METHOD AND DEVICE FOR MONITORING THE STATE OF PRESSING ELEMENTS OF A CRIMPING DEVICE
20220077642 · 2022-03-10
Inventors
Cpc classification
H01R4/183
ELECTRICITY
International classification
Abstract
A method for monitoring the state of pressing elements of a crimping device of a crimping apparatus includes: setting of a crimping height: measuring of a travel from a rest position to a working position of the pressing elements, which working position corresponds to the set crimping height: comparing of the travel with a travel from the rest position to a working position of the pressing elements of a setting operation of a crimping height, which setting operation was carried out before the setting operation of the crimping height: recording of data, wherein the recorded data comprises at least one result of the comparison; testing of the comparison for the presence of a predefined criterion; and outputting of a signal if the predefined criterion is satisfied.
Claims
1. A method for monitoring the state of pressing elements of a crimping device of a crimping apparatus, the method comprising: configuring a crimping height; measuring a travel from a rest position a working position of the pressing elements, which corresponds to the crimping height; comparing the travel to a recorded travel of a measurement of a travel of a configuration of a crimping height previously carried out; recording data, wherein the recorded data comprises at least the travel and/or comprises at least one result of the comparison of the travel to the recorded travel; checking the comparison for the presence of a predetermined criterion; and outputting a signal when the predetermined criterion is fulfilled.
2. The method as claimed in claim 1, wherein the comparing of the travel to the recorded travel comprises comparing the travel to a recorded travel of a measurement of a travel of the last configuration of the same crimping height carried out using the method.
3. The method as claimed in claim 1, wherein the comparing of the travel to the recorded travel is carried out in consideration of the configured crimping height and the crimping height of a configuration of a crimping height previously carried out using the method.
4. The method as claimed in claim 1, wherein the data recorded additionally comprise the set crimping height and/or a result of a comparison of the set crimping height to the crimping height of a configuration of a crimping height previously carried out using the method.
5. A method for monitoring the state of pressing elements of a crimping device of a crimping apparatus, the method comprising: configuring (E) a crimping height (H), namely configuring E(n) a crimping height H(n), wherein n is the number of the configurations of a crimping height carried out using the pressing elements of the crimping device; measuring a travel (X), namely a travel X(n) of the pressing elements of the crimping device from a first P0(n) to a second position P1(n), wherein the pressing elements are in the rest position (P0) thereof in the first position P0(n) and are in a working position (P1) in the second position P1(n), which corresponds to the set crimping height H(n); comparing the travel X(n) of the configuration E(n) to a travel X(n-1) of a configuration E(n-1) of a crimping height H(n-1) carried out before the configuration E(n) of the crimping height H(n) by subtraction of the measured travel (X), namely
ΔX(n)=X(n)−X(n-1); recording data, wherein the recorded data comprises at least the travel X(n) and/or the difference ΔX(n); comparing the difference ΔX(n) to a predetermined deviation; and outputting a signal when the comparison fulfills a predetermined criterion.
6. The method as claimed in claim 5, wherein the configuration E(n-1) is the configuration (E) carried out last before the configuration E(n), and the travel X(n-1) of the configuration E(n-1) is read out from data recorded during the configuration E(n-1).
7. The method as claimed in claim 5, wherein the data recorded and/or the data read out comprises, in addition to the travel X(n) and/or the difference ΔX(n), the number n and/or the crimping height H(n).
8. The method as claimed in claim 7, wherein in addition the crimping height H(n) is compared to the crimping height H(n-1) by subtraction, namely
ΔH(n)=H(n)−H(n-1), and wherein the data recorded and/or the data read out additionally comprises the difference ΔH(n).
9. The method as claimed in claim 8, wherein: in addition a sum of all recorded differences ΔH(n) of all configurations E(n) which are carried out is calculated, namely the sum Σ ΔH(n), wherein summing is carried out from 1 to n, and wherein the data recorded and/or the data read out additionally comprises the sum Σ ΔH(n).
10. The method as claimed in claim 5, wherein: a sum of all recorded differences ΔX(n) of all configurations E(n) which are carried out is calculated, namely the sum Σ ΔX(n), wherein summing is carried out from 1 to n, and wherein the data recorded and/or the data read out additionally comprises the sum Σ ΔX(n).
11. The method as claimed in claim 9, wherein: the sum of Σ ΔH(n) and Σ ΔX(n), namely the sum Σ ΔH(n)+ΔX(n) is formed, and wherein a comparison of the sum Σ ΔH(n)+ΔX(n) to the predetermined deviation is carried out, a signal is output if the comparison fulfills a predetermined criterion, and wherein the data recorded and/or the data read out additionally comprises the sum Σ ΔH(n)+ΔX(n).
12. The method as claimed in claim 5, wherein the recorded data are respectively recorded under association with a configuration E(n), wherein upon recording of the sum Σ ΔH(n)+ΔX(n) of one configuration E(n) all data are erased which are associated with another configuration E(n).
13. The method as claimed in claim 5, further comprising: wherein the crimps carried out after configuration E(n) of a crimping height H(n), namely the number #C(n), are counted, and the number #C(n) and/or the sum Σ#C(n) thereof of all configurations E(n) are recorded together with the data recorded, and wherein the data read out additionally comprises the number #C(n) and/or the sum Σ#C(n) thereof of all configurations E(n).
14. The method as claimed in claim 5, wherein the signal output in step (S6) comprises the predetermined criterion and/or the sum Σ ΔH(n)+ΔX(n) and/or the number #C(n) and/or the sum Σ#C(n) thereof.
15. The method as claimed in claim 5, wherein a relative travel measurement of the travel (X), X(n) is carried out using a position transmitter having a Hall sensor.
16. The method as claimed in claim 5, wherein the method is used for monitoring the operating state of an indent crimping apparatus having a plurality of pressing elements, the pressing elements of which are formed as conically pointed mandrels.
17. A crimping apparatus for crimping a predetermined cable with a predetermined contact sleeve using a sensor for measuring a travel of a device for actuating and/or applying pressure to a crimping device and an evaluation electronics unit having the following features: the crimping device is suitable for compressing the cable with the contact sleeve; the device for actuating the crimping device has a pneumatic pressure device having a cylinder and a piston, which are operationally connected to the crimping device via a lever; a setting mechanism is provided for setting a predetermined crimping height; and the crimping apparatus is configured suitably for carrying out a method comprising: configuring a crimping height; measuring a travel from a rest position to a working position of pressing elements of the crimping device, which corresponds to the crimping height; comparing the travel to a recorded travel of a measurement of a travel of a configuration of a crimping height previously carried out; recording data, wherein the recorded data comprises at least the travel and/or comprises at least one result of the comparison of the travel to the recorded travel; checking the comparison for the presence of a predetermined criterion; and outputting a signal when the predetermined criterion is fulfilled.
18. The crimping apparatus as claimed in claim 17, additionally having a force sensor, whereupon the crimping apparatus is designed suitably for acquiring a force/travel curve.
19. The crimping apparatus as claimed in claim 17 having at least one Hall sensor for travel measurement.
20. The crimping apparatus as claimed in claim 17, wherein the crimping apparatus is an indent crimping apparatus and the contact sleeve is a turned contact sleeve.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0052] Exemplary embodiments of the invention are illustrated in the drawings and are explained in more detail hereinafter. In the figures:
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[0067] The figures partially contain simplified schematic illustrations. Identical reference signs are partially used for equivalent, but possibly not identical elements. Various views of equivalent elements can be scaled differently. For the sake of simplicity and clarity, only one equivalent or similar element is provided with a reference sign in each of the drawings.
DETAILED DESCRIPTION
[0068]
[0069] The crimping apparatus 1 is an indent crimping apparatus and in particular a four-indent crimping apparatus having a crimping device 2 having four pressing elements 20, which are particularly suitable for compressing a stripped cable or a strand of a stripped single-core cable 4 with a turned contact sleeve 3. The pressing elements 20 are suitably designed as pointed mandrels 20.
[0070] To actuate the crimping device 2, the crimping apparatus 1 has a pneumatic pressure device having a cylinder 10 and a piston 11, which is operationally connected via a lever 130 to the crimping device 2. For a configuration described at the outset of a predetermined crimping height by way of adjustment mandrels, a suitable setting mechanism 12 is provided, which can have an adjustable stop for the lever 130.
[0071] In the case of a crimp by way of compression of a contact sleeve 3, which is turned in particular, with a cable 4, the contact sleeve 3 with the strand of the cable 4 located therein is inserted as intended into the crimping device 2, and the crimping device 2 is actuated by way of the pressure device and pressure is applied thereto. The lever 130 coupled to the crimping device 2 is pivoted by way of a vertical movement and a vertically acting force F of the pressure device. The crimping device 2 and the lever 130 are designed and arranged in such a way that the mandrels 20 are moved toward one another from the rest position P0 thereof or moved into the rest position P0 thereof during a pivot, which is described hereinafter with reference to
[0072] The crimping apparatus 1 is suitably configured for checking the quality of a crimp of a predetermined cable 4 with a predetermined contact sleeve 3 and has for this purpose a travel sensor 13 and at least one force sensor 14. The travel sensor 13 can suitably be a position transmitter having a Hall sensor and can be provided on the cylinder 10 of the pressure device. The force sensor 14 can suitably be a piezoelectric sensor 14 and can be arranged on the lever 130 and/or can be at least one piezoelectric sensor provided on a fastening of the cylinder 10. The piezoelectric sensors each measure an elongation or tension during the actuation of the lever 130 or the counter force acting on the cylinder 10 of a pressure acting on the piston 11.
[0073] The sensor system 13, 14 is connected to transmit signals and/or data to an evaluation electronics unit 5. The evaluation electronics unit 5 can control a display screen and can display a force/travel curve G of a crimp, which is acquired using the signals of the sensor system 13, 14, together with further items of information on the display screen. Examples of a force/travel curve G are described hereinafter with reference to
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[0075] The crimping device 2 has a cylindrical guide having the cylinder axis A, in which four mandrels 20 are mounted so they are radially movable. The tips 21 of the mandrels 20 are oriented toward one another. The lever 130 is axially pivotably or rotatably mounted on the cylindrical guide and has an inner contour which interacts with heads of the mandrels 20 protruding out of the cylindrical guide.
[0076] Upon a pivot of the lever 130, the tips 21 of the mandrels 20 are moved toward one another or away from one another in the direction of the axis A of the cylindrical guide or the pivot axis of the lever 130. The tips 21 of the mandrels 20 are each located on concentric circles. In a crimp, a contact sleeve 3 provided with a cable 4 is compressed with the cable 4 in this way by means of actuation of the lever 130 on the axis A of the cylindrical guide.
[0077] The crimping device 2 with its mandrels 20 is additionally described hereinafter with reference to
[0078] A crimping apparatus 1 having the above-described features is suitable for carrying out a method described at the outset and hereinafter also with reference in particular to
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[0080] The mandrels 20 of the crimping device 2 are moved during the crimp from the rest position P0 thereof into further positions P to P1, wherein the tips 21 of the mandrels 20 move toward one another and are each arranged on concentric circles. A travel X and a force F, which are represented by the force/travel curve G, are measured by the sensor system 13, 14. The positions P0, P, P1 each correspond to particularly characteristic positions P of the mandrels 20 for the course of the force/travel curve G and the analysis thereof to assess the quality of a crimp and each correspond to a measured travel X of the sensor 13.
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[0082] A displacement of the mandrels 20 from the position P0 to the position P adjacent to the position P0 in
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[0086] The two envelope curves GH are each shown by dot-dash lines in
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[0090] As stated at the outset, for the sake of simplicity, a reference crimping height H(1) of an actual crimping height H1 or a reference crimping height H(2) of an actual crimping height H2 is respectively used as the crimping height H(1) and H(2), which each correspond to half the crimping height H1 and H2, and wherein the reference crimping heights H(1) and H(2) are referred to for the sake of simplicity and clarity as crimping height H(1) and H(2). The crimping heights H(3) and H(n) of Table 3 of
[0091] The pressing elements 20 of
[0092] In a first step S1 of the method of the embodiment of
[0093] During a configuration E(n) of the configurations E(1), E(2), E(3), E(n), in a second step S2, a travel X(1), X(2), X(3), X(n) of the pressing elements 20 of the crimping device 1 from a first P0(n) to a second position P1(n) is measured, wherein the pressing elements 20 are in the rest position P0 thereof in the first position P0(n) and are in a working position P1 in the second position P1(n), which corresponds to the set crimping height H(n).
[0094] During a configuration E(n), in a third step S3, the comparison of the travel X(n) of the configuration E(n) to a travel X(n-1) of a configuration E(n-1) of a crimping height H(n-1) carried out before the configuration E(n) of the crimping height H(n) is carried out in a suitable way by means of subtraction of the measured travel, namely ΔX(n)=X(n)−X(n-1). In the first configuration E(1) of a crimping device having new pressing elements 20, this difference is ΔX(n)=0. In the second configuration E(2) of the crimping device 2 having used pressing elements 20, which correspondingly differ from the pressing elements 20 of the configuration E(1), this difference is ΔX(2)=X(2)−X(1). The configuration E(n-1) is in this case respectively the last configuration carried out before the configuration E(n), wherein the travel X(n-1) of the configuration E(n-1) is read out in the third step S3 of the method from data recorded during the configuration E(n-1) in a fourth step S4.
[0095] In the fourth step S4, data for further configurations E(n) are recorded. The data can comprise at least the travel X(n) and/or the above travel difference ΔX(n) of a configuration E(n). Upon recording of the travel difference ΔX(n), the possibility is advantageously provided in the third step S3 of additionally summing over all recorded differences ΔX(n) of all configurations E(n) carried out, namely of forming the sum Σ ΔX(n), wherein summing is carried out from 1 to n. In the first configuration E(1), Σ ΔX(1)=0 and ΔX(1)=0 in this case.
[0096] In a fifth step S5, in each case a comparison of the difference ΔX(n) to a predetermined deviation is carried out and in a sixth step S6, a signal is output if the comparison fulfills a predetermined criterion. The above comparison carried out in the fifth step S5 can be ascertained here, for example, from the ratio and/or the difference of the deviation with/from the difference ΔX(n). The predetermined criterion can be a predetermined difference and/or a predetermined ratio.
[0097] The data read out in the third step S3 and/or the data recorded in the fourth step S4 of a configuration E(n) can moreover comprise, in addition to the travel X(n) and/or the difference ΔX(n), additionally the number n of the configurations E(n) carried out and/or the respective configured crimping height H(n).
[0098] It is additionally advantageous in the third step S3 to compare the crimping height H(n) to the second crimping height H(n-1), wherein the comparison can be derived from the ratio thereof and/or in particular the difference thereof, namely ΔH(n)=H(n)−H(n-1), wherein the data read out in step three and/or the data recorded in step S4 can additionally comprise the difference ΔH(n). In this way, the possibility is advantageously provided of carrying out a plurality of configurations E(n) having different crimping heights H(n). Monitoring of the operating state of the pressing elements 20 is therefore advantageously often also possible routinely upon configuration of different crimping heights H(n).
[0099] Otherwise, only one configuration E(n) of a crimping height H(n) can be used to carry out the method according to the invention, the crimping height of which corresponds to the crimping height H(1) of the first configuration (1). In the first configuration E(1), ΔH(1)=0 and ΔX(1)=0 in this case.
[0100] In this way, the possibility is additionally advantageously provided, in addition to the above-described sum Σ ΔX(n) over all recorded differences ΔH(n), of summing all configurations E(n) carried out, namely forming the sum Σ ΔH(n), wherein summing is performed from 1 to n. In the first configuration E(1), Σ ΔH(1)=0 and ΔH(1)=0 in this case.
[0101] In addition, the data read out in step S3 and/or the data recorded in step S4 can suitably additionally comprise the sums Σ ΔX(n) and Σ ΔH(n), whereby the possibility is advantageously provided in step S3 of additionally taking into consideration ΔX(n) and ΔH(n) of all configurations by means of formation of the ratio and/or the sum thereof. The sum Σ ΔH(n)+ΔX(n), namely Σ ΔH(n)+ΔX(n), can suitably be formed here, wherein summing can be performed over all configurations E(n) carried out.
[0102] The sum Σ ΔH(n)+ΔX(n) can be compared in the fifth step S5 to a predetermined deviation, wherein a signal is output in the sixth step S6, if this comparison fulfills a predetermined criterion. The data read out in the third step S3 and/or the data recorded in the fourth step S4 can suitably additionally comprise the sum Σ ΔH(n)+ΔX(n) here.
[0103] The sum Σ ΔH(n)+ΔX(n) is particularly advantageous for checking for the presence of a criterion of the comparison V having the predetermined deviation, because in this way arbitrarily many configurations E(n) having arbitrarily many crimping heights H(n) can be used for the method according to embodiments of the invention.
[0104] The data recorded in step S4 can be recorded suitably with respective association with a configuration E(n). For example, the recorded data of a configuration E(n), namely n, X(n), H(n) and/or ΔX(n) and/or ΔH(n) and/or Σ ΔX(n) and/or Σ ΔH(n) and/or Σ ΔH(n)+ΔX(n) can be stored in tabular form here in corresponding lines and columns.
[0105] Upon recording of the sum Σ ΔH(n)+ΔX(n) of a configuration E(n), in addition all data can be erased which are associated with other configurations E(n). In this way, it is advantageously possible to keep a storage space required for the recorded data small.
[0106] A method according to embodiments of the invention can additionally have a further step in a suitable manner, in which the crimps C carried out after configuration E(n) of a crimping height H(n) are counted, namely the number #C(n), and the number #C(n) is recorded together with the above recorded data, whereupon the data read out in step S3 can additionally comprise the number #C(n).
[0107] In this way, the possibility is advantageously provided that the signal output in step S6 can comprise, in addition to a predetermined criterion and/or the sum Σ ΔH(n)+ΔX(n), the number #C(n) and/or its sum Σ#C(n), whereupon during a configuration E(n) of a crimping height (n), an estimation can be performed of a suitability to be expected of the pressing elements for a number of crimps to be carried out. It is clear that during a configuration E(n) in step S4 of the method, the sum Σ#C(n) can respectively also be recorded.
[0108] Aspects and features of the various embodiments described above can be combined to provide further embodiments. These and other changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled.