodes, wherein the periods of vibration of the applied voltage is slightly shifted and the amplitude of vibration increased with the increment of the amount of liquid, is applicable to the “electrical vibration chopper” for the ejector of high ejection efficiency, which is usable to even an ejector with a long flow path.
[0128] The “electrical vibration chopper” where charged electrons in the liquid are accelerated so as to be vibrated by plural electrodes is an apparatus whose structure resembles an electroendosmosis flow pump. Here, these apparatuses are compared each other and examined from basic principles to the situation of application so that the novelty and the originality of the present invention will become obvious.
[0129] The electroendosmosis was discovered by Reuss (F. F. Reuss, Notice sur un nouvel effete de l'électricité; galvanique, Memoires de la Société; Impériale; riale des Naturalistes de Moscou, 1809, 2: 327- 337), which is a phenomenon where voltage applied to a pair of electrodes intervened by clay in water give rise to water flow.
[0130] So far, this phenomenon is explained that; When solution contacts the surface of a solid material, ions contained in the solution adsorbing to the atoms of the surface of the solid (substrate) form Stern layer, whereof outside Gouy-Chapman layer excessively containing the ions with the same polarity of the adsorbed ions is formed. Assuming that the ions are positive hereinafter. The adsorbed ions in Stern layer are fixed and immovable, while the ions in Gouy-Chapman layer move toward the electrode with the opposite polarity attending with solvent molecules under the application of electric field, and therefore, water flows (H-J. Butt, K. Graf and M. Kappl, “Physics and Chemistry of interfaces”, 3.sup.rd ed., 2013, Wiley-VCH, translated by Yasuhito Suzuki and Kouji Fukao from Maruzen).
[0131] According to this concept above mentioned, the stable flow velocity yin the infinitely small volume in Gouy-Chapman layer is derived from Navier Stokes equations (Equation 4) and equation of continuity (Equation 5):
Where, η represents viscosity of the liquid, ρ represents pressure applied to the liquid, ρ.sub.e represents charge density of the positive ions in the Guoy Chapman layer and E represents electric field generated by plate electrodes. The expression in the book (H-J. Butt, K. Graf and M. Kappl) is modified in order to make it obvious that the first term of Equation 4 means the drag resulted from viscosity, wherein the pressure p and the electric field E are parallel with the same direction to the X-axis and positive and negative polarities are exchanged. The velocity v of a flowing fluid is derived from the equations (4) and (5) applied the validity of the Poisson equation here.
[0132] However, not only the ions with the same polarity of the adsorbed ions but also the ions of the opposite polarity are contained in the liquid. An equation of motion including all ions movable in electric field, except the adsorbed and immovable ions, should be considered. Therefore, the Navier Stokes (equation 4) should be modified to (Equation 7):
[0133] Here, ρ.sub.e represents the charge density of ions in the liquid and ρ.sub.e.sup.c represents the charge density of opposite ions and each of them is a function of position. The direction of pressure P in (Equation 7) is opposite to that in (Equation 4) in order to make the same direction with the flow. The relation between ρ.sub.e and ρ.sub.e.sup.c are expressed as the following. Here, ρ.sub.e.sup.ad represents the density of the ions included in the liquid of the Stern layer. Since ρ.sub.e.sup.ad is given by the following (Equation 8), the expression is modified to the following (Equation 9):
[0134] Since the pressure P is usually zero, the equation means that the driving force of the electroendosmosis flow, as a macroscopic flow, is the force that the charges of the opposite polarity to the adsorbed charges but equal in number receive in the electric field. The charges of ions and liquid molecules move together due to charge-dipole interaction, thereby macroscopic flow of the liquid is generated. For the existence of steady flow expressed by the following (Equation 10), wherein n.sub.ad represents the number of ions adsorbed to the substrate and N represents the number of adsorption cites on the surface of the substrate, the condition, n<<N, should be satisfied.
[0135] The profile of the velocity of electricendosmosis flow according to (Equation 4) must show that the velocity becomes small near the interface and takes the minimum at the central axis of the channel where ρ.sub.e becomes the minimum. While (Equation 9) shows that the flow velocity takes the maximum at the position of the central axis, furthermore in the case of a sufficiently large diameter of tube, the flow velocity becomes nearly stable due to the constancy of the concentration of the ions except near the interface. The observation of the electricendosmosis flow through a capillary with particulates as a marker by an optical microscope shows the profile expected from (Equation 9). (H-J. Butt, K. Graf and M. Kappl, “Physics and Chemistry of Interfaces”, 3.sup.rd ed., 2013, Wiley-VCH, translated by Yasuhito Suzuki and Kouji Fukao from Maruzen).
[0136] The (Equation 9) is a general equation which is valid not only electroendosmosis flow velocity but also flow velocity in steady state under the application of electric field on the liquid containing charges. For example, macroscopic flow does not appear in an electrolytic bath wherein a electrolytic solution is applied electric field but pressure, since the ratio of adsorbed ion is extremely low, and thus ρ.sub.e.sup.ad is assumed to be null. When electrons are involved in the liquid due to flow electrification, wherein ρ.sub.e.sup.ad is considered as the density of electron in the liquid, the force acting on the electrons in electric field together with a pressure generates a stable flow.
[0137] However, there are the following differences between the acceleration of electrons involved in the liquid due to flow electrification by electric field and the acceleration of ions contained in a solution:
(1) Pressure Applied to the Liquid
[0138] Electrons can be involved in a liquid due to flow electrification under the condition where the liquid is pressurized heavily. However, in an electroendosmosis flow pump, ions are already contained in a solution, whereby the application of pressure is not required. Only a supplementary small pressure is required, if any (see JP2004-276224 A).
(2) Material of Flow Tube
[0139] For flow electrification, a metal tube is used in order to bear large pressure, while for an electroendosmosis flow pump, dielectric materials (silica glass, aggregate of oxide particulate and polymer such as polycarbonate PC and polymethyl-methacrylate PMMA and so on) are used for the adsorption of specific kind of ions.
(3) Kind of Liquid
[0140] Any kind of liquid will meet flow electrification. While for an electroendosmosis flow pump, polar solvents are assumed to be required to dissolve sufficient ions therein.
[0141] The electroendosmosis flow pump applying electroendosmosis is the device to transport very small quantity of solution wherein ion current flows by applying electric field, which is used in the field of chemical analysis, chemical synthesis or life sciences. The electric field formed either by a pair of electrodes placed outside and intervening a capillary tube, a flow path made on a substrate, a porous structural materials such as a dielectric porous aggregate etc. or by a pair of electrodes placed inside the capillary whereby the accelerated liquid is transported. Therefore, one of the electrodes is positive and the other is negative so that the magnitude and the direction of the obtained flow is constant.
[0142] While “an electrical vibration chopper” is the device to vibrate electrons with changing the potential of an electrode/electrodes whereby the pressurized liquid is ejected as droplets from the ejection port. The liquid is mostly transported by a high pressure pump. In “the electrical vibration chopper”, the voltage of the electrodes are exchanged, then the two flows of electrons with opposite direction are instantly generated, furthermore, as exchanging of the voltage, the direction of the flow of the electrons are reversed. Consequently, the liquid vibrates parallel to the direction of the flow and if the amplitude of the vibration is sufficiently large, the liquid is disrupted and is ejected from the ejection port as droplets. “A single-electrode electric vibration chopper” can eject droplets, since even a single electrode can vibrate electrons. By using plural electrodes, the droplets can be ejected more efficiently due to the vibration of a large amount of liquid.
[0143] By using “the single-electrode electrical vibration chopper” or “the electrical vibration chopper” for fuel droplets ejector of internal combustion engines, the promotion of the efficiency of fuel combustion will be actualized owing to the micronization of the fuel droplets. The quantity of ejected fuel per unit time and ejection times are changed by adjustment of the magnitude and the period of potential changes, whereby the quantity of micro-droplets per unit time is simply controllable. A direct ejection type fuel ejector has an excellent property that all of the ejected fuel is put into a cylinder. However, it requires a high pressure to eject the fuel. By using “the single-electrode electrical vibration chopper” or “the electrical vibration chopper”, the pressure through the high pressure pump will be reduced, whereby the downsizing and cost-cutting of the pump will be achieved. In addition, the reduction of vibration and noises attending with a high pressure operation will be actualized. (Mitigation of noise and vibration in high-pressure fuel system of a gasoline direct injection engine, J. Borg, A. Watanabe, K. Tokuo, Procedia 48 (2012) 3170-3178).
[0144] This method is applicable to wide fields requiring the ejection of micro-droplets, for example, an inkjet and systems in wide fields wherein power sources are the energies generated by burning of ejected liquid fuel (such as rotary engines, jet engines etc.).
[0145] The electrode 641 is installed in the ejection port 61 or a part of the ejection port of a micro-droplet ejector (see
[0146] As an example for the application of “the electrical vibration chopper” to the fuel droplet ejector of an internal combustion engine, the example where a pair of electrodes are used is shown in
[0147] A rough estimation of an example whereof the ejector comprises “the electrical vibration chopper” for an internal combustion engine (
[0148] Supposing that a 4-cycle gasoline engine of 500 cc single-cylinder with the rotation rate of 6000 rpm is the case. An ejection system is a direct ejection type fuel ejector to put all ejected fuel into a cylinder. Air temperature in the cylinder is supposed to be 100 Assuming that molecular weight of gasoline, the density and the ratio of air to fuel are 80 u, 0.7 g/cm.sup.3 and 13:1 each. In this case, the amount of gasoline required for the two revolutions of the engine is estimated to be about 0.05 cc (5×10.sup.10 μm). Assuming that the time required for the vaporization of the gasoline is negligible, the optimum timing to eject the gasoline is just the moment where induction have finished and the piston has passed the bottom dead center. In this case, since the pressure in the cylinder hardly increase by the vaporization of the gasoline, the maximum air inhalation is actualized. Gasoline is ejected during the period of 2.5 ms of compression process. The beginning of the ejection should be as late as possible for the prevention of knocking and as early as possible for the vaporization of gasoline droplets. When the injected gasoline stays in the cylinder, temperature of the fuel-air mixture in perfectly vaporized is lower than that in imperfectly vaporized. This is because latent heat due to vaporization is larger in the former. Therefore, the micronization of the gasoline droplets using the “electrical vibration chopper” rarely gives rise to knocking.
[0149] Here, supposing gasoline is injected during 1 ms just before the end of compression process (the beginning is 108 degrees past the bottom dead center of the crank angle), an ejection port is investigated. Assuming that the diameter of ejection orifice of the ejection port is 50 μm and the liquid whereof depth of 0.5 mm or less from the surface of an ejection port is ejected as droplets by decreasing of electrode voltage of the “electrical vibration chopper”, the amount of the droplets per ejection from one orifice is 9.8×10.sup.5 μm.sup.3. Supposing the electrode voltage is vibrated at 100 kHz, the number of ejection orifices required for the ejection wherein the amount of the gasoline is 5×10.sup.10 μm per ms are roughly estimated to be 530. Assuming that the distance between adjacent ejection orifices is 200 μm, the diameter of the ejection port with 530 orifices is 10 mm at most. The ejected droplets, being elongated with a diameter of 50 μm and a length of 500 μm whereof surface area is larger than that of the spherical droplets with the same volume, are easy to vaporize and disrupted just after the ejection due to plural cohesion-centers within.
EMBODIMENT 4
[0150] In the embodiment 4, the target object of the fuel ejector is explained with referring to
[0151] The target object of the fuel ejector is featured where the combustion chamber of the target object is equipped with a cylinder, a piston and a cylinder head whereon positive voltage is applied in order to make Coulomb force act on the negatively charged micro-droplets, whereby the probability of collision with the wall of the cylinder and an upper surface of the piston and a cylinder head is increased.
[0152] Positive voltage is applied to the combustion chamber (cylinder or housing and so forth) of the internal combustion engine, whereby Coulomb attraction force acts on the negatively charged fuel droplets, therefore the collision probability of the fuel droplets with the wall of the combustion chamber is increased so that the vaporization of the fuel droplets is promoted. The fuel droplets is assumed to vaporize due to receiving heat on being taken into combustion wave surface. However, the speed of combustion wave is very high so that a part of the fuel droplets or the central part of the fuel droplet is left un-burned as a fuel droplet. Therefore, the acquisition of the heat (latent heat) required for vaporization of the fuel droplets in the combustion chamber within the interval ranging from about 0.1 ms to about several ms is an important factor which determines the combustion ratio and the timing of combustion.
[0153] The heat sources of the latent heat are the energy transfer on collisions between the droplets and gas molecules in air and collisions with the cylinder inner wall, surfaces of the piston head or the cylinder head, and radiation from these surfaces and the heat generated by compression in the compression process. Among these heat sources, main heat source is assumed to be the energy transfer by collisions and the heat by compression. The evaporation points are ranging from 30° C. to 200° C. for gasolines and from 200° C. to 350° C. for light oils in an atmospheric pressure. As increasing of pressure by compression, actual evaporation points is assumed to become higher than those above mentioned.
[0154] If negatively charged fuel droplets collide with the inner walls of the combustion chamber, the charges are transferred so that the inner walls become charged negatively (see
[0155] By applying positive voltage to the combustion chamber, Coulomb attraction acts on negatively charged fuel droplets, the collision probability between the fuel droplets and the inner wall of the combustion chamber increases and the interval where the fuel droplets adsorb to the wall surface becomes longer, whereby the amount of the heat received is assumed to increase.
[0156] The effectiveness of the method of increasing potential of the combustion chamber becomes obvious by comparing the intensity of engine sound between in the condition of an injector insulated from an engine and in the condition of that electrically connected with the engine. The electrically connection means that the potential of the combustion chamber is set slightly higher, because potential drop of the engine connected becomes smaller than that insulated. The amount of the gasoline in the cylinder in the insulated condition is smaller than that in the connected condition (see
[0157] However, as shown in the exhaustion process (
[0158] For the promotion of the efficiency of heat exchange in a combustion chamber of an internal combustion engine by increasing collision probability of charged fuel droplets, the potential of a cylinder, a piston or a cylinder head is made higher than ground potential. In order to make the potential higher than ground potential, the cylinder and so on are connected to the positive pole of a battery whereof the negative pole is connected to the body (see
EMBODIMENT 5
[0159] In the embodiment 5, the fuel ejector is explained by referring to
[0160] This fuel ejector, which equipped with actuators whereby liquid fuel is accelerated by the vibration of vibration plates, sensors which receives signals from detector observing the volume of flowing air per unit time, the rotation rate of an engine, the temperature of cooling water, the ratio of throttle opening and the voltage of a battery and so on and controllers to regulate the amount of the ejected fuel based on the information from the sensors, is characterized by the ejection of micro-droplets with a diameter of 50 μm or less from many ejection orifices with a diameter of 50 μm or less in the ejection port. By using this system, the evaporation of liquid fuel becomes easy, whereby thermal efficiency of an engine will be improved.
[0161] Combustion of liquid fuel results from the reaction of vaporized fuel molecules with oxygen in air (see “combustion engineering” Vol. 3, by Yukio Mizutani, Morikita Publishing 2017). Since the evaporation point of gasoline is about 80° C., most of gasoline is injected into a cylinder in liquid state. Therefore, the improvement of the evaporation rate of fuel droplets in a combustion chamber (cylinder, housing, etc) is an important factor to enhance thermal efficiency.
[0162] In this embodiment, the diameter of ejection orifices installed in the ejection port is 50 μm or less, whereby the diameter of the ejected fuel droplets is made to be 50 μm or less so as to facilitate the evaporation of the fuel droplets. Droplets with a small diameter are thermodynamically unstable as compared to droplets with a large diameter, easy to vaporize and easy to give rise to oxidation reaction, i.e., burn due to overpressure (De Gennes, Brochard-Wyart, Quere, Ver. 2 “Surface tension physics”, Yoshioka 2017). The ratio of surface area to unit volume (specific surface area) increases as decreasing of the volume of a fuel droplet, therefore collision probability per unit volume with a gas molecule will augment. Moreover, the difference of momentum by colliding between a fuel droplet and a gas molecule increases as the mass of a fuel droplet is reduced, therefore thermal energy given by a collision becomes large.
[0163] Consequently, as the diameter of the droplets becomes smaller, time required for evaporation of liquid per unit volume becomes shorter, namely, time required for disappearance of the droplets is reduced. Experiments demonstrated that combustion speed S.sub.T of fuel droplets is in inverse proportion to the diameter of a droplet d.sub.m whereby the following empirical formula (Equation 11) was given:
[0164] Here, F/A represents the ratio of fuel to air, u′ represents the intensity of fuel-air mixture turbulence (“Combustion engineering” written by Yukio Mizutani, vol. 3, 2017 from Morikita Publishing 2017).
[0165] If the mass of a fuel droplet are reduced by decreasing its diameter, the regulation of the movement of the charged droplets by electric field becomes easy.
[0166] In order to actualize the diameter ranging from 10 to 50 μm of a fuel droplet ejected from a fuel ejector installed to an internal combustion engine, the techniques established for MEMS (Micro Electro Mechanical Systems) is used. MEMS is a device comprised an actuator, a sensor and a controller which are integrated on a substrate using microfabrication techniques. The components of the composition as a fuel ejector are, as shown in
[0167] Inkjet printers wherein a MEMS is used as a head for ejecting fluid have already been on the market. In an inkjet printer head, in order to regulate the reaching flight distance of the droplets with high precision, electrically conductive ink droplets are accelerated by electric field and whereof position is controlled precisely by using deflection plate electrodes. Furthermore, the diameter of droplets are micronized for ultra-fine printing, and the frequency of ejection is made to be high for high speed printing (“Inkjet”, Imaging Society of Japan, edited by Masahiko Fujii, Tokyo Denki University Publishing).
[0168] In a fuel ejectors for internal combustion engine, not the regulation of the position of the ejected droplets but the quantity of the ejected droplets per unit time is of importance. To actualize a fuel ejection MEMS, an incompatible problem where the diameter of the fuel droplets must be small and the quantity of the ejected fuel droplets per unit time must be large should be solved. Therefore, this embodiment proposes a MEMS type fuel ejector with many ejection orifices integrated at ejection port, whereby great many fuel micro-droplets are ejected simultaneously. The MEMS type fuel ejector is equipped with a controller 51 whereby the amount of the fed fuel is instantly changed corresponding to the rotation rate of the engine. In order to change the refueling volume, the number of working ejection cells 52 or the ejecting time is adjusted based on the information from the sensors 54.
[0169] Here, the number of the ejection orifices at the ejection port n is estimated on the assumption that the measured four-cycle single-cylinder engine with displacement volume of 450 CC was operated at the rotation rate of 6000 rpm with 20 litter/hour fuel consumption, and the fuel droplets ejected under the condition that the diameter of droplet, the ejection interval and the ejection frequency were 50 μm, 1 ms and 200 kHz, each. The above fuel consumption rate is assumed to be at maximum. The ejection frequency 200 kHz of fuel droplets has been achieved in an inkjet printer. The number of ejection orifices n is estimated as following (Equation 12):
[0170] The operation of the actuator 53 of the ejection system is driven by the oscillation of vibration plates using a piezoelectric element (piezo element), an ultrasonic vibrator or an electromagnet. An integrated fuel ejector equipped with a piezoelectric actuator is shown in
[0171] Hereinafter, in order to investigate the effect of flow electrification due to the ejection of droplets, the measurements of the potential of an injector or a carburetor and an engine, and the measurements of engine sound were performed for an internal combustion engine. The engines used for the measurements were installed to motorcycles (MEN 450 HONDA, 390 DUKE KMT) with feeding fuel by an injector and a motorcycle (KSE 125 HONDA) by a carburetor. The engines were electrically connected with the body frame, however, the injector and the carburetor was insulated. These engines were single-cylinder, therefore, analysis of the fluctuation of the potential and the engine sound was easy. The phenomena which occur in the single-cylinder engine at four processes, namely, from induction process to exhaustion process, also occur in multi-cylinder engines. The measurements were performed using an oscilloscope (PicoScope6 5444B PicoTechnology) and a passive probe (TA045 PicoTechnology) connected with the carburetor, the injector or the engine. A condenser microphone (EMM-6, Dayton Audio) was used for the measurements of engine sound.
[0172] The results of the experiments and interpretations are explained in the order the measurements of potential difference and the measurements of engine sound. The technique for the estimation of rotation rate from the engine sound has been actualized, while the techniques for analyzing the state of induction, combustion and exhaustion from the engine sound seem not to be general, thus, those are also explained.
A. Measurements of Potential
[0173] The results of the measurements of potential for an injector (HONDA MEN 450) in the insulated condition are shown in
[0174] The results of the measurements of potential for the engine in the insulated condition from the injector are shown in
[0175] Similar potential changes were also observed for a motorcycle (KTM 390 DUKE) and a carburetor-installed motorcycle (HONDA KSE 125). The magnitude of potential changes became significantly large with increasing of the displacement and the rotation rate.
[0176] Since the period of the impulses is equal to that of intakes, flow electrification is assumed to occur on feeding of gasoline by a refueling pump, whereby the injector becomes positively charged. Flow electrification is a phenomenon where a moving liquid becomes charged, whereby gasoline becomes negatively charged (see Non-patent Document 2). The existence of the plural potential rise and the pulse vibrations in one impulse means that gasoline droplets are intermittently ejected in one intake. The gasoline pressurized to an ejection port by the refueling pump becomes negatively charged, while the ejection port of the injector becomes positively charged, whereby Coulomb attraction acts between the gasoline and the ejection port. The balance of forces between the Coulomb attraction and the pressure by the pump is assumed to generate tentatively. However, the balance is collapsed by the fluctuation, such as a flow of air in an intake tube and so on, whereby the fuel is ejected as a droplet (see
[0177] The descent of potential of the engine is assumed that the inner wall of the cylinder and the upper surface of the piston receive electrons from the fuel droplets collided thereon. The fuel droplets or the group of fuel droplets formed on the way by disruption reach the cylinder inside in the order of ejection and intermittently collide with the cylinder surface, whereby the potential should change intermittently. When the droplets or the groups of the droplets stop colliding with the cylinder surface and the electron supply ends, whereby the potential changes suddenly. This is assumed to be the reason for the pulse vibrations with an amplitude of about 4 V.
[0178] The potential of the injector connected with the engine (HONDA MEN 450) using a copper wire of a diameter of 2 mm were measured. The results are shown in
[0179] The ejection and the arrival of the droplets in 28 times of intakes in
[0180]
[0181] Most of the fuel droplets are ejected within about 0.8 ms from the beginning of the ejection. Therefore, the range of distribution of the ejecting time of the droplets is considered to be about 0.8 ms. However, not a small number of droplets are ejected in the interval from 1 ms to 4 ms where the maximum amplitudes of pulse vibrations decreases gradually. Most droplets are ejected by the 10th ejection, but the ejection times are distributed in a wide range near the 40th ejection. The amplitudes of the first maxima of the pulse vibrations are distributed in a wide range from 1 V to near 60 V. Assuming that the volume of the droplets is in proportional to the amount of charges, this shows that the range of the distribution of the droplet volume is wide.
[0182]
[0183] Moreover, almost all droplets arrive by the 15th ejection. The amplitudes of the first maxima of the pulse vibrations for the fuel droplets arrived within 0.6 ms are distributed up to nearly 1.5V, but those for the fuel droplets arrived later are distributed in 0.5 V or less.
[0184] Making a comparison between the results in
[0185]
[0186] Assuming that the amount of the charge in the fuel droplets is determined by the pressure applied to the liquid in the fuel injector and the area of the flow path wall, it must be identical between in the isolated condition and in the connected condition. However, the maximum amplitude of pulse vibration in the connected condition is about 40 V (
[0187] Making a comparison between the results shown in
B Measurements of Engine Sound
[0188] An engine is presumed to be a system which converts a part of energy generated by burning of fuel into an energy of sound.
[0189] Assuming that the rotation rate of the engine is constant, energy is generated in combustion process, wherein opening and shutting of an intake valve and an exhaust one reiterate periodically with the proceeding of the process, whereby the structure as a vibration tube and gas flow change, therefore, the engine sound is changed periodically. Supposing the magnitude of the energy of sound is in proportion to the energy generated by burning of the fuel, the conditions of induction, combustion and exhaustion can be judged by measuring the engine sound.
[0190] The energy of sound in a period per unit volume (energy density) <E>, which can be represented as (Equation 13), is proportional to a square of frequency f and that of amplitude A.
[0191] Here, p represents the density of medium through which sound is transmitted. The intensity of sound I is equal to the energy to be transmitted through a unit area per unit time, therefore, it is given as (Equation 14):
[0192] Here, v represents the velocity of sound in the medium. A microphone detects the pressure of sound p and outputs as voltage signal. The relation between the pressure of sound p and the intensity of sound I is expressed as (Equation 15):
[0193] By Fourier transform of the measured waveform (voltage signal) x(t), an amplitude spectrum X(f) is deduced as a Fourier coefficient (Equation 16):
[0194] Energy can be deduced by integrating the waveform x(t) squared, therefore the square of the amplitude spectrum is equal to the energy according to Perceval equation (Equation 17):
[0195] Since a waveform obtained by the measurement is a discrete series, discrete Fourier coefficient X.sub.k is deduced as a Fourier transform of waveform x.sub.k at the sampling points with number N in the analysis interval (Equation 18).
[0196] Therefore, power spectrum P(k) which is an energy per unit time is given by (Equation 19):
[0197] The measurements of engine sound and the measurements of potential were carried out simultaneously. Due to the distance between the microphone and the engine being 30 cm, the signal of engine sound has a delay of 1 ms from the corresponding signal of potential. The rotation rate of engine estimated from the period of the impulses obtained by the measurement of potential are ranging from 5000 rpm to 6000 rpm (period of four processes, namely, induction process, compression process, combustion process and exhaustion process, ranging from 24 ms to 20 ms).
[0198] Analysis of the engine sound was performed as below. Assuming that the period of each process was identical, one period of a cycle was divided into four short intervals for each four cycles, whereby 16 short intervals were obtained. The four intervals in one cycle was labelled with a, b, c and d in due order with a suffix from 1 to 4 indicating every four cycles, whereby induction processes were designated by a.sub.1, a.sub.2, a.sub.3 and a.sub.6 and those of compression processes by b.sub.1, b.sub.2, b.sub.3 and b.sub.4. Combustion process and exhaustion process were the same. In a fitting of spectrum analysis, these four intervals with a suffix from 1 to 4 were considered to be a continuous interval, calculations for induction process, compression process, combustion process and exhaustion process were simultaneously performed. The reason why fitting was performed for 4 cycles is to make the resolution of frequency high by elongating the analytic interval.
[0199] Since starting time of the induction process is unknown, supposing as below: [0200] (1) The induction process starts (opening of the intake valve) before the beginning of the ejection of a gasoline droplet. [0201] (2) The starting time of induction process (time to open an intake valve) is equal in the insulated condition and in the connected condition. In addition, the starting time of the fitting is changed by 0.05 ms, the starting time that satisfies the following conditions is assumed to be the starting time of the induction process: [0202] (1) The power of the compression process is the minimum, since both the intake valve and the exhaust valve are closed and no energy is newly generated. [0203] (2) Components of frequency change, if any, where one process displaces the next.
[0204] Figures concerning the results of the measurements and analyses are shown as below. The waveform of engine sound for a motorcycle (HONDA MEN 450) in the insulated condition, namely, the injector is isolated from the engine is shown in (
[0205] In addition, the results of the measurements in the condition where the injector is connected with the engine are similarly shown in
[0206] Similarly, the results for the motorcycle (KTM 390 DUKE) are shown in
[0207]
[0208]
[0209] The starting times of the induction process are summarized in
[0210] Making a comparison of these results, the following facts are found for the motorcycles (HONDA MEN 450 and KTM 390 DUKE) both in the insulated condition and in the electrically connected condition: [0211] (1) The starting time of the induction process (opening of the intake valve) are at almost the same phase in the waveform (engine sound spectrum). [0212] (2) If the engine is an identical, the difference in the distribution of frequency in the induction process is small.
[0213] The initial assumptions are proved to be adequate.
[0214] The results of making a comparison between in the insulated condition and in the electrically connected condition of the motorcycle (HONDA MEN 450) are itemized: [0215] (a) The differences between the starting time of induction process obtained from engine sound and the starting time of the pulse vibration indicating the first ejection of a droplet obtained from the measurements of potential are 0.3 ms in the insulated condition and −0.3 ms in the electrically connected condition. Since the detecting time of the engine sound delayed to the electrical signal by about 1 ms, the practical differences in time are 1.3 ms and 0.9 ms, respectively. [0216] (b) In the compression process, the power is larger in the insulated condition than that in the electrically connected condition. [0217] (c) In combustion process, the power in the electrically connected condition is remarkably larger than that in the insulated condition. [0218] (d) In the exhaustion process, the power is remarkably larger in the insulated condition than in the electrically connected condition.
[0219] Taking the results of the measurements of potential difference into consideration, these results can be interpreted as below: [0220] (1) At the compression process, the power in the isolated condition is larger than that in the electrically connected condition, which is assumed that the gasoline left in the intake tube in the insulated condition is assumed to be more than that in the electrically connected condition and reach the exhausting system passing through the cylinder when both the intake valve and the exhaust one are open simultaneously and then burns at the compression process. [0221] (2) The power in the electrically connected condition is larger than that in the isolated condition at the combustion process, however, lower at the exhaustion process, which is assumed that the amount of the gasoline put into the cylinder is more and the ratio of combustion is larger in the electrically connected condition. [0222] (3) At the exhaustion process, the power in the insulated condition is larger than that in the electrically connected condition, which is assumed that the amount of the un-burned gasoline is more in the insulated condition and it burns in the cylinder or the exhaust tube at the exhaustion process.
[0223] Therefore, to increase the ratio of the fuel put into the cylinder by reducing the delay of ejecting time of fuel droplets and to increase the ratio of combustion by promoting the evaporation of the fuel droplets in the cylinder should be the crucial factors to actualize large output and torque by improving the thermal efficiency of the engine with an indirect ejection type fuel ejector.
[0224] The measurements of output and torque were performed for a motorcycle (KTM 390 DUKE) using a dynamometer (Dynojet 250ix), whose results were compared between in the isolated condition and in the electrically connected, which are shown in
C Ejecting Time/Arriving Time of Droplets and Crank Angle
[0225] In order to compare the starting time of the induction process with the ejecting time and the arriving time of droplets, the results of the measurements of potential and the waveform of engine sound are superimposed and shown in
[0226] In
[0227] Summary of the results are shown in
[0228] In
[0229] In
[0230] In the two examples where the crank angles at the moment the intake valve open are different, it should be noted that the displacement of the piston does not reach the half of the stroke at the last ejecting time wherein the droplets can reach the cylinder. This is explained that the reduction of the pressure of the cylinder brought by the displacement of the piston to the bottom dead center is cancelled by the swelling of the air and the evaporation of a part of gasoline by heat in the cylinder, whereby the flow speed of air approaches zero.
D Summary
[0231] As mentioned above, the time required for the evaporation of droplets is longer than what has been thought. The increment of the time required for the evaporation is assumed that electrons are involved into the fuel droplets due to flow electrification. Dielectric polarization of fuel molecules by electron increases intermolecular force, so that cohesive attraction of a droplets augments. (J. N. Israelachivili, Intermolecular and Surface Forces, Ver. 2, 1996 Asakura). Therefore, for the evaporation of a charged fuel droplet is assumed to require more amount of heat than that of electrically neutral one.
[0232] Furthermore, in the case of the fuel droplets are charged, the collision probability with a cylinder inner wall, a piston surface and a cylinder head surface becomes small, whereby the amount of heat received by collision is assumed to be reduced. When the charged fuel droplets are put into the cylinder and a part of them collide with the wall surrounding, the cylinder and so forth receive electrons and decrease the potential. Therefore, the charged fuel droplets receive Coulomb repulsion from the cylinder inner wall and the piston upper surface. Even if the magnitude of the repulsion is small, the fuel droplets with a large incidence angle cannot collide with the cylinder inner wall and the piston upper surface (see
[0233] The power of engine sound becomes large in the condition of the injector electrically connected to the engine is explained that the amount of the fuel put into the cylinder increases, the time to acquire heat in the cylinder becomes long, and the decrease of the potential of the cylinder inner wall and so on is restrained, whereby the collision probability of the fuel droplets becomes large so that the amount of the heat given by the collisions becomes larger than that in the insulated condition.
[0234] In a direct ejection type fuel ejector, all of the ejected fuel is put into a cylinder without being lost to outside. However, the micronization and vaporization of the fuel droplets seem to be difficult due to a low flow speed of air in the cylinder as compared to that in the intake tube of the indirect fuel ejection apparatus. Therefore, the micronization of the ejected fuel droplets is significantly required for the direct ejection type fuel ejector. However, for the micronization of fuel droplets, the ejection through a micronized orifice applying a large pressure onto the fuel liquid using a high pressure pump is required. Therefore, the effects of flow electrification in the direct ejection type fuel ejector must be more remarkable than that in the indirect ejection type fuel ejector.
[0235] The foresaid, referring to the practical applications, the embodiments of the present invention have been explained.
[0236] The objects of the present invention are to offer an efficient droplet ejector with controlling the effects of flow electrification, therefore, the droplet ejector with controlling the effects of flow electrification comprehends not only the inventions described in the claims 1-claim 6 but also, for examples, the inventions whose construction is explained in the examples above.
[0237] As for examples, a droplet ejector characterized by equipment with an ejection port in front of which an electrode is placed, whereto voltage is applied, whereby negatively charged liquid is accelerated and micro-droplets ejected from the ejection port above mentioned,
[0238] A droplet ejector characterized by equipment with an ejection port, wherein an electrode or electrodes are placed, whereto voltage is applied to change the potential, whereby electrons in a pressurized liquid are vibrated and ejected, and the volume of the liquid is controlled by adjusting the timing of ejection with the potential.
[0239] A droplet ejector characterized by equipment with an ejection port, wherein positive voltage is applied to the target object, whereby Coulomb attraction acts on the negatively charged micro-droplets so that the probability of collision with the target object above mentioned is increased,
[0240] A droplet ejector characterized by equipment with an ejection port in order to promote thermal efficiency of the target object by facilitating the evaporation of the liquid, and also an actuator wherein the liquid is accelerated by a vibration plate, a sensor which receives signals, such as the volume of flowing air, the rotation rate of the engine, the temperature of cooling water, the ratio of throttle opening and the voltage of a battery and so on from the detectors, and a controller to adjust the ejection volume of the liquid based on the information from the sensors above mentioned, whereby micro-droplets with a diameter of 50 μm or less are ejected from an ejection port with plural ejection orifices of 50 μm or less in diameter.
[0241] Each of these droplet ejector can eject micro-droplets efficiently.
EXPLANATION OF REFERENCE NUMERALS
[0242] 10 body [0243] 20 droplets [0244] 21 fuel liquid [0245] 30 lead wire [0246] 41 high pressure pump [0247] 411 valve A [0248] 412 valve B [0249] 42 lifter [0250] 421 top dead center [0251] 422 bottom dead center [0252] 43 cam [0253] 44 reservoir [0254] 441 valve C [0255] 45 insulator [0256] 452 insulation material [0257] 46 battery [0258] 51 controller [0259] 52 ejection cell [0260] 521 pressure chamber [0261] 53 actuator [0262] 531 piezoelectric element [0263] 532 vibration plate [0264] 54 sensor [0265] 56 refueling pump [0266] 561 gasoline tank [0267] 61 ejection port [0268] 611 ejection orifice [0269] 62 cylinder [0270] 621 cylinder head [0271] 622 inner wall [0272] 63 intake tube [0273] 64 electrode [0274] 641 conduction ring [0275] 642 electrode 1 [0276] 643 electrode 2 [0277] 70 fuel ejector [0278] 701 MEMS type fuel ejector [0279] 72 electrical vibration chopper